CN206772346U - Coal preparation plant's key equipment lifecycle management monitoring system - Google Patents
Coal preparation plant's key equipment lifecycle management monitoring system Download PDFInfo
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- CN206772346U CN206772346U CN201720550571.1U CN201720550571U CN206772346U CN 206772346 U CN206772346 U CN 206772346U CN 201720550571 U CN201720550571 U CN 201720550571U CN 206772346 U CN206772346 U CN 206772346U
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Abstract
The utility model discloses a kind of coal preparation plant's key equipment lifecycle management monitoring system, including five radio temperature sensors, 16 wireless vibration sensors, four wireless data concentrators, preparation house, dynamic sieve workshop, main car wash, accumulating workshop and industrial ethernet switch, data server and monitoring host computer, wireless data concentrator is used for the signal for collecting each wireless senser, signal collected by wireless data concentrator is sent to data server by Ethernet switch by Ethernet looped network, monitoring host computer utilizes information real-time display equipment running status collected by data server, analyzed according to the requirement of the lifecycle management of each equipment and provide the health status and maintaining scheme of every equipment.The running state data of equipment can be collected, arranged and analyzed in real time and automatically by the utility model, the potential faults of discovering device, and the lifecycle management of safety in production and equipment for coal preparation plant provides scientific basis.
Description
Technical field
A kind of coal preparation plant's key equipment monitoring system is the utility model is related to, more particularly, to a kind of coal preparation plant's key equipment
Lifecycle management monitoring system.
Background technology
For a manufacturing enterprise, performance and the serviceable condition of production equipment are an enterprise safety operations, completed
Production task and the key for improving the performance of enterprises, so how to manage and safeguard the problem of production equipment is one important.Equipment
Lifecycle management refer to from buying, installation, using, until effective management for implementing in the whole life process scrapped and
Monitoring, the use management of wherein equipment are the important steps during life period of an equipment management.The use management of equipment is led
It is related to the maintenance and maintenance management of equipment, in order to improve the efficiency of management, the operation conditions of equipment is carried out using modern technologies
Monitoring in real time, is analyzed and is assessed to the health status of equipment according to running state data, the failure of timely discovering device is hidden
Suffer from, the maintenance and maintenance for equipment provide scientific basis, so the monitoring of equipment running status is very necessary.
In order to improve the quality of coal and utilization ratio, meet the requirement of different user, it is necessary to which raw coal is washed
Choosing.The task of coal preparation plant is that cleaned coal, spoil are isolated from raw coal and removes coal slime, is that this coal separation process is mainly accurate by raw coal
The links such as standby, raw coal is broken, washing separation and cleaned coal accumulating are formed, and the key equipment of these links has preparation house's run coal bin
Rubber conveyer, the raw coal disintegrating machine and filter vibration sieve in dynamic sieve workshop, the raw coal desliming screen of main car wash and dense medium are washed under storehouse
Cleaned coal rubber conveyer of sculping screen and accumulating workshop in coal technique etc..
Rubber conveyer is the driving drum for driving sealing-tape machine by reductor by motor, using between roller and adhesive tape
Frictional force drive adhesive tape to be operated, so the key position of rubber conveyer is its reductor, is connected with reductor
Drive shaft and driving drum etc..Therefore, set temperature sensor to detect its operating temperature on reductor and drive shaft, slow down
Set vibrating sensor to detect shaft balancing degree on the input shaft and output shaft of machine, set vibration to pass in driving drum bearings at both ends
Sensor detects its degree of balance.
Disintegrating machine is to drive crushing mechanism to realize the crushing operation of material, its key position by reductor by motor
It is the input and output shaft of reductor and reductor, therefore sets temperature sensor to detect its operating temperature on reductor, slows down
Vibrating sensor is set to detect shaft balancing degree in the input of machine and output shaft.
Vibratory sieve is to be rotated to drive vibrator to produce reverse exciting force by synchronous backward by two motors, forces sieve nest
Drive screen cloth to do lengthwise movement, material thereon is periodically dished out forward a range by exciting force, so as to complete material
Screening operation.Therefore the key position of vibratory sieve is vibrator and sieve nest, in order to detect the stability of vibratory sieve, its sieve body and
Vibrating sensor is installed respectively on vibrator.
The desliming screen of main car wash and the operation principle of sculping screen are similar to vibratory sieve, are equally sieved at it on body and vibrator
Vibrating sensor is installed respectively, for detecting the stability of its work.
Because testee is close in the perception part of temperature sensor, so the operating temperature of measurand passes through temperature
Sensor can reflect in real time.Vibrating sensor is the acceleration for utilizing micro-acceleration sensor by perceiving object of which movement
Spend so as to obtain the vibration characteristics of object.
Equipment is rotation with the axle of reductor, and its temperature and the detection sensor vibrated are necessarily mounted on axle again, because
This must use wireless senser.Sealing-tape machine driving drum is equally rotation, and wireless senser is also used in its detection vibrated.
