CN216844636U - Corrosion monitoring and rust-proof protection device for waste heat boiler during shutdown - Google Patents

Corrosion monitoring and rust-proof protection device for waste heat boiler during shutdown Download PDF

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CN216844636U
CN216844636U CN202122976111.4U CN202122976111U CN216844636U CN 216844636 U CN216844636 U CN 216844636U CN 202122976111 U CN202122976111 U CN 202122976111U CN 216844636 U CN216844636 U CN 216844636U
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corrosion
air
environment detection
air environment
chamber
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张金荣
乔越
陈浩
邹东
宋厅
郝云生
罗俊然
邱致猛
牟忠庆
唐辉
谢运明
梁硕全
陈静艳
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Huaneng Guilin Gas Distributed Energy Co ltd
Xian Thermal Power Research Institute Co Ltd
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Huaneng Guilin Gas Distributed Energy Co ltd
Xian Thermal Power Research Institute Co Ltd
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Abstract

A corrosion monitoring and corrosion prevention protection device for a waste heat boiler during a shutdown period comprises an air environment detection system device, a corrosion simulation test system device and a vacuum pumping system; the air environment detection system device comprises an air environment detection chamber; the parallel air exhaust connecting pipes are communicated with the air environment detection chamber; the corrosion simulation test system device comprises a corrosion test chamber communicated with the upper part of the air environment detection chamber; suspending corrosion hanging sheets in the corrosion test chamber; the upper part of the corrosion test chamber is communicated with a corrosion test chamber exhaust pipe; the vacuum pumping system device comprises an exhaust pipe of an air exhaust fan, which is communicated with the bottom of the air environment detection chamber; the power supply and the system controller are connected with the electric control equipment; the air environment detection system device can be used for monitoring the temperature, humidity and pressure of air in the thermal equipment during the stop (standby) period of the waste heat boiler, monitoring the corrosion condition of metal materials, enhancing the corrosion protection effectiveness by a vacuumizing method and having the characteristics of more effectiveness and accuracy.

Description

一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置Corrosion monitoring and anti-corrosion protection device during shutdown of waste heat boiler

技术领域technical field

本实用新型涉及发电厂停(备)用热力设备腐蚀防护装置,特别涉及一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置。The utility model relates to a corrosion protection device for thermal equipment used for shutdown (standby) of a power plant, in particular to a corrosion monitoring and anti-corrosion protection device during the shutdown of a waste heat boiler.

背景技术Background technique

目前,火力发电机组目前普遍采用的停用保护方法为“氨水氨化、热炉放水、余热烘干”,其原理是通过加氨来提高水汽pH值,同时在锅炉放水过程中,利用炉膛余热烘干锅炉受热面,从而对锅炉进行保护。但该方法存在的问题是,由于放水压力、温度各电厂操作不一,无法完全排尽热力设备中的积水,特别是过热器底部等部位,引发停备用腐蚀。因此,氨水碱化烘干法通常不能达到理想的防锈蚀保护效果,甚至因为积水水质差,造成严重的氧腐蚀、点蚀等,开机后易引发爆管事故,严重危及设备安全稳定运行。At present, the commonly used deactivation protection method for thermal power generating units is "ammonia water ammoniation, hot furnace water discharge, waste heat drying". Dry the heating surface of the boiler to protect the boiler. However, the problem with this method is that due to the different operation of the water discharge pressure and temperature in each power plant, it is impossible to completely drain the accumulated water in the thermal equipment, especially the bottom of the superheater, which leads to corrosion during shutdown. Therefore, the ammonia alkalization drying method usually cannot achieve the ideal anti-corrosion protection effect, and even because of the poor water quality, serious oxygen corrosion, pitting corrosion, etc., it is easy to cause a pipe burst accident after starting the machine, which seriously endangers the safe and stable operation of the equipment.

DL/T 956《火力发电厂停(备)用热力设备防锈蚀导则》规定了热炉放水余热烘干法中“空气相对湿度小于60%”,电厂人员一般在相关设备的空气门、排汽门和放水门位置采用湿度计进行现场检测,无法表征电厂实际设备内部湿度,且对于南方湿度大的地区,自然通风无法满足湿度小于60%的要求。此外,该标准未说明对停用腐蚀进行定量监测的方法。DL/T 956 "Guidelines for Anti-corrosion of Thermal Equipment for Shutdown (Standby) of Thermal Power Plants" stipulates that "the relative humidity of the air is less than 60%" in the drying method of hot furnace discharge water and waste heat. The position of the steam valve and the water discharge valve is tested on-site with a hygrometer, which cannot characterize the actual internal humidity of the power plant equipment, and for areas with high humidity in the south, natural ventilation cannot meet the requirement that the humidity is less than 60%. In addition, the standard does not describe a method for quantitative monitoring of out-of-service corrosion.

