CN201616026U - Monitoring and maintaining system for vibrating screen - Google Patents
Monitoring and maintaining system for vibrating screen Download PDFInfo
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- CN201616026U CN201616026U CN2010201305184U CN201020130518U CN201616026U CN 201616026 U CN201616026 U CN 201616026U CN 2010201305184 U CN2010201305184 U CN 2010201305184U CN 201020130518 U CN201020130518 U CN 201020130518U CN 201616026 U CN201616026 U CN 201616026U
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Abstract
The utility model discloses a monitoring and maintaining system for a vibrating screen, which comprises a signal detection unit, a control unit and an analysis display module, wherein the control unit can be used for analyzing faults according to a signal detected by the signal detection unit and displaying the analysis result and corresponding fault solution synchronously; and an analysis display module for data acquisition and fixation beside the machine comprises an alarm unit controlled by the control unit; the signal detection unit comprises a vibration sensor, a current sensor, a revolution transmitter and a temperature-rise sensor; the control unit comprises a signal conditioning board, a data acquisition board and a main controller which are connected in sequence; and the main controller comprises a microprocessor, and a display module A, an expansion storage module A and an data input-output interface A that are connected with the microprocessor. The utility model has the advantages of simple and reasonable structure, simple and convenient use and operation and capability of carrying out real-time on-line detection and synchronous fault analysis, processing and displaying on the running condition of the vibration equipment, and effectively solving the problems of entire journey real-time monitoring and maintenance of the vibration screen.
Description
Technical field
The utility model relates to a kind of monitor controller, especially relates to a kind of vibratory screening apparatus monitoring and maintenance system.
Background technology
Along with the new century rapid development of economy, the development of all kinds of new high-tech industries is like a raging fire, and science and technology development is maked rapid progress, and the breakthrough qualitative leap is innovated and obtained to also many all the depending on science and technology of numerous conventional industries benefits.But, present vibration utilizes industry development but relatively slowly, though the most enterprises in the vibration industry still relatively pay attention to the science and technology research and development, product is weeded out the old and bring forth the new or has been lacked and lacked, and R﹠D direction all is to launch around themes such as the Design of Mechanical Structure of vibratory equipment, mechanical action principle, machining accuracies mostly, but all ignored can with the development and the exploitation of the electronic technology product of vibratory equipment coupling.
Though for most users, the vibratory screening apparatus substantial equipment that is nothing, the failure-frequency of vibratory screening apparatus but is higher than general traditional power machinery product, and reason is that vibratory equipment itself is exactly a kind of a kind of product that flutter failure power is carried out scientific utilization.For traditional mechanical, it is exactly the sign that fault takes place that equipment produces vibration, and vibratory equipment is finished a kind of product of required work purpose of people and requirement exactly by vibration.Though the vibration industry is all in the damage resistance optimized Structure Design of being devoted to vibratory equipment self and research, take place but the fault of vibratory equipment is still frequent, and vibratory screening apparatus is arranged in the throat of user's production technology often, in case vibratory screening apparatus breaks down, will cause the whole production system linked parking, bring great production loss to the user.With regard to mine, coal, smelter, as so unexpected parking repaired direct ten tens thousand of at least, hundreds thousand of even millions of units at most of productivity effect loss one day.
And want to avoid this type of phenomenon to take place; the user has only the operation conditions of grasping vibratory screening apparatus at any time; in time scent a hidden danger and carry out maintenance arrangement in advance, carry out material storage, coordinate best stop time, avoid the generation and the large tracts of land linked parking of vibratory screening apparatus catastrophic failure.But at present, the user can't effectively grasp every operational factor of vibratory screening apparatus, and because vibration utilization is learned also is the individual relatively subject of specialty, only by the use of the workman that looks out for the car to vibratory screening apparatus, safeguard that technical ability and sense organ judge the running status of assessing vibratory screening apparatus, or several simple operation data that record by artificial timing, wanting to reach to the control of vibratory screening apparatus catastrophic failure ground effectively, is far from being enough.