The vibrator of vibratory sieve is a telecontrol equipment, and the monitoring of its vibration characteristics should not also use wired sensor.It is further, since live
The limitation in space, so carrying out signal acquisition and transmission using wireless senser.
Utility model content
The purpose of this utility model is to overcome above-mentioned deficiency of the prior art, there is provided a kind of coal preparation plant's key equipment is complete
The running state data of equipment can be collected, arrange by life cycle management monitoring system, the system in real time and automatically
And analysis, the potential faults of discovering device, the lifecycle management of safety in production and equipment for coal preparation plant provide science according to
According to.
To achieve the above object, the technical solution adopted in the utility model is:A kind of full Life Cycle of coal preparation plant's key equipment
Period management monitoring system, it is characterised in that:Including five radio temperature sensors, 16 wireless vibration sensors, four
Wireless data concentrator, preparation house's interchanger, dynamic sieve workshop interchanger, main car wash interchanger, accumulating workshop interchanger, work
Industrial Ethernet interchanger, data server and monitoring host computer, five radio temperature sensors are respectively the first wireless temperature
Sensor, the second radio temperature sensor, the 3rd radio temperature sensor, the 4th radio temperature sensor and the 5th wireless temperature
Sensor, 16 wireless vibration sensors are respectively the first wireless vibration sensor, the second wireless vibration sensor,
Three wireless vibration sensors, the 4th wireless vibration sensor, the 5th wireless vibration sensor, the 6th wireless vibration sensor,
Seven wireless vibration sensors, the 8th wireless vibration sensor, the 9th wireless vibration sensor, the tenth wireless vibration sensor,
11 wireless vibration sensors, the 12nd wireless vibration sensor, the 13rd wireless vibration sensor, the 14th wireless vibration pass
Sensor, the 15th wireless vibration sensor and the 16th wireless vibration sensor, four wireless data concentrators are respectively
First wireless data concentrator, the second wireless data concentrator, the 3rd wireless data concentrator and the 4th wireless data concentrator;
First radio temperature sensor is arranged under storehouse on the reductor of rubber conveyer, first wireless vibration
Sensor and the second wireless vibration sensor are separately positioned on reductor input shaft, the speed reducer output shaft of rubber conveyer under storehouse
On, second radio temperature sensor is arranged under storehouse in the drive shaft of rubber conveyer, the 3rd wireless vibration sensing
Device and the 4th wireless vibration sensor are separately positioned on the bearing of driving drum both sides of rubber conveyer under storehouse, and described first
Radio temperature sensor, the second radio temperature sensor, the first wireless vibration sensor, the second wireless vibration sensor, the 3rd
Wireless vibration sensor and the 4th wireless vibration sensor are with the first wireless data concentrator wireless connection and by detected by
The temperature parameter and vibration parameters at the place of installing send the first wireless data concentrator to;
3rd radio temperature sensor is arranged on the reductor of disintegrating machine, the 5th wireless vibration sensor and
6th wireless vibration sensor is separately positioned on the reductor input shaft of disintegrating machine, on speed reducer output shaft, and the described 7th is wireless
Vibrating sensor and the 8th wireless vibration sensor are separately positioned on the vibrator of the sieve body of vibratory sieve, vibratory sieve, and described the
Three radio temperature sensors, the 5th wireless vibration sensor, the 6th wireless vibration sensor, the 7th wireless vibration sensor and
Eight wireless vibration sensors with the second wireless data concentrator wireless connection and by the detected temperature parameter for installing place and
Vibration parameters send the second wireless data concentrator to;
The 9th wireless vibration sensor and the tenth wireless vibration sensor are separately positioned on the sieve body of desliming screen, desliming
On the vibrator of sieve, the 11st wireless vibration sensor and the 12nd wireless vibration sensor are separately positioned on sculping screen
On the vibrator for sieving body, sculping screen, the 9th wireless vibration sensor, the tenth wireless vibration sensor, the 11st wirelessly shake
Dynamic sensor and the 12nd wireless vibration sensor by detected with the 3rd wireless data concentrator wireless connection and installing
The vibration parameters at place send the 3rd wireless data concentrator to;
4th radio temperature sensor is arranged on the reductor of cleaned coal rubber conveyer, and the described 13rd wirelessly shakes
Reductor input shaft, the reductor that dynamic sensor and the 14th wireless vibration sensor are separately positioned on cleaned coal rubber conveyer are defeated
On shaft, the 5th radio temperature sensor is arranged in the drive shaft of cleaned coal rubber conveyer, and the described 15th wirelessly shakes
Dynamic sensor and the 16th wireless vibration sensor are separately positioned on the bearing of driving drum both sides of cleaned coal rubber conveyer,
4th radio temperature sensor, the 5th radio temperature sensor, the 13rd wireless vibration sensor, the 14th wireless vibration
Sensor, the 15th wireless vibration sensor and the 16th wireless vibration sensor wirelessly connect with the 4th wireless data concentrator
Connect and send the temperature parameter at the detected place of installing and vibration parameters to the 4th wireless data concentrator;
First wireless data concentrator connects with preparation house interchanger, second wireless data concentrator with it is dynamic
Sieve workshop interchanger connects, and the 3rd wireless data concentrator connects with main car wash interchanger, the four wireless datas collection
Middle device connects with accumulating workshop interchanger, preparation house's interchanger, dynamic sieve workshop interchanger, main car wash interchanger, storage
Fortune workshop interchanger is connected by coal preparation plant's industry ethernet ring network with industrial ethernet switch and passes the wireless temperature
The vibration parameters signal that the temperature parameter and the wireless vibration sensor that sensor detects detect sends data server to,
The equipment running status information that the monitoring host computer connects with data server and displaying data in real-time server is collected.