因此,为了更加有效准确的对机组停(备)用期间炉内温度、湿度、金属材料腐蚀情况进行监测,并通过抽真空方法加强腐蚀防护有效性,本实用新型提供了一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置。Therefore, in order to more effectively and accurately monitor the temperature, humidity, and corrosion of metal materials in the furnace during the shutdown (standby) period of the unit, and to strengthen the effectiveness of corrosion protection by vacuuming, the utility model provides a waste heat boiler out of service. Periodic corrosion monitoring and anti-corrosion protection devices.

发明内容SUMMARY OF THE INVENTION

针对现有技术中存在的问题,本实用新型的目的在于提供一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置,用于对余热锅炉停(备)用期间热力设备内部空气温度、湿度、金属材料腐蚀情况进行监测,并通过抽真空方法加强腐蚀防护有效性,具有更加有效准确的特点。In view of the problems existing in the prior art, the purpose of this utility model is to provide a corrosion monitoring and anti-corrosion protection device during the shutdown of the waste heat boiler, which is used to monitor the internal air temperature, humidity, humidity and temperature of the thermal equipment during the shutdown (standby) of the waste heat boiler. The corrosion of metal materials is monitored, and the effectiveness of corrosion protection is enhanced by vacuuming, which is more effective and accurate.

为了达到上述目的,本实用新型通过以下技术方案来实现:In order to achieve the above object, the utility model realizes through the following technical solutions:

一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置,包括固定在设备柜15中的空气环境检测系统装置、腐蚀模拟测试系统装置和抽真空系统;A corrosion monitoring and anti-corrosion protection device during the deactivation of the waste heat boiler, comprising an air environment detection system device, a corrosion simulation test system device and a vacuum pumping system fixed in the equipment cabinet 15;

所述的空气环境检测系统装置包括空气环境检测室5;并联的抽气连接管A1和抽气连接管B3分别通过各自对应的抽气入口阀A2和抽气入口阀B4与和空气环境检测室5连通;The air environment detection system device includes an air environment detection chamber 5; the parallel air extraction connection pipe A1 and the air extraction connection pipe B3 are connected to the air environment detection chamber through the corresponding air extraction inlet valve A2 and air extraction inlet valve B4 respectively. 5 connected;

所述的腐蚀模拟测试系统装置包括与空气环境检测室5上部连通的腐蚀测试室13,连通的管路上设有腐蚀测试室进气阀6;腐蚀测试室13中悬挂腐蚀挂片14;腐蚀测试室13上部侧面连通腐蚀测试室排气管7;The corrosion simulation test system device includes a corrosion test chamber 13 connected to the upper part of the air environment detection chamber 5, and a corrosion test chamber inlet valve 6 is arranged on the connected pipeline; a corrosion coupon 14 is suspended in the corrosion test chamber 13; the corrosion test The upper side of the chamber 13 is connected to the corrosion test chamber exhaust pipe 7;

所述的抽真空系统装置包括与空气环境检测室5底部连通的抽气风机排气管11,连通的管路上依次设置有抽气风机进气阀18、抽气风机17和抽气风机排气阀16。The described vacuuming system device includes an exhausting fan exhaust pipe 11 which is communicated with the bottom of the air environment detection chamber 5, and the connected pipeline is sequentially provided with an exhausting fan inlet valve 18, an exhausting fan 17 and an exhausting fan exhaust. valve 16.

所述的腐蚀测试室排气管7上设有微型抽气泵9和腐蚀测试室出气阀8。The exhaust pipe 7 of the corrosion test chamber is provided with a micro air pump 9 and an air outlet valve 8 of the corrosion test chamber.

空气环境检测室5中仪表、抽气风机17、微型抽气泵9分别通过电源及通讯线12与电源及系统控制器10相连。The instrument, the air extraction fan 17 and the micro air extraction pump 9 in the air environment detection chamber 5 are connected to the power supply and the system controller 10 through the power supply and the communication line 12 respectively.

所述的空气环境检测室5内安装有温度传感器、湿度传感器和气体压力传感器。The air environment detection chamber 5 is equipped with a temperature sensor, a humidity sensor and a gas pressure sensor.