The utility model content
Technical problem to be solved in the utility model is at above-mentioned deficiency of the prior art, a kind of vibratory screening apparatus monitoring and maintenance system is provided, it is simple and reasonable, be convenient to equipped and use easy and simple to handle, can carry out the real-time online detection and carry out fault analysis, processing and demonstration synchronously the vibratory equipment operation conditions, can effectively solve the omnidistance monitoring and the maintenance issues in real time of vibratory screening apparatus.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of vibratory screening apparatus monitoring and maintenance system, it is characterized in that: comprise the other fixedly brief analysis display module of data acquisition and machine, the other fixedly brief analysis display module of described data acquisition and machine is by detecting signal unit, carry out the control module of fault analysis and synchronous display analysis result and corresponding failure solution and be made up of the alarm unit that control module is controlled according to detecting signal unit institute detection signal;
Described detecting signal unit comprises the vibration transducer that in real time the shaker vibration state detected, the current sensor that in real time supply current of the drive motor that drives described vibratory screening apparatus action is detected, the speed probe that in real time the motor output shaft rotating speed of drive motor is detected, and in real time to joining with drive motor and driving the temperature rise sensor that the temperature rise of the vibrator of shaker vibration detects;
Described control module carries out analyzing and processing and the primary controller that shows is in real time formed by the signal regulating panel that joins successively, data acquisition board and to institute's testing result, described primary controller comprises microprocessor one and the data disaply moudle one, extension storage module one and the data input/output interface one that join with microprocessor one respectively, microprocessor one unit taking alarm; Described vibration transducer, current sensor, speed probe and temperature rise sensor all connect institute's detection signal are separately amplified and the signal regulating panel of Filtering Processing.
Comprise that also hand-held is patrolled and examined and data transmission module and remote centralized control module, patrol and examine by hand-held between other fixedly brief analysis display module of described data acquisition and machine and the remote centralized control module and data transmission module carries out data transmission;
Described hand-held is patrolled and examined and data transmission module comprises microprocessor two and the data disaply moudle two, extension storage module two and the data input/output interface two that join with microprocessor two respectively;
Described remote centralized control module is to carry out the main control computer of comprehensive analysis processing and synchronous display analysis result and corresponding failure solution from the data that hand-held is patrolled and examined and data transmission module imported into.
Described microprocessor one and microprocessor two are embedded microprocessor and described embedded microprocessor is the ARM microprocessor.
Described microprocessor two is the LM3S1138 micro controller.
The quantity of described vibration transducer is that two and the two are installed in respectively on the side plate of described vibratory screening apparatus both sides.
The quantity of described drive motor and speed probe is two, and two speed probes are installed in respectively on the motor output shaft shaft coupling flange of two drive motor; The quantity of described vibrator is two and joins with two drive motor respectively that the quantity of described temperature rise sensor is two and is installed in respectively on the vibrator base of two vibrators.
Described speed probe is the Hall element of being made up of Hall element and permanent magnets, and described permanent magnets is fixed on the shaft coupling flange of described motor output shaft, and described Hall element is fixed on the electric machine support of drive motor and is relative with described permanent magnets.
The quantity of described current sensor be three and respectively clamp on three power lines that drive motor is powered.
Described main control computer connects printer.
Described data acquisition board is the USB2010 data collecting card.