Above-mentioned coal preparation plant's key equipment lifecycle management monitoring system, it is characterised in that:Described first is wireless
Data concentrator and preparation house's interchanger are arranged in preparation house, second wireless data concentrator and dynamic sieve workshop
Interchanger is arranged in dynamic sieve workshop, and the 3rd wireless data concentrator and main car wash interchanger are arranged at main carwash
In, the 4th wireless data concentrator and accumulating workshop interchanger are arranged in accumulating workshop, the data server,
Monitoring host computer and industrial ethernet switch are arranged in Control Room or are arranged in control room.
Above-mentioned coal preparation plant's key equipment lifecycle management monitoring system, it is characterised in that:The monitoring host computer
To grind magnificent IPC-610H monitoring host computers.
Above-mentioned coal preparation plant's key equipment lifecycle management monitoring system, it is characterised in that:The data, services
Device is to grind magnificent HPC-7280 data servers.
Above-mentioned coal preparation plant's key equipment lifecycle management monitoring system, it is characterised in that:The preparation house
Interchanger, dynamic sieve workshop interchanger, main car wash interchanger, accumulating workshop interchanger and industrial ethernet switch are to grind China
EKI-7554SI interchangers.
Above-mentioned coal preparation plant's key equipment lifecycle management monitoring system, it is characterised in that:Described first is wireless
Data concentrator, the second wireless data concentrator, the 3rd wireless data concentrator and the 4th wireless data concentrator are model
It is SP608E Ethernet data concentrator.
Above-mentioned coal preparation plant's key equipment lifecycle management monitoring system, it is characterised in that:Described first is wireless
Temperature sensor, the second radio temperature sensor, the 3rd radio temperature sensor, the 4th radio temperature sensor and the 5th are wireless
Temperature sensor is the radio temperature sensor that model is KJ201C-W-PT100.
Above-mentioned coal preparation plant's key equipment lifecycle management monitoring system, it is characterised in that:Described first is wireless
It is vibrating sensor, the second wireless vibration sensor, the 3rd wireless vibration sensor, the 4th wireless vibration sensor, the 5th wireless
It is vibrating sensor, the 6th wireless vibration sensor, the 7th wireless vibration sensor, the 8th wireless vibration sensor, the 9th wireless
Vibrating sensor, the tenth wireless vibration sensor, the 11st wireless vibration sensor, the 12nd wireless vibration sensor, the tenth
Three wireless vibration sensors, the 14th wireless vibration sensor, the 15th wireless vibration sensor and the 16th wireless vibration pass
Sensor is that model is KJ201-WZ1 wireless vibration sensors.
The utility model has advantages below compared with prior art:
1st, the running state data of equipment can be collected, arranged and analyzed in real time and automatically by the utility model, hair
The potential faults of existing equipment, the lifecycle management of safety in production and equipment for coal preparation plant provide scientific basis.
2nd, the utility model can detect under preparation house storehouse the temperature of reductor and drive shaft on rubber conveyer in real time
With the vibrating of the temperature of reductor on vibration, dynamic sieve workshop disintegrating machine and vibration and Vibration Screen body and vibrator, main carwash
Between desliming screen and sculping screen sieve body and the vibration of vibrator and accumulating workshop cleaned coal rubber conveyer on reductor and driving
The running state parameter such as the temperature of axle and vibration.
3rd, the utility model sets four wireless data concentrators, and they can each be filled with centralized collection on workshop appliance
If the wireless senser operating temperature and (or) vibration parameters of the equipment that are sent.
4th, the utility model data server can gather and store each monitoring unit by wireless senser, without line number
The temperature and vibration signal of the monitored equipment transmitted according to concentrator, Ethernet switch and Ethernet.
5th, the data that the utility model monitoring host computer is collected by reading data server, can be supervised with real-time display
The running status of measurement equipment, it can also be required to analyze and provide the strong of every equipment according to the lifecycle management of each equipment
Health state and maintaining scheme etc..