所述的电源及系统控制器10中,设有空气环境检测室5的温度、湿度、压力显示面板,设有抽气风机17、微型抽气泵9状态显示面板及控制按键。The power supply and system controller 10 is provided with a temperature, humidity and pressure display panel of the air environment detection chamber 5 , an air extraction fan 17 , a status display panel and control buttons of the micro air pump 9 .

与现有技术相比,本实用新型具有以下有益的技术效果:Compared with the prior art, the utility model has the following beneficial technical effects:

本实用新型提供了一套机组停备用期间准确监测炉内温度、湿度、金属材料腐蚀情况的装置,解决了目前停炉监督湿度过程中,在排气口手持湿度计检测无封闭环境,湿度误差较大,无法指导开展停炉保护工作的问题。装置能够准确得到炉内空气温度、压力、湿度参数,并通过腐蚀挂片监测腐蚀情况,为停炉保护方案的实施提供科学的依据。此外,装置可通过抽真空方法,可加速水汽蒸发,降低湿度,并降低炉内氧含量,降低发生氧腐蚀风险,加强腐蚀防护有效性。The utility model provides a set of devices for accurately monitoring the temperature, humidity and corrosion of metal materials in the furnace during the shutdown of the unit, which solves the problem of humidity errors in the current process of monitoring the humidity during shutdown of the furnace. It is relatively large and cannot guide the work of shutdown protection. The device can accurately obtain the air temperature, pressure and humidity parameters in the furnace, and monitor the corrosion situation through the corrosion coupon, which provides a scientific basis for the implementation of the shutdown protection plan. In addition, the device can accelerate the evaporation of water vapor, reduce the humidity, and reduce the oxygen content in the furnace by means of vacuuming, thereby reducing the risk of oxygen corrosion and enhancing the effectiveness of corrosion protection.

附图说明Description of drawings

图1为本实用新型实施例中所述装置的结构示意图。FIG. 1 is a schematic structural diagram of the device in the embodiment of the present invention.

具体实施方式Detailed ways

下面结合具体的实施例对本实用新型做进一步的详细说明,所述是对本实用新型的解释而不是限定。The present utility model will be further described in detail below with reference to specific embodiments, which are to explain rather than limit the present utility model.

参照图1,一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置,包括固定在设备柜15中的空气环境检测系统装置、腐蚀模拟测试系统装置和抽真空系统。Referring to FIG. 1 , a corrosion monitoring and anti-corrosion protection device during the shutdown of the waste heat boiler includes an air environment detection system device, a corrosion simulation test system device and a vacuum pumping system fixed in the equipment cabinet 15 .

所述空气环境检测系统装置包括空气环境检测室5;并联的抽气连接管A1和抽气连接管B3分别通过各自对应的抽气入口阀A2和抽气入口阀B4与和空气环境检测室5连通;气体通过抽气连接管A1经过抽气入口阀A2进入空气环境检测室5,并联抽气连接管B3经过抽气入口阀B4进入空气环境检测室5;抽气连接管A1、抽气入口阀A2、空气环境检测室5通过管道以焊接或螺纹形式相连接;抽气连接管B3、抽气入口阀B4、空气环境检测室5通过管道以焊接或螺纹形式相连接。The air environment detection system device includes an air environment detection chamber 5; the parallel air extraction connection pipe A1 and the air extraction connection pipe B3 are connected to the air environment detection chamber 5 through the corresponding air extraction inlet valve A2 and air extraction inlet valve B4 respectively. Connected; the gas enters the air environment detection chamber 5 through the suction inlet valve A2 through the suction connection pipe A1, and the parallel suction connection pipe B3 enters the air environment detection chamber 5 through the suction inlet valve B4; the suction connection pipe A1, the suction inlet The valve A2 and the air environment detection chamber 5 are connected by pipelines in the form of welding or threads; the suction connecting pipe B3, the suction inlet valve B4, and the air environment detection chamber 5 are connected by welding or threads through the pipelines.