The utility model compared with prior art has the following advantages, 1, not only simple and compact for structure, reasonable, comprise that fixedly brief analysis display module, hand-held are patrolled and examined and data transmission module and 3 modules of remote centralized control module on data acquisition and machine side, patrol and examine by hand-held between other fixedly brief analysis display module of its data acquisition and machine and the remote centralized control module and data transmission module carries out data transmission, 3 modules all can work independently and can be equipped with other equipment respectively, can realize Based Intelligent Control fully and use easy and simple to handle; 2, the other fixedly brief analysis display module of data acquisition and machine has and independently controls cabinet, and volume is little, in light weight and be convenient to be equipped with; 3, use easy and simple to handle and intelligent and highly specialized, visual strong with intuitive, multiple functional, during actual the use, permanent equipped various kinds of sensors on detected vibratory equipment, the sensor that the other fixedly brief analysis display module of data acquisition and machine passes through to be assembled is respectively in real time to the shape of shaking on the vibratory equipment operation conditions involving vibrations equipment, amplitude, yaw, electric current, temperature rise, every physical signalling such as rotating speed detects, signal with all detections transfers to primary controller after signal regulating panel and data acquisition board simultaneously, microprocessor one in the primary controller and real-time detected actual signal is carried out analyzing and processing with the extension storage module that microprocessor one joins, and after comparing analysis with the warning alarm parameters that is provided with in advance, the corresponding alarm that carries out; By the data disaply moudle that joins with microprocessor one the real-time result who detects being carried out whole process simultaneously shows; Hand-held is patrolled and examined and data transmission module then can be realized data acquisition and the other fixedly brief analysis data sync that display module is stored of machine are transferred to the remote centralized control module; By the remote centralized control module whole detection result is carried out analysis-by-synthesis, be implemented in the comprehensively monitoring of master-control room to all vibratory equipments, and provide the writtenization report of the data of surveying by the printer that joins with main control computer, realized that controlledization to the data document reads, graphic presentation and analytic function; In addition, microprocessor one can become frequency and displacement numerical value by the inter-process reduction of operation with the acceleration electric quantity signal of detected shaker vibration waveform; 4, applied widely, can be applicable in the detection and maintenance of other plant equipment.To sum up, the utility model and existingly main finish maintenance to vibratory equipment by artificial sense and experience, inspection is compared, its degree of accuracy, intuitive, promptness and controllability be science more all, more advanced, not only can be to the shape of shaking, amplitude, yaw, electric current, temperature rise, every operational factor such as rotating speed is monitored, and realized that the examination criteria precision can adjust with user's request, can set and preset alarm and prompt, fault analysis can be provided, every functions such as fault solution prompting, the user can be carried out whenever and wherever possible the operation conditions of vibratory equipment, real time on-line monitoring regularly or aperiodically, find fault as early as possible and carry out scheduling of production in advance, thereby production loss is dropped to minimum; And can reduce user's hand labor cost and labour intensity greatly, and artificial maintenance information distortion situation, so this product has great market efficiency and social benefit added value.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Description of drawings
Fig. 1 is the installation site synoptic diagram of the utility model detecting signal unit.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is a circuit block diagram of the present utility model.
Fig. 4 is a schematic block circuit diagram of the present utility model.
Description of reference numerals:
The 1-vibration transducer; The 2-current sensor; The 3-speed probe;
4-temperature rise sensor; The 5-signal regulating panel; The 6-data acquisition board;
The 7-primary controller; The 8-detecting signal unit; The 9-control module;
The 10-alarm unit; The 11-side plate; The 12-drive motor;
The 13-vibrator; The 14-printer; 15-secondary shock-absorbing spring;
The 16-collet; The 17-bracing frame; 18-damping spring one;
The 19-crossbeam; 20-vibrator base; The 21-sieve plate;
The 22-transmission shaft; The 23-outer casing; The 24-electric machine support;
25-feed end spring supports; 26-discharge end spring supports.27-damping spring two;
28-microprocessor one; 29-data disaply moudle one; 30-Keyboard Control module;
31-extension storage module one; 32-data input/output interface 33-power module;
One;
The other 35-hand-held of 34-data acquisition and machine is patrolled and examined and data 36-remote centralized control mould
Fixing brief analysis display module; Transport module; Piece;
37-microprocessor two; 38-data disaply moudle two; 39-extension storage module two;
The input and output of 40-data connect the 41-main control computer.