In summary, rubber conveyer under storehouse of the key equipment that the utility model is directed to including preparation house, sieve car is moved
Between disintegrating machine and vibratory sieve, the desliming screen and sculping screen of main car wash, and accumulating workshop cleaned coal rubber conveyer are monitored
Signal includes the temperature of reductor and drive shaft and vibration on rubber conveyer, on disintegrating machine the temperature of reductor and vibration and
Vibratory sieve (including desliming screen and sculping screen) sieves the vibration of body and vibrator, because equipment rotates and vibrates, therefore temperature and shakes
Wireless senser is selected in the collection of dynamic signal, and each workshop is provided with wireless data concentrator and Ethernet switch, central station of floating dock
Provided with data server, monitoring host computer and Ethernet switch, Ethernet switch access coal preparation plant EPA looped network, prison
The running status of information real-time display equipment collected by host computer data server is controlled, while can also be according to each equipment
Lifecycle management requirement analyzed and provide health status and maintaining scheme of every equipment etc., discovering device
Potential faults, the lifecycle management of safety in production and equipment for coal preparation plant provides scientific basis.
Below by drawings and examples, the utility model is described in further detail.
Brief description of the drawings
Fig. 1 is systematic schematic diagram of the present utility model.
Description of reference numerals:
The radio temperature sensors of 1-1-first;The radio temperature sensors of 1-2-second;
The radio temperature sensors of 1-3-the 3rd;The radio temperature sensors of 1-4-the 4th;
The radio temperature sensors of 1-5-the 5th;The wireless vibration sensors of 2-1-first;
The wireless vibration sensors of 2-2-second;The wireless vibration sensors of 2-3-the 3rd;
The wireless vibration sensors of 2-4-the 4th;The wireless vibration sensors of 2-5-the 5th;
The wireless vibration sensors of 2-6-the 6th;The wireless vibration sensors of 2-7-the 7th;
The wireless vibration sensors of 2-8-the 8th;The wireless vibration sensors of 2-9-the 9th;
The wireless vibration sensors of 2-10-the tenth;The wireless vibration sensors of 2-11-the 11st;
The wireless vibration sensors of 2-12-the 12nd;The wireless vibration sensors of 2-13-the 13rd;
The wireless vibration sensors of 2-14-the 14th;The wireless vibration sensors of 2-15-the 15th;
The wireless vibration sensors of 2-16-the 16th;The wireless data concentrators of 3-1-first;
The wireless data concentrators of 3-2-second;The wireless data concentrators of 3-3-the 3rd;
The wireless data concentrators of 3-4-the 4th;4-preparation house interchanger;5-move sieve workshop interchanger;
6-main car wash interchanger;7-accumulating workshop interchanger;8-industrial ethernet switch;
9-data server;10-monitoring host computer;Rubber conveyer under 11-storehouse;
12-disintegrating machine;13-vibratory sieve;14-desliming screen;
15-sculping screen;16-cleaned coal rubber conveyer.
Embodiment
As shown in figure 1, the utility model include five radio temperature sensors, 16 wireless vibration sensors, four
Wireless data concentrator, preparation house's interchanger 4, dynamic sieve workshop interchanger 5, main car wash interchanger 6, accumulating workshop interchanger
7th, industrial ethernet switch 8, data server 9 and monitoring host computer 10, five radio temperature sensors are respectively first
Radio temperature sensor 1-1, the second radio temperature sensor 1-2, the 3rd radio temperature sensor 1-3, the 4th wireless temperature pass
Sensor 1-4 and the 5th radio temperature sensor 1-5,16 wireless vibration sensors are respectively the first wireless vibration sensing
Device 2-1, the second wireless vibration sensor 2-2, the 3rd wireless vibration sensor 2-3, the 4th wireless vibration sensor 2-4, the 5th
Wireless vibration sensor 2-5, the 6th wireless vibration sensor 2-6, the 7th wireless vibration sensor 2-7, the 8th wireless vibration pass
Sensor 2-8, the 9th wireless vibration sensor 2-9, the tenth wireless vibration sensor 2-10, the 11st wireless vibration sensor 2-
11st, the 12nd wireless vibration sensor 2-12, the 13rd wireless vibration sensor 2-13, the 14th wireless vibration sensor 2-
14th, the 15th wireless vibration sensor 2-15 and the 16th wireless vibration sensor 2-16, four wireless data concentrators
Respectively the first wireless data concentrator 3-1, the second wireless data concentrator 3-2, the 3rd wireless data concentrator 3-3 and the 4th
Wireless data concentrator 3-4;
The first radio temperature sensor 1-1 is arranged under storehouse on the reductor of rubber conveyer 11, first nothing
Linearly coupled sensor 2-1 and the second wireless vibration sensor 2-2 is separately positioned on the reductor input of rubber conveyer 11 under storehouse
On axle, speed reducer output shaft, the second radio temperature sensor 1-2 is arranged under storehouse in the drive shaft of rubber conveyer 11,
