CN206778879U - A kind of camellia oleifera fruit sieving and grading device - Google Patents

A kind of camellia oleifera fruit sieving and grading device Download PDF

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CN206778879U
CN206778879U CN201720206867.1U CN201720206867U CN206778879U CN 206778879 U CN206778879 U CN 206778879U CN 201720206867 U CN201720206867 U CN 201720206867U CN 206778879 U CN206778879 U CN 206778879U
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screen
box body
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scalping
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李学文
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Hunan Bobang Agriculture And Forestry Technology Co Ltd
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Abstract

一种油茶果筛选分级装置,包括筛分箱箱体,所述筛分箱箱体吊装并倾斜设置,其自进料端到出料端依次为粗筛段、细筛段以及出料导管,其中,粗筛段和细筛段成型在筛分箱箱体内,而出料导管设置于筛分箱箱体的出料端,所述细筛段为锥斗结构,其后端与粗筛段成型在一起,而前端连接出料导管;所述筛分箱箱体底部设置有粗筛段与细筛段共用的筛架,此筛架在侧旁通过偏心轮连接驱动电机以实现筛架震动,且在共用筛架的粗筛段以及细筛段上则分别设置有粗筛筛网以及细筛筛网。本实用新型结构简单、操作方便、有利于筛分物料、清除杂质效率高、有利于提高生产效率和产品质量的优点。

A Camellia oleifera fruit screening and grading device, comprising a screening box body, the screening box box body is hoisted and installed obliquely, and it is a coarse screening section, a fine screening section and a discharge conduit from the feeding end to the discharging end, Among them, the coarse screen section and the fine screen section are formed in the screening box, and the discharge conduit is set at the discharge end of the screening box. The fine screen section is a cone structure, and its rear end is connected to the coarse screen section Formed together, and the front end is connected to the discharge conduit; the bottom of the screening box is provided with a screen frame shared by the coarse screen section and the fine screen section, and the screen frame is connected to the drive motor through an eccentric wheel to realize the vibration of the screen frame , and the coarse sieve screen and the fine sieve screen are respectively arranged on the coarse sieve section and the fine sieve section of the shared screen frame. The utility model has the advantages of simple structure, convenient operation, good for screening materials, high efficiency of removing impurities, and good for improving production efficiency and product quality.

Description

一种油茶果筛选分级装置Camellia oleifera screening and grading device

技术领域technical field

本实用新型涉及茶油加工技术领域,具体为一种用于为茶油油果进行的分级筛选的油茶果筛选分级装置。The utility model relates to the technical field of camellia oil processing, in particular to a camellia oleifera fruit screening and grading device for grading and screening camellia oil fruits.

背景技术Background technique

茶油,又名山茶油、山茶籽油,是从山茶科山茶属植物的普通油茶成熟种子中压榨提炼而成的食用植物油,茶油色泽金黄或浅黄,品质纯净,澄清透明,色清味香,营养丰富,耐贮藏,是优质食用油,茶油中富含含油酸、亚油酸等不饱和脂肪酸,其不饱和脂肪酸含量高达90%,远远高于菜油、花生油和豆油,与橄榄油比维生素E含量高于一倍,同时还含有山茶甙等特定生理活性物质,具有极高的营养价值。Camellia oil, also known as camellia oil and camellia seed oil, is an edible vegetable oil extracted from the mature seeds of common Camellia oleifera of the family Theaceae. The color of tea oil is golden or light yellow, pure in quality, clear and transparent, clear in color and fragrant Rich in nutrition, storage-resistant, it is a high-quality edible oil. Camellia oil is rich in unsaturated fatty acids such as oleic acid and linoleic acid. Its unsaturated fatty acid content is as high as 90%, which is much higher than that of rapeseed oil, peanut oil and soybean oil. The vitamin E content is more than double, and it also contains specific physiologically active substances such as camellia glucoside, which has extremely high nutritional value.