所述腐蚀模拟测试系统装置包括与空气环境检测室5上部连通的腐蚀测试室13,连通的管路上设有腐蚀测试室进气阀6;腐蚀测试室13中悬挂腐蚀挂片14;气体由空气环境检测室5经过腐蚀测试室进气阀6进入腐蚀测试室13;腐蚀测试室13上部侧面通过管道以焊接或螺纹形式连通腐蚀测试室排气管7;腐蚀测试室排气管7上设有微型抽气泵9和腐蚀测试室出气阀8,排气依次经过微型抽气泵9、腐蚀测试室出气阀8、腐蚀测试室排气管7排出。The corrosion simulation test system device includes a corrosion test chamber 13 connected to the upper part of the air environment detection chamber 5, and a corrosion test chamber inlet valve 6 is provided on the connected pipeline; a corrosion coupon 14 is suspended in the corrosion test chamber 13; The environmental testing chamber 5 enters the corrosion testing chamber 13 through the inlet valve 6 of the corrosion testing chamber; the upper side surface of the corrosion testing chamber 13 is connected to the corrosion testing chamber exhaust pipe 7 through a pipeline in the form of welding or threads; the corrosion testing chamber exhaust pipe 7 is provided with Micro air pump 9 and corrosion test chamber outlet valve 8, the exhaust gas is discharged through micro air pump 9, corrosion test chamber air outlet valve 8 and corrosion test chamber exhaust pipe 7 in sequence.

所述的抽真空系统装置包括与空气环境检测室5底部连通的抽气风机排气管11,连通的管路上依次设置有抽气风机进气阀18、抽气风机17和抽气风机排气阀16;安装方式为焊接或螺纹。The described vacuuming system device includes an exhausting fan exhaust pipe 11 which is communicated with the bottom of the air environment detection chamber 5, and the connected pipeline is sequentially provided with an exhausting fan inlet valve 18, an exhausting fan 17 and an exhausting fan exhaust. Valve 16; Mounting is welded or threaded.

所述的空气环境检测室5内安装有温度传感器、湿度传感器和气体压力传感器。The air environment detection chamber 5 is equipped with a temperature sensor, a humidity sensor and a gas pressure sensor.

空气环境检测室5中仪表、抽气风机17、微型抽气泵9分别通过电源及通讯线12与电源及系统控制器10相连。The instrument, the air extraction fan 17 and the micro air extraction pump 9 in the air environment detection chamber 5 are connected to the power supply and the system controller 10 through the power supply and the communication line 12 respectively.

所述的电源及系统控制器10中,设有空气环境检测室5的温度、湿度、压力显示面板,设有抽气风机17、微型抽气泵9状态显示面板及控制按键。The power supply and system controller 10 is provided with a temperature, humidity and pressure display panel of the air environment detection chamber 5, an air extraction fan 17, a micro air pump 9 status display panel and control buttons.

本实用新型的工作原理为:The working principle of the utility model is:

将本实用新型与过热器、再热器排空气门后的排气管口连接,通过抽气连接管A1经过抽气入口阀A2进入空气环境检测室5,并联的抽气连接管B3经过抽气入口阀B4进入空气环境检测室5;空气环境检测室5中的各个传感器将温度、湿度、压力信息在电源及系统控制器10中显示。The utility model is connected with the exhaust pipe opening behind the exhaust air valve of the superheater and reheater, and the air extraction connection pipe A1 enters the air environment detection chamber 5 through the air extraction inlet valve A2, and the parallel air extraction connection pipe B3 passes through the air extraction connection pipe The air inlet valve B4 enters the air environment detection chamber 5 ; each sensor in the air environment detection chamber 5 displays the temperature, humidity and pressure information in the power supply and system controller 10 .

气体由空气环境检测室5经过腐蚀测试室进气阀6进入腐蚀测试室13;腐蚀测试室13中的空气环境与抽气连接管所接过热器或再热器管内空气环境参数一致,在该环境下进行试片腐蚀模拟试验,并监测腐蚀挂片14腐蚀情况;最后排气依次经过微型抽气泵9、腐蚀测试室出气阀8、腐蚀测试室排气管7排出。The gas enters the corrosion test chamber 13 from the air environment detection chamber 5 through the corrosion test chamber inlet valve 6; the air environment in the corrosion test chamber 13 is consistent with the air environment parameters in the superheater or reheater pipe connected to the exhaust connection pipe. The corrosion simulation test of the test piece is carried out in the environment, and the corrosion condition of the corrosion coupon 14 is monitored; finally, the exhaust gas is discharged through the micro air pump 9, the outlet valve 8 of the corrosion test chamber, and the exhaust pipe 7 of the corrosion test chamber.

抽真空系统装置通过抽气风机17将空气环境检测室5内抽真空,通过抽真空方法,加速水汽蒸发,降低湿度,并降低炉内氧含量,降低发生氧腐蚀风险。The vacuuming system device evacuates the air environment detection chamber 5 through the exhaust fan 17, and through the vacuuming method, accelerates the evaporation of water vapor, reduces the humidity, reduces the oxygen content in the furnace, and reduces the risk of oxygen corrosion.