Mouth two;
Embodiment
As Fig. 1, Fig. 2, Fig. 3 and shown in Figure 4, the utility model comprises that data acquisition and machine other fixedly brief analysis display module 34, hand-held patrol and examine and data transmission module 35 and remote centralized control module 36, fixedly patrols and examines by hand-held between brief analysis display module 34 and the remote centralized control module 36 by described data acquisition and the machine and data transmission module 35 carries out data transmission.In the actual use, data acquisition and machine side fixedly brief analysis display module 34 are real-time to every physical signallings such as the shape of shaking on the vibratory equipment operation conditions involving vibrations equipment, amplitude, yaw, electric current, temperature rise, rotating speed are detected, simultaneously the signal of all detections is carried out analyzing and processing and show synchronously other the carrying out of each equipment machine, after comparing analysis with the warning alarm parameters that is provided with in advance simultaneously, the corresponding alarm that carries out.Hand-held is patrolled and examined and data transmission module 35 then can be realized data acquisition and other fixedly brief analysis display module 34 data sync of storing of machine are transferred to remote centralized control module 36,36 couples of whole detection results carry out analysis-by-synthesis by the remote centralized control module, are implemented in the comprehensively monitoring of master-control room to all vibratory equipments.
The other fixedly brief analysis display module 34 of described data acquisition and machine is by detecting signal unit 8, carry out the control module 9 of fault analysis and synchronous display analysis result and corresponding failure solution and be made up of the alarm unit 10 that control module 9 is controlled according to 8 detection signals of detecting signal unit.Described detecting signal unit 8 comprises the vibration transducer 1 that in real time the shaker vibration state detected, the current sensor 2 that in real time supply current of the drive motor 12 that drives described vibratory screening apparatus action is detected, the speed probe 3 that in real time the motor output shaft rotating speed of drive motor 12 is detected, and in real time to joining with drive motor 12 and driving the temperature rise sensor 4 that the temperature rise of the vibrator 13 of shaker vibration detects.Described control module 9 carries out analyzing and processing and the primary controller 7 that shows is in real time formed by the signal regulating panel 5 that joins successively, data acquisition board 6 and to institute's testing result, described primary controller 7 comprises microprocessor 1 and the data disaply moudle 1, extension storage module 1 and the data input/output interface 1 that join with microprocessor 1 respectively, microprocessor one 28 unit 10 taking alarm; Described vibration transducer 1, current sensor 2, speed probe 3 and temperature rise sensor 4 all connect institute's detection signal are separately amplified and the signal regulating panel 5 of Filtering Processing.In addition, described microprocessor 1 is that embedded microprocessor and described embedded microprocessor are the ARM microprocessor, and described data input/output interface 1 is the USB2.0 interface.
Described hand-held is patrolled and examined and data transmission module 35 comprises microprocessor 2 37 and the data disaply moudle 2 38, extension storage module 2 39 and the data input/output interface 2 40 that join with microprocessor 2 37 respectively.Described remote centralized control module 36 is for carrying out the main control computer 41 of comprehensive analysis processing and synchronous display analysis result and corresponding failure solution to the data of patrolling and examining from hand-held and data transmission module 35 is imported into.Described microprocessor 37 is that embedded microprocessor and described embedded microprocessor are the ARM microprocessor.Described microprocessor 2 37 is the LM3S1138 micro controller.In addition, described data input/output interface 2 40 is the USB2.0 interface, and extension storage module 31 is SD card (safe digital card) expanding storage apparatus.
