CN216844636U - Corrosion monitoring and rust-proof protection device for waste heat boiler during shutdown - Google Patents
Corrosion monitoring and rust-proof protection device for waste heat boiler during shutdown Download PDFInfo
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- CN216844636U CN216844636U CN202122976111.4U CN202122976111U CN216844636U CN 216844636 U CN216844636 U CN 216844636U CN 202122976111 U CN202122976111 U CN 202122976111U CN 216844636 U CN216844636 U CN 216844636U
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- 238000005260 corrosion Methods 0.000 title claims abstract description 89
- 230000007797 corrosion Effects 0.000 title claims abstract description 77
- 238000012544 monitoring process Methods 0.000 title claims abstract description 16
- 239000002918 waste heat Substances 0.000 title claims abstract description 14
- 238000012360 testing method Methods 0.000 claims abstract description 44
- 238000001514 detection method Methods 0.000 claims abstract description 43
- 238000004088 simulation Methods 0.000 claims abstract description 9
- 238000000605 extraction Methods 0.000 claims description 26
- 239000007789 gas Substances 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 3
- 230000009849 deactivation Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 239000007769 metal material Substances 0.000 abstract description 4
- 238000005086 pumping Methods 0.000 abstract description 4
- 230000002708 enhancing effect Effects 0.000 abstract description 2
- 238000005536 corrosion prevention Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 238000001035 drying Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000011155 quantitative monitoring Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及发电厂停(备)用热力设备腐蚀防护装置,特别涉及一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置。The utility model relates to a corrosion protection device for thermal equipment used for shutdown (standby) of a power plant, in particular to a corrosion monitoring and anti-corrosion protection device during the shutdown of a waste heat boiler.
背景技术Background technique
目前,火力发电机组目前普遍采用的停用保护方法为“氨水氨化、热炉放水、余热烘干”,其原理是通过加氨来提高水汽pH值,同时在锅炉放水过程中,利用炉膛余热烘干锅炉受热面,从而对锅炉进行保护。但该方法存在的问题是,由于放水压力、温度各电厂操作不一,无法完全排尽热力设备中的积水,特别是过热器底部等部位,引发停备用腐蚀。因此,氨水碱化烘干法通常不能达到理想的防锈蚀保护效果,甚至因为积水水质差,造成严重的氧腐蚀、点蚀等,开机后易引发爆管事故,严重危及设备安全稳定运行。At present, the commonly used deactivation protection method for thermal power generating units is "ammonia water ammoniation, hot furnace water discharge, waste heat drying". Dry the heating surface of the boiler to protect the boiler. However, the problem with this method is that due to the different operation of the water discharge pressure and temperature in each power plant, it is impossible to completely drain the accumulated water in the thermal equipment, especially the bottom of the superheater, which leads to corrosion during shutdown. Therefore, the ammonia alkalization drying method usually cannot achieve the ideal anti-corrosion protection effect, and even because of the poor water quality, serious oxygen corrosion, pitting corrosion, etc., it is easy to cause a pipe burst accident after starting the machine, which seriously endangers the safe and stable operation of the equipment.
DL/T 956《火力发电厂停(备)用热力设备防锈蚀导则》规定了热炉放水余热烘干法中“空气相对湿度小于60%”,电厂人员一般在相关设备的空气门、排汽门和放水门位置采用湿度计进行现场检测,无法表征电厂实际设备内部湿度,且对于南方湿度大的地区,自然通风无法满足湿度小于60%的要求。此外,该标准未说明对停用腐蚀进行定量监测的方法。DL/T 956 "Guidelines for Anti-corrosion of Thermal Equipment for Shutdown (Standby) of Thermal Power Plants" stipulates that "the relative humidity of the air is less than 60%" in the drying method of hot furnace discharge water and waste heat. The position of the steam valve and the water discharge valve is tested on-site with a hygrometer, which cannot characterize the actual internal humidity of the power plant equipment, and for areas with high humidity in the south, natural ventilation cannot meet the requirement that the humidity is less than 60%. In addition, the standard does not describe a method for quantitative monitoring of out-of-service corrosion.
