CN206786692U - A kind of pressure-maintaining nitrogen-charging anti-corrosion device for industrial boilers - Google Patents
A kind of pressure-maintaining nitrogen-charging anti-corrosion device for industrial boilers Download PDFInfo
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- CN206786692U CN206786692U CN201720456174.8U CN201720456174U CN206786692U CN 206786692 U CN206786692 U CN 206786692U CN 201720456174 U CN201720456174 U CN 201720456174U CN 206786692 U CN206786692 U CN 206786692U
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- 238000005260 corrosion Methods 0.000 title abstract description 15
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 65
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 238000001704 evaporation Methods 0.000 claims description 5
- 230000008020 evaporation Effects 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims 1
- 229910001873 dinitrogen Inorganic materials 0.000 claims 1
- 238000002955 isolation Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 4
- 239000003245 coal Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 150000003839 salts Chemical group 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于锅炉防腐设备技术领域,具体涉及一种工业锅炉用持压充氮防腐装置。The utility model belongs to the technical field of boiler anti-corrosion equipment, in particular to a pressure-holding nitrogen-charging anti-corrosion device for industrial boilers.
背景技术Background technique
工业锅炉在电力、化工、轻工等部门普遍用作发电和生产蒸汽,确保工业锅炉的安全、经济运行,对发展国民经济、保障人民的生活需要有着很重要的意义。对工业锅炉运行的要求是:首先要保质保量地安全供汽,其次也要求锅炉设备在安全的条件下经济运转。影响工业锅炉安全经济运行的因素很多,一方面是由于锅炉设计、制造、安装、检修不当引起的。一台锅炉,如果设计不好,制造安装质量又欠佳,当然不能达到安全经济运行。另一方面则完全是由于运行上的原因所造成的,例如启动时不按操作规程进行,平时锅炉技术管理工作较差,尤其是停炉后不注意保养,有的锅炉内的水没有排放干净。 锅炉停用后,外界空气就会大量进入锅炉水系统内,此时锅炉虽已放水,但在锅炉金属表面上总是附着一层水膜,空气中的氧便溶解在此水膜中,很容易引起溶解氧的腐蚀,其腐蚀锅炉的速度要比锅炉运行期间快得多。如果锅炉金属表面上有能溶于水膜的盐垢时,则腐蚀性更强烈。实践证明,产生严重腐蚀的锅炉多是停炉期间形成,而在运行中又发展所造成的。 因此,在停炉期间采用适当的保护方法,对防止锅炉腐蚀,确保安全运行、延长锅炉的使用寿命,有着重要的意义。Industrial boilers are widely used in power generation, chemical industry, light industry and other departments to generate electricity and produce steam. Ensuring the safe and economical operation of industrial boilers is of great significance to the development of the national economy and the protection of people's living needs. The requirements for the operation of industrial boilers are: firstly, to supply steam safely with quality and quantity, and secondly, to require boiler equipment to operate economically under safe conditions. There are many factors that affect the safe and economical operation of industrial boilers. On the one hand, it is caused by improper boiler design, manufacture, installation, and maintenance. A boiler, if the design is not good, and the manufacturing and installation quality is not good, of course it cannot achieve safe and economical operation. On the other hand, it is completely caused by operational reasons, such as not following the operating procedures when starting up, poor technical management of boilers, especially careless maintenance after shutdown, and the water in some boilers is not discharged cleanly. . After the boiler is out of service, a large amount of outside air will enter the boiler water system. Although the boiler has discharged water at this time, there is always a layer of water film attached to the metal surface of the boiler, and the oxygen in the air will dissolve in this water film, which is very It is easy to cause corrosion of dissolved oxygen, and the corrosion rate of the boiler is much faster than that during the operation of the boiler. If there is salt scale that can dissolve in the water film on the metal surface of the boiler, it will be more corrosive. Practice has proved that most of the boilers with severe corrosion are formed during the shutdown period and developed during operation. Therefore, it is of great significance to adopt appropriate protection methods during the shutdown period to prevent boiler corrosion, ensure safe operation, and prolong the service life of the boiler.