The 3rd wireless vibration sensor 2-3 and the 4th wireless vibration sensor 2-4 are separately positioned on rubber conveyer 11 under storehouse
It is the first radio temperature sensor 1-1, the second radio temperature sensor 1-2, first wireless on the bearing of driving drum both sides
Vibrating sensor 2-1, the second wireless vibration sensor 2-2, the 3rd wireless vibration sensor 2-3 and the 4th wireless vibration sensor
2-4 is passed with the first wireless data concentrator 3-1 wireless connections and by the detected temperature parameter for installing place and vibration parameters
Give the first wireless data concentrator 3-1;
The 3rd radio temperature sensor 1-3 is arranged on the reductor of disintegrating machine 12, and the 5th wireless vibration passes
Sensor 2-5 and the 6th wireless vibration sensor 2-6 is separately positioned on reductor input shaft, the speed reducer output shaft of disintegrating machine 12
On, the 7th wireless vibration sensor 2-7 and the 8th wireless vibration sensor 2-8 be separately positioned on vibratory sieve 13 sieve body,
On the vibrator of vibratory sieve 13, the 3rd radio temperature sensor 1-3, the 5th wireless vibration sensor 2-5, the 6th wirelessly shake
Dynamic sensor 2-6, the 7th wireless vibration sensor 2-7 and the 8th wireless vibration sensor 2-8 concentrate with the second wireless data
Device 3-2 wireless connections and send the temperature parameter at the detected place of installing and vibration parameters to second wireless data concentrator 3-
2;
The 9th wireless vibration sensor 2-9 and the tenth wireless vibration sensor 2-10 are separately positioned on desliming screen 14
On the vibrator for sieving body, desliming screen 14, the 11st wireless vibration sensor 2-11 and the 12nd wireless vibration sensor 2-
12 are separately positioned on the vibrator of the sieve body of sculping screen 15, sculping screen 15, the 9th wireless vibration sensor 2-9, the tenth
Wireless vibration sensor 2-10, the 11st wireless vibration sensor 2-11 and the 12nd wireless vibration sensor 2-12 are with the 3rd
Wireless data concentrator 3-3 wireless connections and send the vibration parameters at the detected place of installing to the 3rd wireless data concentrator
3-3;
The 4th radio temperature sensor 1-4 is arranged on the reductor of cleaned coal rubber conveyer 16, and the described 13rd
Wireless vibration sensor 2-13 and the 14th wireless vibration sensor 2-14 is separately positioned on the deceleration of cleaned coal rubber conveyer 16
On machine input shaft, speed reducer output shaft, the 5th radio temperature sensor 1-5 is arranged on the driving of cleaned coal rubber conveyer 16
On axle, the 15th wireless vibration sensor 2-15 and the 16th wireless vibration sensor 2-16 are separately positioned on cleaned coal adhesive tape
On the bearing of the driving drum both sides of conveyer 16, the 4th radio temperature sensor 1-4, the 5th radio temperature sensor 1-
5th, the 13rd wireless vibration sensor 2-13, the 14th wireless vibration sensor 2-14, the 15th wireless vibration sensor 2-15
Place is installed with the 16th wireless vibration sensor 2-16 with the 4th wireless data concentrator 3-4 wireless connections and by detected
Temperature parameter and vibration parameters send the 4th wireless data concentrator 3-4 to;
The first wireless data concentrator 3-1 connects with preparation house interchanger 4, second wireless data concentrator
3-2 connects with dynamic sieve workshop interchanger 5, and the 3rd wireless data concentrator 3-3 connects with main car wash interchanger 6, described
Four wireless data concentrator 3-4 connect with accumulating workshop interchanger 7, preparation house's interchanger 4, dynamic sieve workshop interchanger 5,
Main car wash interchanger 6, accumulating workshop interchanger 7 and industrial ethernet switch 8 are connected by coal preparation plant's industry ethernet ring network
The vibration parameters that the temperature parameter and the wireless vibration sensor for connecing and detecting the radio temperature sensor detect
Signal sends data server 9 to, and the monitoring host computer 10 connects with data server 9 and the institute of displaying data in real-time server 9
The equipment running status information collected.
In the present embodiment, the first wireless data concentrator 3-1 and preparation house's interchanger 4 are arranged at preparation house
Interior, the second wireless data concentrator 3-2 and dynamic sieve workshop interchanger 5 are arranged in dynamic sieve workshop, and the described 3rd is wireless
Data concentrator 3-3 and main car wash interchanger 6 are arranged in main car wash, the 4th wireless data concentrator 3-4 and
Accumulating workshop interchanger 7 is arranged in accumulating workshop, and the data server 9, monitoring host computer 10 and EPA exchange
Machine 8 is arranged in Control Room or is arranged in control room.
In the present embodiment, the monitoring host computer 10 is to grind magnificent IPC-610H monitoring host computers.