在茶油的初榨加工过程中,通常都包括油茶籽收储、预处理、压榨以及油渣分离,其中,为了提高油茶果的加工效率,需要在预处理过程中根据茶油果大小将茶油果分为不同的等级同时将颗粒小的油茶果分离出来,以防止其与颗粒大的油茶果一起加工影响整体出油率。一般来说,现有的茶油果分级需要用不同的分级筛对茶油果进行多次分级,才能将茶油果分成不同的等级,而在分级完成后还需要将颗粒大的油茶果运送至压榨机内进行压榨,两道工序之间还需要人工进行协调和搬运,劳动强度大,操作复杂,效率低,增加较多的企业成本。The primary processing of camellia oil usually includes storage of camellia seeds, pretreatment, pressing, and separation of oil residues. Among them, in order to improve the processing efficiency of camellia oleifera, it is necessary to separate the tea leaves according to the size of the camellia oil fruits during the pretreatment process. The oily fruit is divided into different grades and the small-sized camellia oleifera is separated to prevent it from being processed together with the large-sized camellia oleifera and affect the overall oil yield. Generally speaking, the existing camellia oleifera grading needs to use different grading sieves to classify the camellia oleifera multiple times in order to divide the camellia oleifera into different grades, and after the grading is completed, it is necessary to transport the camellia oleifera with large particles To squeeze in the press, manual coordination and handling are required between the two processes, which is labor-intensive, complicated to operate, low in efficiency, and increases more enterprise costs.

实用新型内容Utility model content

本实用新型所解决的技术问题在于提供一种油茶果筛选分级装置,以解决上述背景技术中的缺点。The technical problem solved by the utility model is to provide a camellia oleifera fruit screening and grading device to solve the above-mentioned shortcomings in the background technology.

本实用新型所解决的技术问题采用以下技术方案来实现:The technical problem solved by the utility model adopts the following technical solutions to realize:

一种油茶果筛选分级装置,包括筛分箱箱体,所述筛分箱箱体吊装并倾斜设置,其自进料端到出料端依次为粗筛段、细筛段以及出料导管,其中,粗筛段和细筛段成型在筛分箱箱体内,而出料导管设置于筛分箱箱体的出料端,所述细筛段为锥斗结构,其后端与粗筛段成型在一起,而前端连接出料导管;所述筛分箱箱体底部设置有粗筛段与细筛段共用的筛架,此筛架在侧旁通过偏心轮连接驱动电机以实现筛架震动,且在共用筛架的粗筛段以及细筛段上分别设置有粗筛筛网以及细筛筛网。A Camellia oleifera fruit screening and grading device, comprising a screening box body, the screening box box body is hoisted and installed obliquely, and it is a coarse screening section, a fine screening section and a discharge conduit from the feeding end to the discharging end, Among them, the coarse screen section and the fine screen section are formed in the screening box, and the discharge conduit is set at the discharge end of the screening box. The fine screen section is a cone structure, and its rear end is connected to the coarse screen section. Formed together, and the front end is connected to the discharge conduit; the bottom of the screening box is provided with a screen frame shared by the coarse screen section and the fine screen section, and the screen frame is connected to the drive motor through an eccentric wheel on the side to realize the vibration of the screen frame , and the coarse sieve screen and the fine sieve screen are respectively arranged on the coarse sieve section and the fine sieve section of the shared screen frame.

在本实用新型中,所述筛分箱箱体倾斜设置的角度为5~10°,优选为6~8°。In the present utility model, the tilting angle of the screening box body is 5-10°, preferably 6-8°.

在本实用新型中,所述粗筛筛网上的孔径为24~28mm。In the present utility model, the aperture on the screen of the coarse screen is 24-28mm.

在本实用新型中,所述细筛筛网上的孔径为15~22mm。In the utility model, the aperture on the fine sieve screen is 15-22 mm.

在本实用新型中,所述筛架的设置位置与筛分箱箱体底面之间留有60~120mm。In the present utility model, there is 60-120 mm between the setting position of the screen frame and the bottom surface of the screening box.

在本实用新型中,所述出料导管的前端有牵引环以及阀门。In the utility model, the front end of the discharge conduit has a traction ring and a valve.

在本实用新型中,所述筛分箱箱体的进料口的内侧壁上成型有成对设置的缓冲落料板来减少直接落料对筛网的直接冲击。In the utility model, a pair of buffer blanking plates are formed on the inner side wall of the feed inlet of the screening box to reduce the direct impact of direct blanking on the screen.

在本实用新型中,所述筛分箱箱体的粗筛筛网上方设置两个旋转方向与走料方向相反的旋转拨料排刷,该旋转拨料排刷与粗筛筛网的网面间距为50~80mm。In the utility model, above the coarse sieve screen of the sieve box body, two rotating brushes with a rotation direction opposite to the feeding direction are arranged. The spacing is 50~80mm.