实用新型内容Utility model content
本实用新型的目的在于提供一种利用原有的锅炉管网,通过给原有的锅炉管网中充入氮气的方法进而对锅炉起到保护左右的防腐装置。The purpose of the utility model is to provide an anti-corrosion device for protecting the left and right sides of the boiler by using the original boiler pipe network and filling the original boiler pipe network with nitrogen.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种工业锅炉用持压充氮防腐装置,包括锅炉本体、氮气母管、隔离阀、定排总阀和省煤器入口联箱放水阀门,隔离阀和定排总阀依次设在与锅炉本体相连接的管道上,位于隔离阀和定排总阀之间的管道上连接有氮气母管,氮气母管内的氮气进入锅炉本体后经过省煤器入口联箱放水阀门排出室外。An anticorrosion device for maintaining pressure and filling nitrogen for industrial boilers, including a boiler body, a nitrogen main pipe, an isolation valve, a fixed-discharge main valve, and a water discharge valve for an inlet header of an economizer. On the connected pipelines, the pipeline between the isolation valve and the fixed discharge main valve is connected with a nitrogen main pipe. The nitrogen in the nitrogen main pipe enters the boiler body and is discharged outside through the water discharge valve of the economizer inlet header.
优选的,锅炉本体包括与定排总阀管道连接的下联箱,下联箱分别通过下降管和水冷壁管与汽包连接,水冷壁管上还设有上联箱,汽包依次与蒸发屏、出口联箱、省煤器、省煤器入口联箱和省煤器入口联箱放水阀门连接,省煤器入口联箱还与给水管道总阀门连接。Preferably, the boiler body includes a lower header connected to the fixed row main valve pipeline, the lower header is connected to the steam drum through the downcomer and the water wall tube respectively, and the upper header is also arranged on the water wall tube, and the steam drum is sequentially connected to the evaporation screen, The outlet header, the economizer, the inlet header of the economizer are connected with the drain valve of the inlet header of the economizer, and the inlet header of the economizer is also connected with the main valve of the water supply pipeline.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型有效的利用了生产公司区域内氮气管道,不需要增加额外的投入,即可将原有的锅炉管网和区域内的氮气管道相连接,投资少,降低了生产成本,而且采用充氮防腐的方法对锅炉进行保护,充氮防腐保护锅炉的保护周期长,效果明显,操作工艺简单,操作人员劳动强度小。The utility model effectively utilizes the nitrogen pipeline in the area of the production company, and can connect the original boiler pipe network with the nitrogen pipeline in the area without adding additional investment. The utility model has less investment and reduces the production cost. The method of nitrogen anti-corrosion protects the boiler, and the protection period of the nitrogen-filled anti-corrosion protection boiler is long, the effect is obvious, the operation process is simple, and the labor intensity of the operators is small.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中:1.氮气母管、2.隔离阀、3.定排总阀、4.下联箱、5.下降管、6.汽包、7.蒸发屏、8.出口联箱、9.省煤器入口联箱、10.给水管道总阀门、11.省煤器、12.水冷壁管、13.上联箱、14.省煤器入口联箱放水阀门。In the figure: 1. Nitrogen main pipe, 2. Isolation valve, 3. Fixed discharge master valve, 4. Lower header, 5. Downcomer, 6. Steam drum, 7. Evaporation screen, 8. Outlet header, 9. Province Coal appliance inlet header, 10. Main valve of water supply pipeline, 11. Economizer, 12. Water wall pipe, 13. Upper header, 14. Water discharge valve of economizer inlet header.