In the present embodiment, the data server 9 is to grind magnificent HPC-7280 data servers.
In the present embodiment, preparation house's interchanger 4, dynamic sieve workshop interchanger 5, main car wash interchanger 6, carrier vehicle
Between interchanger 7 and industrial ethernet switch 8 be to grind magnificent EKI-7554SI interchangers.
In the present embodiment, the first wireless data concentrator 3-1, the second wireless data concentrator 3-2, the 3rd are without line number
It is the Ethernet data concentrator that model is SP608E according to concentrator 3-3 and the 4th wireless data concentrator 3-4.
In the present embodiment, the first radio temperature sensor 1-1, the second radio temperature sensor 1-2, the 3rd wireless temperature
It is that model is KJ201C-W- to spend sensor 1-3, the 4th radio temperature sensor 1-4 and the 5th radio temperature sensor 1-5
PT100 radio temperature sensor.
In the present embodiment, the first wireless vibration sensor 2-1, the second wireless vibration sensor 2-2, the 3rd wirelessly shake
Dynamic sensor 2-3, the 4th wireless vibration sensor 2-4, the 5th wireless vibration sensor 2-5, the 6th wireless vibration sensor 2-
6th, the 7th wireless vibration sensor 2-7, the 8th wireless vibration sensor 2-8, the 9th wireless vibration sensor 2-9, the tenth wireless
Vibrating sensor 2-10, the 11st wireless vibration sensor 2-11, the 12nd wireless vibration sensor 2-12, the 13rd wirelessly shake
Dynamic sensor 2-13, the 14th wireless vibration sensor 2-14, the 15th wireless vibration sensor 2-15 and the 16th wirelessly shake
Dynamic sensor 2-16 is that model is KJ201-WZ1 wireless vibration sensors.
Operation principle of the present utility model is:First radio temperature sensor 1-1, the second radio temperature sensor 1-2,
One wireless vibration sensor 2-1, the second wireless vibration sensor 2-2, the 3rd wireless vibration sensor 2-3 and the 4th wireless vibration
Sensor 2-4 wirelessly sends the temperature parameter at the place of installing and vibration parameters to the first wireless data collection of preparation house
Middle device 3-1, the 3rd radio temperature sensor 1-3, the 5th wireless vibration sensor 2-5, the 6th wireless vibration sensor 2-6,
Seven wireless vibration sensor 2-7 and the 8th wireless vibration sensor 2-8 will wirelessly install temperature parameter and the vibration at place
Parameter sends the second wireless data concentrator 3-2 in dynamic sieve workshop, the 9th wireless vibration sensor 2-9, the tenth wireless vibration to
Sensor 2-10, the 11st wireless vibration sensor 2-11 and the 12nd wireless vibration sensor 2-12 will wirelessly be installed
The vibration parameters at place send the 3rd wireless data concentrator 3-3 of main car wash, the 4th radio temperature sensor 1-4, the 5th to
Radio temperature sensor 1-5, the 13rd wireless vibration sensor 2-13, the 14th wireless vibration sensor 2-14, the 15th nothing
Linearly coupled sensor 2-15 and the 16th wireless vibration sensor 2-16 with the 4th wireless data concentrator 3-4 wirelessly
The temperature parameter at the place of installing and vibration parameters are sent to the 4th wireless data concentrator 3-4 in accumulating workshop.
Wireless data concentrator is used to collect the temperature that the wireless senser installed on the tested measurement equipment in each workshop is gathered
Degree and (or) vibration parameters signal, and these signals are sent to by Ethernet switch, coal preparation plant's EPA looped network
Data server 9, EPA looped network is laid with the inside of coal preparation plant, five ether connected on EPA looped network
Network switch, for the monitoring unit (containing wireless data concentrator and corresponding wireless senser) with four workshops and monitoring
Data communication between the data server 9 and monitoring host computer 10 of (or scheduling) room.
Data server 9 and monitoring host computer 10 are configured with monitoring (or scheduling) room, for gathering and storing four monitorings
The temperature parameter and vibration parameters for the monitored equipment that unit is transmitted, monitoring host computer 10 utilize data, services for real-time display
The running state information for the equipment that device 9 is collected, it is additionally operable to be divided according to the lifecycle management requirement of each equipment
Analyse and provide health status and maintaining scheme of every equipment etc..
It is described above, only it is preferred embodiment of the present utility model, not the utility model is imposed any restrictions, every
Any simple modification, change and the equivalent structure transformation made according to the utility model technical spirit to above example, still
Belong in the protection domain of technical solutions of the utility model.