因此,为了更加有效准确的对机组停(备)用期间炉内温度、湿度、金属材料腐蚀情况进行监测,并通过抽真空方法加强腐蚀防护有效性,本实用新型提供了一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置。Therefore, in order to more effectively and accurately monitor the temperature, humidity, and corrosion of metal materials in the furnace during the shutdown (standby) period of the unit, and to strengthen the effectiveness of corrosion protection by vacuuming, the utility model provides a waste heat boiler out of service. Periodic corrosion monitoring and anti-corrosion protection devices.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的问题,本实用新型的目的在于提供一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置,用于对余热锅炉停(备)用期间热力设备内部空气温度、湿度、金属材料腐蚀情况进行监测,并通过抽真空方法加强腐蚀防护有效性,具有更加有效准确的特点。In view of the problems existing in the prior art, the purpose of this utility model is to provide a corrosion monitoring and anti-corrosion protection device during the shutdown of the waste heat boiler, which is used to monitor the internal air temperature, humidity, humidity and temperature of the thermal equipment during the shutdown (standby) of the waste heat boiler. The corrosion of metal materials is monitored, and the effectiveness of corrosion protection is enhanced by vacuuming, which is more effective and accurate.
为了达到上述目的,本实用新型通过以下技术方案来实现:In order to achieve the above object, the utility model realizes through the following technical solutions:
一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置,包括固定在设备柜15中的空气环境检测系统装置、腐蚀模拟测试系统装置和抽真空系统;A corrosion monitoring and anti-corrosion protection device during the deactivation of the waste heat boiler, comprising an air environment detection system device, a corrosion simulation test system device and a vacuum pumping system fixed in the
所述的空气环境检测系统装置包括空气环境检测室5;并联的抽气连接管A1和抽气连接管B3分别通过各自对应的抽气入口阀A2和抽气入口阀B4与和空气环境检测室5连通;The air environment detection system device includes an air
所述的腐蚀模拟测试系统装置包括与空气环境检测室5上部连通的腐蚀测试室13,连通的管路上设有腐蚀测试室进气阀6;腐蚀测试室13中悬挂腐蚀挂片14;腐蚀测试室13上部侧面连通腐蚀测试室排气管7;The corrosion simulation test system device includes a
所述的抽真空系统装置包括与空气环境检测室5底部连通的抽气风机排气管11,连通的管路上依次设置有抽气风机进气阀18、抽气风机17和抽气风机排气阀16。The described vacuuming system device includes an exhausting
所述的腐蚀测试室排气管7上设有微型抽气泵9和腐蚀测试室出气阀8。The
空气环境检测室5中仪表、抽气风机17、微型抽气泵9分别通过电源及通讯线12与电源及系统控制器10相连。The instrument, the
所述的空气环境检测室5内安装有温度传感器、湿度传感器和气体压力传感器。The air
所述的电源及系统控制器10中,设有空气环境检测室5的温度、湿度、压力显示面板,设有抽气风机17、微型抽气泵9状态显示面板及控制按键。The power supply and
与现有技术相比,本实用新型具有以下有益的技术效果:Compared with the prior art, the utility model has the following beneficial technical effects:
本实用新型提供了一套机组停备用期间准确监测炉内温度、湿度、金属材料腐蚀情况的装置,解决了目前停炉监督湿度过程中,在排气口手持湿度计检测无封闭环境,湿度误差较大,无法指导开展停炉保护工作的问题。装置能够准确得到炉内空气温度、压力、湿度参数,并通过腐蚀挂片监测腐蚀情况,为停炉保护方案的实施提供科学的依据。此外,装置可通过抽真空方法,可加速水汽蒸发,降低湿度,并降低炉内氧含量,降低发生氧腐蚀风险,加强腐蚀防护有效性。The utility model provides a set of devices for accurately monitoring the temperature, humidity and corrosion of metal materials in the furnace during the shutdown of the unit, which solves the problem of humidity errors in the current process of monitoring the humidity during shutdown of the furnace. It is relatively large and cannot guide the work of shutdown protection. The device can accurately obtain the air temperature, pressure and humidity parameters in the furnace, and monitor the corrosion situation through the corrosion coupon, which provides a scientific basis for the implementation of the shutdown protection plan. In addition, the device can accelerate the evaporation of water vapor, reduce the humidity, and reduce the oxygen content in the furnace by means of vacuuming, thereby reducing the risk of oxygen corrosion and enhancing the effectiveness of corrosion protection.
附图说明Description of drawings
图1为本实用新型实施例中所述装置的结构示意图。FIG. 1 is a schematic structural diagram of the device in the embodiment of the present invention.
具体实施方式Detailed ways
下面结合具体的实施例对本实用新型做进一步的详细说明,所述是对本实用新型的解释而不是限定。The present utility model will be further described in detail below with reference to specific embodiments, which are to explain rather than limit the present utility model.