Claims (5)

1.一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置,其特征在于,包括固定在设备柜(15)中的空气环境检测系统装置、腐蚀模拟测试系统装置和抽真空系统;1. Corrosion monitoring and anti-corrosion protection device during a waste heat boiler deactivation, it is characterized in that, comprise the air environment detection system device, the corrosion simulation test system device and the vacuuming system that are fixed in the equipment cabinet (15); 所述的空气环境检测系统装置包括空气环境检测室(5);并联的抽气连接管A(1)和抽气连接管B(3)分别通过各自对应的抽气入口阀A(2)和抽气入口阀B(4)与和空气环境检测室(5)连通;The air environment detection system device comprises an air environment detection chamber (5); the parallel air extraction connection pipe A (1) and the air extraction connection pipe B (3) pass through the corresponding air extraction inlet valves A (2) and B (3) respectively. The suction inlet valve B (4) is communicated with the air environment detection chamber (5); 所述的腐蚀模拟测试系统装置包括与空气环境检测室(5)上部连通的腐蚀测试室(13),连通的管路上设有腐蚀测试室进气阀(6);腐蚀测试室(13)中悬挂腐蚀挂片(14);腐蚀测试室(13)上部侧面连通腐蚀测试室排气管(7);The corrosion simulation test system device comprises a corrosion test chamber (13) communicated with the upper part of the air environment detection chamber (5), and a corrosion test chamber inlet valve (6) is arranged on the connected pipeline; Hang the corrosion coupon (14); the upper side of the corrosion test chamber (13) is connected to the corrosion test chamber exhaust pipe (7); 所述的抽真空系统装置包括与空气环境检测室(5)底部连通的抽气风机排气管(11),连通的管路上依次设置有抽气风机进气阀(18)、抽气风机(17)和抽气风机排气阀(16)。The vacuuming system device comprises an air-extraction fan exhaust pipe (11) communicated with the bottom of the air environment detection chamber (5), and an air-extraction fan intake valve (18) and an air-extraction fan ( 17) and the exhaust fan exhaust valve (16). 2.根据权利要求1所述的一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置,其特征在于,所述的腐蚀测试室排气管(7)上设有微型抽气泵(9)和腐蚀测试室出气阀(8)。2. The device for monitoring corrosion and anti-corrosion protection during the outage of a waste heat boiler according to claim 1, is characterized in that, the exhaust pipe (7) of the described corrosion test chamber is provided with a micro air pump (9) and Corrosion test chamber outlet valve (8). 3.根据权利要求1所述的一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置,其特征在于,所述的空气环境检测室(5)内安装有温度传感器、湿度传感器和气体压力传感器。3. The corrosion monitoring and anti-corrosion protection device according to claim 1, characterized in that a temperature sensor, a humidity sensor and a gas pressure sensor are installed in the air environment detection chamber (5). . 4.根据权利要求1-3任一所述的一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置,其特征在于,所述的空气环境检测室(5)中仪表、抽气风机(17)、微型抽气泵(9)分别通过电源及通讯线(12)与电源及系统控制器(10)相连。4. The corrosion monitoring and anti-corrosion protection device according to any one of claims 1-3, wherein the instrument, the exhaust fan (17) in the air environment detection room (5) ) and the micro air pump (9) are respectively connected with the power supply and the system controller (10) through the power supply and the communication line (12). 5.根据权利要求4所述的一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置,其特征在于,所述的电源及系统控制器(10)中,设有空气环境检测室(5)的温度、湿度、压力显示面板,设有抽气风机(17)、微型抽气泵(9)状态显示面板及控制按键。5. The device for monitoring corrosion and anti-corrosion protection during a waste heat boiler out of use according to claim 4, characterized in that, in the power supply and the system controller (10), an air environment detection room (5) is provided. The temperature, humidity and pressure display panel is provided with an air extraction fan (17), a micro air extraction pump (9) status display panel and control buttons.
CN202122976111.4U 2021-11-30 2021-11-30 Corrosion monitoring and rust-proof protection device for waste heat boiler during shutdown Active CN216844636U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116359119A (en) * 2023-03-27 2023-06-30 浙江大学 A pipeline anti-corrosion test system and control method based on the utilization of waste heat of thermoelectrochemical batteries

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116359119A (en) * 2023-03-27 2023-06-30 浙江大学 A pipeline anti-corrosion test system and control method based on the utilization of waste heat of thermoelectrochemical batteries
CN116359119B (en) * 2023-03-27 2023-10-13 浙江大学 Pipeline corrosion prevention test system based on thermoelectric chemical battery waste heat utilization and control method

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