具体实施方式detailed description
下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,一种工业锅炉用持压充氮防腐装置,包括锅炉本体、氮气母管1、隔离阀2、定排总阀3和省煤器入口联箱放水阀门14,隔离阀2和定排总阀3依次设在与锅炉本体相连接的管道上,位于隔离阀2和定排总阀3之间的管道上连接有氮气母管1,氮气母管1内的氮气进入锅炉本体后经过省煤器入口联箱放水阀门14排出室外,锅炉本体包括与定排总阀3管道连接的下联箱4,下联箱4分别通过下降管5和水冷壁管12与汽包6连接,水冷壁管12上还设有上联箱13,汽包6依次与蒸发屏7、出口联箱8、省煤器11、省煤器入口联箱9和省煤器入口联箱放水阀门14连接,省煤器入口联箱9还与给水管道总阀门10连接。As shown in Figure 1, a pressure-holding and nitrogen-filled anti-corrosion device for industrial boilers includes a boiler body, a nitrogen main pipe 1, an isolation valve 2, a fixed discharge master valve 3, and an economizer inlet header water discharge valve 14, and an isolation valve 2 The fixed discharge main valve 3 is sequentially arranged on the pipeline connected to the boiler body, and the nitrogen main pipe 1 is connected to the pipeline between the isolation valve 2 and the fixed discharge main valve 3, and the nitrogen in the nitrogen main pipe 1 enters the boiler body After that, it is discharged to the outside through the water discharge valve 14 of the inlet header of the economizer. The boiler body includes the lower header 4 connected to the fixed discharge master valve 3 pipes. There is also an upper header 13 on the wall pipe 12, and the steam drum 6 is connected with the evaporation screen 7, the outlet header 8, the economizer 11, the economizer inlet header 9 and the economizer inlet header water discharge valve 14 in sequence, The inlet header 9 of the economizer is also connected with the main valve 10 of the water supply pipeline.
本实用新型在具体使用时,须将锅炉炉水放净,关闭隔离阀2、给水管道总阀门10,开启省煤器入口联箱放水阀门14,开启定排总阀3,开启氮气母管1;氮气经过定排总阀3通过下联箱4、下降管5、水冷壁管12及上联箱13进入汽包6,氮气在汽包6汇集后进入蒸发屏7,再通过管道以此进入省煤器出口联箱8、省煤器11和省煤器入口联箱9中,此时用便携式氧含量仪测量省煤器入口联箱放水阀门14管口处的氧含量,经检测氧含量小于19.5%时,可视为锅炉管道、各联箱等充氮防腐合格,氮气直接可通过省煤器入口联箱放水阀门14排放。When the utility model is used in practice, the boiler furnace water must be drained, the isolation valve 2 and the main valve 10 of the water supply pipeline are closed, the water discharge valve 14 of the inlet header of the economizer is opened, the fixed discharge main valve 3 is opened, and the nitrogen main pipe 1 is opened Nitrogen enters the steam drum 6 through the fixed row main valve 3 through the lower header 4, the downcomer 5, the water wall pipe 12 and the upper header 13, and the nitrogen enters the evaporation screen 7 after being collected in the steam drum 6, and then enters the province through the pipeline. In the outlet header 8 of the coal appliance, the economizer 11, and the inlet header 9 of the economizer, a portable oxygen content meter is used to measure the oxygen content at the outlet valve 14 of the inlet header of the economizer. After testing, the oxygen content is less than When it is 19.5%, it can be considered that the boiler pipes, headers, etc. are nitrogen-filled and anti-corrosion qualified, and the nitrogen can be directly discharged through the water discharge valve 14 of the inlet header of the economizer.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108826267A (en) * | 2018-03-26 | 2018-11-16 | 马鞍山钢铁股份有限公司 | A kind of operating method for rushing nitrogen protection for cold conditions boiler |
CN114811566A (en) * | 2022-03-11 | 2022-07-29 | 福建华电邵武能源有限公司 | Intelligent boiler shutdown protection process for starting boiler of thermal power generating unit |
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2017
- 2017-04-27 CN CN201720456174.8U patent/CN206786692U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108826267A (en) * | 2018-03-26 | 2018-11-16 | 马鞍山钢铁股份有限公司 | A kind of operating method for rushing nitrogen protection for cold conditions boiler |
CN114811566A (en) * | 2022-03-11 | 2022-07-29 | 福建华电邵武能源有限公司 | Intelligent boiler shutdown protection process for starting boiler of thermal power generating unit |
CN114811566B (en) * | 2022-03-11 | 2024-03-29 | 福建华电邵武能源有限公司 | Intelligent shutdown protection process for starting boiler of thermal power generating unit |
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Granted publication date: 20171222 Termination date: 20180427 |