CN206794672U - A kind of process modeling structure using graphitization expansion feeding HWS calipers - Google Patents
A kind of process modeling structure using graphitization expansion feeding HWS calipers Download PDFInfo
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- CN206794672U CN206794672U CN201720605638.7U CN201720605638U CN206794672U CN 206794672 U CN206794672 U CN 206794672U CN 201720605638 U CN201720605638 U CN 201720605638U CN 206794672 U CN206794672 U CN 206794672U
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- rising head
- sprue
- ingate
- riser neck
- molten iron
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Abstract
A kind of process modeling structure using graphitization expansion feeding HWS calipers, it is characterized in that it independently enters water using one side, by template, sprue cup, sprue, cross gate, strainer core, ingate, enter molten iron piece, rising head, riser neck and casting die cavity and form, the sprue cup connects sprue；Sprue bottom directly communicates with cross gate；The cross gate is connected by strainer core with the ingate shunted；Use between the ingate and connect into molten iron piece；The rising head is connected with ingate；The rising head side is provided with riser neck, and riser neck communicates with casting die cavity.Superiority of the present utility model：The planform is simple, is easy to make, and coordinates spheroidal graphite cast-iron graphitization expansion to reduce the number of rising head from Feeding Characteristics and reduce the size of rising head so that the product yield of product greatly improves, and reduces the labor intensity of worker, improves the market competitiveness.
Description
(1) technical field：
The caliper class product that the utility model produces primarily directed to HWS, mainly by this process structure, utilizes spheroidal graphite
The graphitization expansion characteristic of cast iron prevents caliper fuel feed hole shrinkage porosite nearby.
(2) background technology：
In existing caliper class product foundry production, to solve shrinkage porosite near fuel feed hole, position is produced using in shrinkage porosite
Place's increase chill, rising head increase the rising head at cylinder head and riser neck, make its solidification mode prevent shrinkage porosite from producing in consecutive solidification
It is raw.But increase rising head or increasing rising head and riser neck greatly reduce the product yield of product, while increase riser neck to production
The subsequent treatment of product brings very burden, increases the labor intensity of worker, reduces the market competitiveness of company, is unfavorable for pushing away
Move the energy-saving and emission-reduction of country.
Structure at caliper class product oil filler point is complex and wall herein is thicker, modulus of the modulus compared with other positions
Greatly, iron liquid is in process of setting, and final set, carries out feeding without the iron liquid of abundance and easily form shrinkage porosite herein.In order to prevent
The generation of this phenomenon, by adjusting process structure, its contraction is offset using the graphitization expansion of spheroidal graphite cast-iron.
(3) utility model content：
The purpose of this utility model is to provide a kind of process modeling structure using graphitization expansion feeding HWS calipers,
It can solve the problem that the deficiencies in the prior art, and one kind is simple in construction, easy to make, feasibility is high, the technique that can greatly improve product
Yield rate.
The technical solution of the utility model：A kind of process modeling structure using graphitization expansion feeding HWS calipers, it is special
Sign be it using one side independently enter water, by template, sprue cup, sprue, cross gate, strainer core, ingate, enter molten iron piece,
Rising head, riser neck and casting die cavity are formed, and the sprue cup connects sprue；Sprue bottom directly communicates with cross gate；Institute
Cross gate is stated to be connected with the ingate shunted by strainer core；Use between the ingate and connect into molten iron piece；The rising head with
Ingate is connected；The rising head side is provided with riser neck, and riser neck communicates with casting die cavity；It is the sprue cup, strainer core, straight
Running channel, cross gate, enter molten iron piece, ingate, rising head, riser neck and casting die cavity in template；After the template matched moulds
Sprue cup, strainer core, sprue, cross gate, enter molten iron piece, ingate, rising head, riser neck and casting cavity portion and form sky
Chamber.
Into cuboid after two pieces of template matched moulds, sprue is round；The ingate is that section is trapezoidal
Rectangular cavities, it is Thin Rectangular cavity to enter molten iron piece, and rising head section is trapezoidal, and rising head throat area is trapezoidal.
Described two casting die cavities are adjacent and a rising head is shared when being set up in parallel, and two sides of the rising head are set respectively
There is riser neck, riser neck communicates with two casting die cavities respectively.
The course of work of the present utility model：
A set of casting pattern includes two block models, and for model after sand mo(u)ld is printed off in moulding respectively, two pieces of sand mo(u)lds carry out matched moulds, matched moulds
Sprue cup, strainer core, cross gate afterwards, enter molten iron piece, ingate, rising head, riser neck and casting portion and form cavity, molten iron is most
Sand mo(u)ld is first entered by sprue cup, first reaches sprue cup base, reaches cross gate and strainer core afterwards, by entering molten iron piece piece flow direction
Ingate, rising head is reached afterwards, by being full of casting and rising head after riser neck, finally fill up whole die cavity.
Superiority of the present utility model：The planform is simple, is easy to make, and coordinates spheroidal graphite cast-iron graphitization expansion self-complementary
Contracting characteristic, the number of rising head can be reduced and reduce the size of rising head so that the product yield of product greatly improves, and reduces work
The labor intensity of people, improves the market competitiveness.
(4) illustrate：
Fig. 1, Fig. 2 are a kind of process modeling structure using graphitization expansion feeding HWS calipers involved by the utility model
Template schematic diagram.
In figure：1 is sprue cup, and 2 be cross gate, and 3 be strainer core, and 4 be ingate Ia, and 5 be into molten iron piece, and 6 be ingate
Ib, 7 be ingate IIa, and 8 be ingate IIb, and 9 be rising head, and 10 be riser neck, and 11 be casting die cavity.