在本实用新型中,所述粗筛筛网与细筛筛网的边界位置出设置有压料刷,所述压料刷的刷毛下缘边与筛网平面之间的间距为30~50mm。In the present utility model, a pressing brush is provided at the boundary position between the coarse sieve and the fine sieve, and the distance between the bristle lower edge of the pressing brush and the screen plane is 30-50 mm.

有益效果:本实用新型工艺简单,加工方便,通过粗筛筛网与细筛筛网的两层筛网结构将油茶果进行除杂和分级,便于后期加工处理,提高工作效率,同时通过设置出料导管,有利于将筛分设备与压榨设备相连,便于工序的连续实现,提高了油茶果的利用率,避免了资源的浪费,节省了劳动力,降低了茶油生产的成本。Beneficial effects: the utility model has simple process and convenient processing. The camellia oleifera fruit is removed and classified through the two-layer sieve structure of the coarse sieve and the fine sieve, which is convenient for post-processing and improves work efficiency. The material conduit is conducive to connecting the screening equipment with the pressing equipment, which facilitates the continuous realization of the process, improves the utilization rate of camellia oleifera fruit, avoids waste of resources, saves labor, and reduces the cost of camellia oil production.

附图说明Description of drawings

图1为本实用新型较佳实施例的示意图。Fig. 1 is a schematic diagram of a preferred embodiment of the present invention.

其中:1、出料导管;2、细筛段;3、粗筛段;4、筛架;101、阀门;102、牵引环;103、前端吊装环;201、压料刷支架;202、压料刷;203、细筛筛网;301、旋转拨料排刷;302、粗筛筛网;303、缓冲落料板;304、后端吊装环。Among them: 1. Discharge conduit; 2. Fine screen section; 3. Coarse screen section; 4. Screen frame; 101. Valve; 102. Traction ring; 103. Front-end hoisting ring; Material brush; 203, fine sieve screen; 301, rotating material row brush; 302, coarse sieve screen; 303, buffer blanking plate; 304, rear end hoisting ring.

具体实施方式detailed description

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.

参见图1的一种油茶果筛选分级装置的较佳实施例,在本实施例中,包括筛分箱箱体,该筛分箱箱体通过前端吊装环103以及后端吊装环304吊装在固定支架上,其吊装时,调整吊绳长、短使筛分箱箱体在支架上与水平面呈8°的夹角。Referring to a preferred embodiment of a Camellia oleifera screening and grading device of Fig. 1, in this embodiment, it includes a screening box casing, and the screening box casing is hoisted on a fixed surface by the front end hoisting ring 103 and the rear end hoisting ring 304. On the support, when it is hoisted, adjust the length and length of the sling so that the screening box is at an angle of 8° with the horizontal plane on the support.

筛分箱箱体自进料端到出料端依次为粗筛段3、细筛段2以及出料导管1,其中,粗筛段3和细筛段2成型在筛分箱箱体内,而出料导管1设置于筛分箱箱体的出料端,粗筛段3右侧上部为进料口,在进料口下部的箱体底部设置有筛架4,此筛架4与筛分箱箱体底面之间留有100mm的间隙,整个筛架4贯穿粗筛段3以及细筛段2,并分别在粗筛段3和细筛段2位置设置有孔径为25mm的粗筛筛网302以及孔径为20mm的细筛筛网203,在粗筛筛网302与细筛筛网203之间的上部通过压料刷支架201连接有压料刷202,该压料刷202与筛网平面之间的间距为36mm,同时,在筛架4外侧设置有偏心轮,筛架4通过偏心轮连接驱动电机以实现筛架震动。From the feed end to the discharge end, the screening box body consists of a coarse screening section 3, a fine screening section 2 and a discharge conduit 1, wherein the coarse screening section 3 and the fine screening section 2 are formed in the screening box body, and The discharge conduit 1 is set at the discharge end of the screening box, the upper part on the right side of the coarse screening section 3 is the feed inlet, and the bottom of the box below the feed inlet is provided with a sieve frame 4, which is compatible with the screening There is a gap of 100 mm between the bottom surfaces of the boxes, and the entire screen frame 4 runs through the coarse screen section 3 and the fine screen section 2, and a coarse screen mesh with an aperture of 25 mm is installed at the positions of the coarse screen section 3 and the fine screen section 2 respectively. 302 and the aperture are the fine sieve screen 203 of 20mm, the top between the coarse sieve 302 and the fine sieve 203 is connected with the press brush 202 by the press brush bracket 201, and the press brush 202 is connected with the screen plane. The distance between them is 36mm. At the same time, an eccentric wheel is arranged on the outside of the screen frame 4, and the screen frame 4 is connected with a drive motor through the eccentric wheel to realize the vibration of the screen frame.