Claims (8)
- A kind of 1. coal preparation plant's key equipment lifecycle management monitoring system, it is characterised in that:Including five wireless temperatures Sensor, 16 wireless vibration sensors, four wireless data concentrators, preparation house's interchanger (4), dynamic sieve workshop exchange Machine (5), main car wash interchanger (6), accumulating workshop interchanger (7), industrial ethernet switch (8), data server (9) and Monitoring host computer (10), five radio temperature sensors are respectively the first radio temperature sensor (1-1), the second wireless temperature Sensor (1-2), the 3rd radio temperature sensor (1-3), the 4th radio temperature sensor (1-4) and the 5th wireless temperature sensing Device (1-5), 16 wireless vibration sensors are respectively the first wireless vibration sensor (2-1), the second wireless vibration biography Sensor (2-2), the 3rd wireless vibration sensor (2-3), the 4th wireless vibration sensor (2-4), the 5th wireless vibration sensor (2-5), the 6th wireless vibration sensor (2-6), the 7th wireless vibration sensor (2-7), the 8th wireless vibration sensor (2- 8), the 9th wireless vibration sensor (2-9), the tenth wireless vibration sensor (2-10), the 11st wireless vibration sensor (2- 11), the 12nd wireless vibration sensor (2-12), the 13rd wireless vibration sensor (2-13), the 14th wireless vibration sensing Device (2-14), the 15th wireless vibration sensor (2-15) and the 16th wireless vibration sensor (2-16), described four wireless Data concentrator is respectively the first wireless data concentrator (3-1), the second wireless data concentrator (3-2), the 3rd wireless data Concentrator (3-3) and the 4th wireless data concentrator (3-4);First radio temperature sensor (1-1) is arranged on the reductor of rubber conveyer under storehouse (11), first nothing Linearly coupled sensor (2-1) and the second wireless vibration sensor (2-2) are separately positioned on the deceleration of rubber conveyer under storehouse (11) On machine input shaft, speed reducer output shaft, second radio temperature sensor (1-2) is arranged on rubber conveyer under storehouse (11) In drive shaft, the 3rd wireless vibration sensor (2-3) and the 4th wireless vibration sensor (2-4) are separately positioned on glue under storehouse On the bearing of driving drum both sides with conveyer (11), first radio temperature sensor (1-1), the second wireless temperature pass Sensor (1-2), the first wireless vibration sensor (2-1), the second wireless vibration sensor (2-2), the 3rd wireless vibration sensor (2-3) and the 4th wireless vibration sensor (2-4) are with the first wireless data concentrator (3-1) wireless connection and by detected by The temperature parameter and vibration parameters at the place of installing send the first wireless data concentrator (3-1) to;3rd radio temperature sensor (1-3) is arranged on the reductor of disintegrating machine (12), and the 5th wireless vibration passes Reductor input shaft, the reductor that sensor (2-5) and the 6th wireless vibration sensor (2-6) are separately positioned on disintegrating machine (12) are defeated On shaft, the 7th wireless vibration sensor (2-7) and the 8th wireless vibration sensor (2-8) are separately positioned on vibratory sieve (13) on sieve body, the vibrator of vibratory sieve (13), the 3rd radio temperature sensor (1-3), the 5th wireless vibration sensing Device (2-5), the 6th wireless vibration sensor (2-6), the 7th wireless vibration sensor (2-7) and the 8th wireless vibration sensor (2-8) joins with the second wireless data concentrator (3-2) wireless connection and by the detected temperature parameter for installing place and vibration Number sends the second wireless data concentrator (3-2) to;The 9th wireless vibration sensor (2-9) and the tenth wireless vibration sensor (2-10) are separately positioned on desliming screen (14) Sieve body, desliming screen (14) vibrator on, the 11st wireless vibration sensor (2-11) and the 12nd wireless vibration pass Sensor (2-12) is separately positioned on the vibrator of the sieve body of sculping screen (15), sculping screen (15), and the 9th wireless vibration passes Sensor (2-9), the tenth wireless vibration sensor (2-10), the 11st wireless vibration sensor (2-11) and the 12nd wireless vibration Sensor (2-12) passes with the 3rd wireless data concentrator (3-3) wireless connection and by the detected vibration parameters for installing place Give the 3rd wireless data concentrator (3-3);4th radio temperature sensor (1-4) is arranged on the reductor of cleaned coal rubber conveyer (16), and the described 13rd Wireless vibration sensor (2-13) and the 14th wireless vibration sensor (2-14) are separately positioned on cleaned coal rubber conveyer (16) Reductor input shaft, on speed reducer output shaft, the 5th radio temperature sensor (1-5) is arranged on cleaned coal rubber conveyer (16) in drive shaft, the 15th wireless vibration sensor (2-15) and the 16th wireless vibration sensor (2-16) are respectively It is arranged on the bearing of the driving drum both sides of cleaned coal rubber conveyer (16), the 4th radio temperature sensor (1-4), Five radio temperature sensors (1-5), the 13rd wireless vibration sensor (2-13), the 14th wireless vibration sensor (2-14), 15th wireless vibration sensor (2-15) and the 16th wireless vibration sensor (2-16) with the 4th wireless data concentrator (3-4) wireless connection and send the temperature parameter at the detected place of installing and vibration parameters to the 4th wireless data concentrator (3-4);First wireless data concentrator (3-1) connects with preparation house's interchanger (4), second wireless data concentrator (3-2) connects with dynamic sieve workshop interchanger (5), the 3rd wireless data concentrator (3-3) and main car wash interchanger (6) phase Connect, four wireless data concentrator (3-4) connects with accumulating workshop interchanger (7), preparation house's interchanger (4), moves Sieve workshop interchanger (5), main car wash interchanger (6), accumulating workshop interchanger (7) and industrial ethernet switch (8) pass through The temperature parameter and the wireless vibration that coal preparation plant's industry ethernet ring network is connected and detects the radio temperature sensor The vibration parameters signal that sensor detects sends data server (9), the monitoring host computer (10) and data server (9) to Connect and equipment running status information that displaying data in real-time server (9) is collected.