In the actual use, two were connected and fixed by a plurality of crossbeams 19 between the side plate 11 and between two side plates 11 longitudinally about described vibratory screening apparatus was installed in, and vibratory screening apparatus is provided with a plurality of sieve plates 21.Simultaneously, described vibratory screening apparatus is installed on the base for supporting, described base for supporting by collet 16, be directly installed on the collet 16 and be positioned at discharge end one side damping spring 1, be fixed on bracing frame 17 on the collet 16, be installed on the bracing frame 17 and the secondary shock-absorbing spring 15 that is positioned at the damping spring 2 27 of feed end one side and is installed in collet 16 belows is formed, in addition, be positioned at the damping spring 1 of discharge end one side and being positioned at be respectively arranged with on the damping spring 2 27 of feed end one side the discharge end spring support 26 and the feed end spring support 25.
In the present embodiment, the quantity of described vibration transducer 1 is that two and the two are installed in respectively on the side plate 11 of described vibratory screening apparatus both sides, in the actual installation process, vibration transducer 1 can be installed on the side plate 11 of feed end, discharge end and feed end and discharge end.The quantity of described drive motor 12 and speed probe 3 is two, and two drive motor 12 all are fixed on the electric machine support 24, and two speed probes 3 are installed in respectively on the motor output shaft shaft coupling flange of two drive motor 12.Described speed probe 3 is the Hall element of being made up of Hall element and permanent magnets, and described permanent magnets is fixed on the shaft coupling flange of described motor output shaft, and described Hall element is fixed on the electric machine support 24 of drive motor 12 and is relative with described permanent magnets.The quantity of described vibrator 13 is two and joins with two drive motor 12 respectively that the quantity of described temperature rise sensor 4 is two and is installed in respectively on the vibrator base 20 of two vibrators 13 that vibrator base 20 outsides also are provided with outer casing 23.In addition, the quantity of described current sensor 2 be three and respectively clamp on three power lines that drive motor 12 is powered.All be connected between described two drive motor 12 and two vibrators 13 by transmission shaft 22.
Described main control computer 41 connects printer 14, and printer 14 is miniature stylus printer.Described data acquisition board 6 is the USB2010 data collecting card.
The above; it only is preferred embodiment of the present utility model; be not that the utility model is imposed any restrictions; everyly any simple modification that above embodiment did, change and equivalent structure are changed, all still belong in the protection domain of technical solutions of the utility model according to the utility model technical spirit.
Claims (10)
1. vibratory screening apparatus monitoring and maintenance system, it is characterized in that: comprise the other fixedly brief analysis display module (34) of data acquisition and machine, the other fixedly brief analysis display module (34) of described data acquisition and machine is by detecting signal unit (8), carry out the control module (9) of fault analysis and synchronous display analysis result and corresponding failure solution and be made up of the alarm unit (10) that control module (9) is controlled according to detecting signal unit (8) institute detection signal;
Described detecting signal unit (8) comprises the vibration transducer (1) that in real time the shaker vibration state detected, the current sensor (2) that in real time supply current of the drive motor (12) that drives described vibratory screening apparatus action is detected, the speed probe (3) that in real time the motor output shaft rotating speed of drive motor (12) is detected, and in real time to joining with drive motor (12) and driving the temperature rise sensor (4) that the temperature rise of the vibrator (13) of shaker vibration detects;
Described control module (9) carries out analyzing and processing and the primary controller (7) that shows is in real time formed by the signal regulating panel that joins successively (5), data acquisition board (6) and to institute's testing result, described primary controller (7) comprises microprocessor one (28) and the data disaply moudle one (29), extension storage module one (31) and the data input/output interface one (32) that join with microprocessor one (28) respectively, microprocessor one (28) unit taking alarm (10); Described vibration transducer (1), current sensor (2), speed probe (3) and temperature rise sensor (4) all connect institute's detection signal are separately amplified signal regulating panel (5) with Filtering Processing.