而在进料口位置的内侧壁上成型有成对设置的缓冲落料板303来减少直接落料对粗筛筛网302的直接冲击,同时在粗筛筛网上方设置两个旋转方向与走料方向相反的旋转拨料排刷301,这两个旋转拨料排刷301能有效保证茶果在筛网上的均匀排布,其与粗筛筛网的网面间距为60mm。On the inner side wall of the feeding port position, there are paired buffer blanking plates 303 to reduce the direct impact of the direct blanking on the coarse screen 302, and at the same time, two rotation directions and walking directions are set above the coarse screen. Rotate material row brush 301 opposite to material direction, these two rotary material row brushes 301 can effectively guarantee the even arrangement of tea fruit on the sieve, and the mesh distance between it and the coarse sieve screen is 60mm.

另外,在本实施例中,出料导管1的前端有牵引环102以及阀门101,牵引环102用于将吊装在支架上的筛选分级装置的出料口引入下一道工序,而阀门101则用于控出料量和出料速度。In addition, in this embodiment, the front end of the discharge conduit 1 has a traction ring 102 and a valve 101, the traction ring 102 is used to introduce the discharge port of the screening and grading device hoisted on the bracket into the next process, and the valve 101 is used to To control the output volume and output speed.

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (7)

1. a kind of camellia oleifera fruit sieving and grading device, it is characterised in that including sieving box body, the screening box body is lifted and inclined Tiltedly setting, it is followed successively by scalping section, dusting cover section and material outlet canal from feed end to discharge end, wherein, scalping section and dusting cover section It is molded in screening box body, and material outlet canal is arranged at the discharge end of screening box body, the dusting cover section is cone bucket structure, its Rear end is together with the shaping of scalping section, and front end connection material outlet canal;The screening box body bottom be provided with scalping section with it is thin The shared screen frame (unit) of section is sieved, this screen frame (unit) connects motor to realize that screen frame (unit) shakes, and in shared screen frame (unit) by side by eccentric wheel Scalping section and dusting cover section on be respectively arranged with scalping screen cloth and dusting cover screen cloth.
2. camellia oleifera fruit sieving and grading device according to claim 1, it is characterised in that the screening box body is obliquely installed Angle be 6 ~ 8 °.
3. camellia oleifera fruit sieving and grading device according to claim 1, it is characterised in that the aperture on the scalping screen cloth is 24~28mm。
4. camellia oleifera fruit sieving and grading device according to claim 1, it is characterised in that the aperture on the dusting cover screen cloth is 15~22mm。
5. a kind of camellia oleifera fruit sieving and grading device according to claim 1, it is characterised in that the screening box body enters The buffer blanking plate being arranged in pairs is formed on the madial wall of material mouth.
6. camellia oleifera fruit sieving and grading device according to claim 1, it is characterised in that the scalping sieve of the screening box body Online side sets two direction of rotation and walks to expect rotation material toggling row brush in opposite direction, the rotation material toggling row brush and scalping screen cloth Wire side spacing is 50 ~ 80mm.
7. camellia oleifera fruit sieving and grading device according to claim 1, it is characterised in that the scalping screen cloth and dusting cover screen cloth Boundary position go out to be provided with binder brush, the spacing between the bristle lower rim and screen plane of the binder brush is 30 ~ 50mm.
CN201720206867.1U 2017-03-06 2017-03-06 A kind of camellia oleifera fruit sieving and grading device Active CN206778879U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109570026A (en) * 2018-11-27 2019-04-05 湖南洪盛源油茶科技股份有限公司 Camellia oleifera fruit cleans method
CN113768175A (en) * 2020-06-09 2021-12-10 无锡市新标粉体机械制造有限公司 A agitator for feed mixer

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109570026A (en) * 2018-11-27 2019-04-05 湖南洪盛源油茶科技股份有限公司 Camellia oleifera fruit cleans method
CN113768175A (en) * 2020-06-09 2021-12-10 无锡市新标粉体机械制造有限公司 A agitator for feed mixer

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