(5) embodiment：
Embodiment：A kind of process modeling structure (see Fig. 1, Fig. 2) using graphitization expansion feeding HWS calipers, its feature
It is that it independently enters water using one side, by template, sprue cup 1, sprue, cross gate 2, strainer core 3, ingate Ia4, enters molten iron
Piece 5, ingate Ib 6, ingate IIa 7, ingate IIb8, rising head 9, riser neck 10 and casting die cavity 11 are formed, the cast gate
Cup 1 connects sprue；Sprue bottom directly communicates with cross gate 2；The cross gate 2 is by strainer core 3 with being poured in shunting
Road Ia4, ingate IIa 7 are connected；Between the ingate Ia4 and ingate Ib 6 and between ingate IIa 7 and ingate IIb8
Connected using molten iron piece 5 is entered；The rising head 9 is connected with ingate；The side of rising head 9 is provided with riser neck 10, riser neck 10
Communicated with casting die cavity 11；The sprue cup 1, strainer core 3, sprue, cross gate 2, enter molten iron piece 5, ingate, rising head 9, emit
Mouth neck 10 and casting die cavity 11 are in template；Sprue cup 1 after the template matched moulds, strainer core 3, sprue, cross gate 2,
Enter molten iron piece 5, ingate, rising head 9, riser neck 10 and the part of casting die cavity 11 and form cavity.
Into cuboid after two pieces of template matched moulds, sprue is round；The ingate is that section is trapezoidal
Rectangular cavities, it is Thin Rectangular cavity to enter molten iron piece, and rising head section is trapezoidal, and rising head throat area is trapezoidal.
Described two casting die cavities are adjacent and a rising head is shared when being set up in parallel, and two sides of the rising head are set respectively
There is riser neck, riser neck communicates with two casting die cavities respectively.
The cavity cross-section of sprue cup 1 product is 422mm in the embodiment2；The cavity cross-section of cross gate 2 accumulates 243mm2, sprue cavity
Sectional area 243mm2, enter the cavity cross-section of molten iron piece 5 accumulate 238.5 mm2, the cavity of rising head 9 sectional area be 1900mm2, height
130mm；The sectional area of riser neck 10 and the junction cavity of rising head 9 is 300mm2, riser neck 10 and the coupling part of casting die cavity 11
The sectional area of casting die cavity 11 is 200mm2；The sectional area for entering molten iron piece between rising head 9 and sprue is 135mm2。
Split bottom pour mold formula casting process scheme application is good, and Expected Results is fully achieved.
Claims (3)
1. a kind of process modeling structure using graphitization expansion feeding HWS calipers, it is characterised in that it is independently entered using one side
Water, by template, sprue cup, sprue, cross gate, strainer core, ingate, enter molten iron piece, rising head, riser neck and casting die cavity structure
Into the sprue cup connects sprue；Sprue bottom directly communicates with cross gate；The cross gate passes through strainer core and shunting
Ingate connection；Use between the ingate and connect into molten iron piece；The rising head is connected with ingate；The rising head side
Provided with riser neck, riser neck communicates with casting die cavity；The sprue cup, strainer core, sprue, cross gate, enter molten iron piece, interior pour
Road, rising head, riser neck and casting die cavity are in template；Sprue cup after the template matched moulds, strainer core, sprue, horizontal pour
Road, enter molten iron piece, ingate, rising head, riser neck and casting cavity portion formation cavity.
A kind of 2. process modeling structure using graphitization expansion feeding HWS calipers according to claim 1, it is characterised in that
Into cuboid after two pieces of template matched moulds, sprue is round；The ingate is the trapezoidal rectangular cavities in section,
It is Thin Rectangular cavity to enter molten iron piece, and rising head section is trapezoidal, and rising head throat area is trapezoidal.
A kind of 3. process modeling structure using graphitization expansion feeding HWS calipers according to claim 1, it is characterised in that
Described two casting die cavities are adjacent and a rising head is shared when being set up in parallel, and two sides of the rising head are respectively equipped with rising head
Neck, riser neck communicate with two casting die cavities respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720605638.7U CN206794672U (en) | 2017-05-27 | 2017-05-27 | A kind of process modeling structure using graphitization expansion feeding HWS calipers |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720605638.7U CN206794672U (en) | 2017-05-27 | 2017-05-27 | A kind of process modeling structure using graphitization expansion feeding HWS calipers |
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| CN206794672U true CN206794672U (en) | 2017-12-26 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108705035A (en) * | 2018-07-10 | 2018-10-26 | 上海圣德曼铸造海安有限公司 | The sand mould structure pour mass of automobile differential shell |
| CN111136216A (en) * | 2020-01-16 | 2020-05-12 | 安徽振宇汽车部件有限公司 | Sand core mould for casting automobile castings |
| CN113523193A (en) * | 2021-07-07 | 2021-10-22 | 上柴动力海安有限公司 | Lightweight crankcase casting pouring system and casting process thereof |
-
2017
- 2017-05-27 CN CN201720605638.7U patent/CN206794672U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108705035A (en) * | 2018-07-10 | 2018-10-26 | 上海圣德曼铸造海安有限公司 | The sand mould structure pour mass of automobile differential shell |
| CN111136216A (en) * | 2020-01-16 | 2020-05-12 | 安徽振宇汽车部件有限公司 | Sand core mould for casting automobile castings |
| CN113523193A (en) * | 2021-07-07 | 2021-10-22 | 上柴动力海安有限公司 | Lightweight crankcase casting pouring system and casting process thereof |
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