- 2. according to coal preparation plant's key equipment lifecycle management monitoring system described in claim 1, it is characterised in that:Institute State the first wireless data concentrator (3-1) and preparation house's interchanger (4) is arranged in preparation house, described second without line number It is arranged at according to concentrator (3-2) and dynamic sieve workshop interchanger (5) in dynamic sieve workshop, the 3rd wireless data concentrator (3- 3) it is arranged at main car wash interchanger (6) in main car wash, the 4th wireless data concentrator (3-4) and accumulating workshop Interchanger (7) is arranged in accumulating workshop, the data server (9), monitoring host computer (10) and industrial ethernet switch (8) it is arranged in Control Room or is arranged in control room.
- 3. according to coal preparation plant's key equipment lifecycle management monitoring system described in claim 1 or 2, its feature exists In:The monitoring host computer (10) is to grind magnificent IPC-610H monitoring host computers.
- 4. according to coal preparation plant's key equipment lifecycle management monitoring system described in claim 1 or 2, its feature exists In:The data server (9) is to grind magnificent HPC-7280 data servers.
- 5. according to coal preparation plant's key equipment lifecycle management monitoring system described in claim 1 or 2, its feature exists In:Preparation house's interchanger (4), dynamic sieve workshop interchanger (5), main car wash interchanger (6), accumulating workshop interchanger (7) and industrial ethernet switch (8) is to grind magnificent EKI-7554SI interchangers.
- 6. according to coal preparation plant's key equipment lifecycle management monitoring system described in claim 1 or 2, its feature exists In:First wireless data concentrator (3-1), the second wireless data concentrator (3-2), the 3rd wireless data concentrator (3- 3) and the 4th wireless data concentrator (3-4) is the Ethernet data concentrator that model is SP608E.
- 7. according to coal preparation plant's key equipment lifecycle management monitoring system described in claim 1 or 2, its feature exists In:First radio temperature sensor (1-1), the second radio temperature sensor (1-2), the 3rd radio temperature sensor (1- 3), the 4th radio temperature sensor (1-4) and the 5th radio temperature sensor (1-5) are that model is KJ201C-W-PT100 Radio temperature sensor.
- 8. according to coal preparation plant's key equipment lifecycle management monitoring system described in claim 1 or 2, its feature exists In:The first wireless vibration sensor (2-1), the second wireless vibration sensor (2-2), the 3rd wireless vibration sensor (2- 3), the 4th wireless vibration sensor (2-4), the 5th wireless vibration sensor (2-5), the 6th wireless vibration sensor (2-6), Seven wireless vibration sensors (2-7), the 8th wireless vibration sensor (2-8), the 9th wireless vibration sensor (2-9), the tenth nothing Linearly coupled sensor (2-10), the 11st wireless vibration sensor (2-11), the 12nd wireless vibration sensor (2-12), the tenth Three wireless vibration sensors (2-13), the 14th wireless vibration sensor (2-14), the 15th wireless vibration sensor (2-15) It is that model is KJ201-WZ1 wireless vibration sensors with the 16th wireless vibration sensor (2-16).
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108534841A (en) * | 2018-07-04 | 2018-09-14 | 北京裕成泰科技有限公司 | A kind of vibration of distributed networked and temperature data collecting system |
CN109284792A (en) * | 2018-01-26 | 2019-01-29 | 上海云统信息科技有限公司 | A kind of method of crusher manufacture and the Life cycle control used |
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2017
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109284792A (en) * | 2018-01-26 | 2019-01-29 | 上海云统信息科技有限公司 | A kind of method of crusher manufacture and the Life cycle control used |
CN109284792B (en) * | 2018-01-26 | 2021-09-07 | 上海云统信息科技有限公司 | Method for controlling whole life cycle of crusher during manufacturing and using |
CN108534841A (en) * | 2018-07-04 | 2018-09-14 | 北京裕成泰科技有限公司 | A kind of vibration of distributed networked and temperature data collecting system |
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