2. according to the described vibratory screening apparatus monitoring and maintenance of claim 1 system, it is characterized in that: comprise that also hand-held is patrolled and examined and data transmission module (35) and remote centralized control module (36), patrol and examine by hand-held between other fixedly brief analysis display module (34) of described data acquisition and machine and the remote centralized control module (36) and data transmission module (35) carries out data transmission;
Described hand-held is patrolled and examined and data transmission module (35) comprises microprocessor two (37) and the data disaply moudle two (38), extension storage module two (39) and the data input/output interface two (40) that join with microprocessor two (37) respectively;
Described remote centralized control module (36) is for carrying out the main control computer (41) of comprehensive analysis processing and synchronous display analysis result and corresponding failure solution to the data of patrolling and examining from hand-held and data transmission module (35) is imported into.
3. according to claim 1 or 2 described vibratory screening apparatus monitoring and maintenance systems, it is characterized in that: described microprocessor one (28) and microprocessor two (37) are embedded microprocessor and described embedded microprocessor is the ARM microprocessor.
4. according to the described vibratory screening apparatus monitoring and maintenance of claim 3 system, it is characterized in that: described microprocessor two (37) is the LM3S1138 micro controller.
5. according to claim 1 or 2 described vibratory screening apparatus monitoring and maintenance systems, it is characterized in that: the quantity of described vibration transducer (1) is that two and the two are installed in respectively on the side plate (11) of described vibratory screening apparatus both sides.
6. according to the described vibratory screening apparatus monitoring and maintenance of claim 5 system, it is characterized in that: the quantity of described drive motor (12) and speed probe (3) is two, and two speed probes (3) are installed in respectively on the motor output shaft shaft coupling flange of two drive motor (12); The quantity of described vibrator (13) is two and joins with two drive motor (12) respectively that the quantity of described temperature rise sensor (4) is two and is installed in respectively on the vibrator base (20) of two vibrators (13).
7. according to claim 1 or 2 described vibratory screening apparatus monitoring and maintenance systems, it is characterized in that: the Hall element of described speed probe (3) for forming by Hall element and permanent magnets, described permanent magnets is fixed on the shaft coupling flange of described motor output shaft, and the electric machine support (24) that described Hall element is fixed on drive motor (12) is gone up and be relative with described permanent magnets.
8. according to claim 1 or 2 described vibratory screening apparatus monitoring and maintenance systems, it is characterized in that: the quantity of described current sensor (2) be three and respectively clamp on three power lines that drive motor (12) is powered.
9. according to the described vibratory screening apparatus monitoring and maintenance of claim 2 system, it is characterized in that: described main control computer (41) connects printer (14).
10. according to claim 1 or 2 described vibratory screening apparatus monitoring and maintenance systems, it is characterized in that: described data acquisition board (6) is the USB2010 data collecting card.
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| CN2010201305184U CN201616026U (en) | 2010-03-12 | 2010-03-12 | Monitoring and maintaining system for vibrating screen |
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| CN2010201305184U CN201616026U (en) | 2010-03-12 | 2010-03-12 | Monitoring and maintaining system for vibrating screen |
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| CN103063250A (en) * | 2012-12-25 | 2013-04-24 | 苏州长菱测试技术有限公司 | System and method for vibration test equipment fault monitoring |
| CN103207618A (en) * | 2012-01-16 | 2013-07-17 | 大同卓立机化有限责任公司 | Comprehensive detector for electronic control system of coal mining machine |
| CN103488139A (en) * | 2013-09-05 | 2014-01-01 | 山东博润工业技术股份有限公司 | Intelligent monitoring system for vibrating device |
| CN103623999A (en) * | 2013-08-14 | 2014-03-12 | 成都飞机工业（集团）有限责任公司 | Calibration device of vibrating sieving machine |
| CN104914747A (en) * | 2015-04-20 | 2015-09-16 | 海安县联源机械制造有限公司 | Vibration screening system control method |
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| CN103207618B (en) * | 2012-01-16 | 2016-05-11 | 大同卓立机化有限责任公司 | A kind of Electric Control System of Coal Cutter comprehensive detector |
| CN103063250A (en) * | 2012-12-25 | 2013-04-24 | 苏州长菱测试技术有限公司 | System and method for vibration test equipment fault monitoring |
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