参照图1,一种余热锅炉停用期间腐蚀监测及防锈蚀保护装置,包括固定在设备柜15中的空气环境检测系统装置、腐蚀模拟测试系统装置和抽真空系统。Referring to FIG. 1 , a corrosion monitoring and anti-corrosion protection device during the shutdown of the waste heat boiler includes an air environment detection system device, a corrosion simulation test system device and a vacuum pumping system fixed in the
所述空气环境检测系统装置包括空气环境检测室5;并联的抽气连接管A1和抽气连接管B3分别通过各自对应的抽气入口阀A2和抽气入口阀B4与和空气环境检测室5连通;气体通过抽气连接管A1经过抽气入口阀A2进入空气环境检测室5,并联抽气连接管B3经过抽气入口阀B4进入空气环境检测室5;抽气连接管A1、抽气入口阀A2、空气环境检测室5通过管道以焊接或螺纹形式相连接;抽气连接管B3、抽气入口阀B4、空气环境检测室5通过管道以焊接或螺纹形式相连接。The air environment detection system device includes an air
所述腐蚀模拟测试系统装置包括与空气环境检测室5上部连通的腐蚀测试室13,连通的管路上设有腐蚀测试室进气阀6;腐蚀测试室13中悬挂腐蚀挂片14;气体由空气环境检测室5经过腐蚀测试室进气阀6进入腐蚀测试室13;腐蚀测试室13上部侧面通过管道以焊接或螺纹形式连通腐蚀测试室排气管7;腐蚀测试室排气管7上设有微型抽气泵9和腐蚀测试室出气阀8,排气依次经过微型抽气泵9、腐蚀测试室出气阀8、腐蚀测试室排气管7排出。The corrosion simulation test system device includes a
所述的抽真空系统装置包括与空气环境检测室5底部连通的抽气风机排气管11,连通的管路上依次设置有抽气风机进气阀18、抽气风机17和抽气风机排气阀16;安装方式为焊接或螺纹。The described vacuuming system device includes an exhausting
所述的空气环境检测室5内安装有温度传感器、湿度传感器和气体压力传感器。The air
空气环境检测室5中仪表、抽气风机17、微型抽气泵9分别通过电源及通讯线12与电源及系统控制器10相连。The instrument, the
所述的电源及系统控制器10中,设有空气环境检测室5的温度、湿度、压力显示面板,设有抽气风机17、微型抽气泵9状态显示面板及控制按键。The power supply and
本实用新型的工作原理为:The working principle of the utility model is:
将本实用新型与过热器、再热器排空气门后的排气管口连接,通过抽气连接管A1经过抽气入口阀A2进入空气环境检测室5,并联的抽气连接管B3经过抽气入口阀B4进入空气环境检测室5;空气环境检测室5中的各个传感器将温度、湿度、压力信息在电源及系统控制器10中显示。The utility model is connected with the exhaust pipe opening behind the exhaust air valve of the superheater and reheater, and the air extraction connection pipe A1 enters the air
气体由空气环境检测室5经过腐蚀测试室进气阀6进入腐蚀测试室13;腐蚀测试室13中的空气环境与抽气连接管所接过热器或再热器管内空气环境参数一致,在该环境下进行试片腐蚀模拟试验,并监测腐蚀挂片14腐蚀情况;最后排气依次经过微型抽气泵9、腐蚀测试室出气阀8、腐蚀测试室排气管7排出。The gas enters the
抽真空系统装置通过抽气风机17将空气环境检测室5内抽真空,通过抽真空方法,加速水汽蒸发,降低湿度,并降低炉内氧含量,降低发生氧腐蚀风险。The vacuuming system device evacuates the air
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Publication number | Priority date | Publication date | Assignee | Title |
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CN116359119A (en) * | 2023-03-27 | 2023-06-30 | 浙江大学 | A pipeline anti-corrosion test system and control method based on the utilization of waste heat of thermoelectrochemical batteries |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN116359119A (en) * | 2023-03-27 | 2023-06-30 | 浙江大学 | A pipeline anti-corrosion test system and control method based on the utilization of waste heat of thermoelectrochemical batteries |
CN116359119B (en) * | 2023-03-27 | 2023-10-13 | 浙江大学 | Pipeline corrosion prevention test system based on thermoelectric chemical battery waste heat utilization and control method |
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