CN108267219A - A kind of vibrating sieving machine operation amplitude monitoring system and monitoring method - Google Patents
A kind of vibrating sieving machine operation amplitude monitoring system and monitoring method Download PDFInfo
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- CN108267219A CN108267219A CN201711463534.8A CN201711463534A CN108267219A CN 108267219 A CN108267219 A CN 108267219A CN 201711463534 A CN201711463534 A CN 201711463534A CN 108267219 A CN108267219 A CN 108267219A
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- 238000007873 sieving Methods 0.000 title claims abstract description 77
- 238000012544 monitoring process Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000012545 processing Methods 0.000 claims abstract description 32
- 238000005516 engineering process Methods 0.000 claims abstract description 31
- 230000001133 acceleration Effects 0.000 claims abstract description 22
- 238000012216 screening Methods 0.000 claims abstract description 17
- 238000006243 chemical reaction Methods 0.000 claims abstract description 6
- 230000008569 process Effects 0.000 claims abstract description 6
- 238000001514 detection method Methods 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000007405 data analysis Methods 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 230000008054 signal transmission Effects 0.000 claims description 4
- 241001269238 Data Species 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000002131 composite material Substances 0.000 abstract 1
- 239000013618 particulate matter Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 description 13
- 239000000463 material Substances 0.000 description 10
- 239000002245 particle Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000013066 combination product Substances 0.000 description 2
- 229940127555 combination product Drugs 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- 238000012800 visualization Methods 0.000 description 2
- 230000006399 behavior Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000010334 sieve classification Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
- G01H11/00—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties
- G01H11/06—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means
- G01H11/08—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means using piezoelectric devices
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- Combined Means For Separation Of Solids (AREA)
Abstract
The present invention relates to a kind of vibrating sieving machine operation amplitude monitoring system and monitoring method, the monitoring system is made of acceleration sensor module, signal conversion module, data processing module, output display module, memory module, sound and light alarm module etc..When vibrating sieving machine equipment is used to carry out particulate cascade, this system is acquired the vibration offset of vibrating sieving machine by acceleration sensor module, the operation amplitude data of vibrating sieving machine is converted into via signal conversion module, data processing module, data, the real-time display of performance graph are realized by output module, record storage is carried out by memory module, alarm is realized by audible-visual annunciator module when deviateing standard technology.The vibrating sieving machine technology controlling and process of particulate matter screening is the composite can be widely applied to, production efficiency will be effectively improved, reduces unnecessary loss and waste, ensures gradation precision and stability.
Description
Technical field
The present invention relates to powder-processed apparatus field, the operation amplitude monitoring system of more particularly to a kind of vibrating sieving machine and monitoring
Method.
Background technology
Classification of solid particles system is to be classified solid particle material by its size, and common operation includes screening point
Grade and fluid classification.Utilize the compass screen surface with a certain size aperture, by solid particle material, the behaviour being classified by particle size
Make to be known as sieve classification.Using fluid matasomatism, by solid particle material, the operation being classified by its size is known as fluid point
Grade.
Wherein, screening system is that material is divided into the screening operation of several ranks or by particle excessive in raw material or too small
The screening operation of removing, the purpose is to directly obtain the final products to meet the requirements in granularity.There are many sieving machine type, mesh
Machinery includes the types such as straight line vibrating sieving machine, spin vibration sieve machine, circular vibrating screen machine used in the screening system of preceding mainstream.
Under the conditions of the prior art, after generally adjusting the parameters such as counterweight, motor speed according to screen(ing) machine, screen(ing) machine is detected in production
Sifting net rate, sieve granularity etc. of product whether to comply with standard to formulate sieving technology.In actual production, vibrating sieving machine conduct
The key equipment of screening system due to unsuitable detection means, is typically operated under opened loop control state.Namely
It says, only when detecting that product occurs unqualified, can just find that vibrating sieving machine deviates from standard vibration technique.Such case causes
Sieving technology cannot get stability monitoring in production, has produced before vibrating sieving machine technique performs sideslip to discovery sideslip and has not conformed to largely
Lattice product not only reduces production efficiency, but also causes the waste of manpower and materials.
How whenever and wherever possible, direct quantitative measures the amplitude of vibrating sieving machine, and the information of amplitude is fed back display,
Operating personnel to be allowed to observe at any time, in process deviation and alarm is adjusted, and the processing parameter of vibrating sieving machine can be real
Shi Jilu, so as in the production process of particulate cascade is carried out using vibrating sieving machine, improve the quality stability of final products, carry
High efficiency and the unnecessary waste of reduction are that those skilled in the art control a urgent need to resolve for vibrating sieving machine equipment
Problem.
Invention content
For the drawbacks described above of the prior art, present invention aims at provide a kind of vibrating sieving machine operation amplitude monitoring system and
Monitoring method, to solve the problems, such as that vibrating sieving machine technique inconvenience in the prior art monitors, without Real-time Feedback operation amplitude.
One of to achieve the above object, the technical solution adopted by the present invention is as follows：
A kind of vibrating sieving machine operation amplitude monitoring system, the monitoring system include detection device, signal converting transmission module,
Data processing module, memory module, output display module and sound and light alarm module, the detection device are fixed on vibrating sieving machine body
Be connected on outer wall and with signal converting transmission module, the signal converting transmission module, memory module, output display module and
Sound and light alarm module is connected with data processing module；Wherein, signal converting transmission module converts the signal of detection device
After pass to data processing module, the detection data being subject to is compared data processing module with normal data, and will be real-time
Testing result passes to memory module storage, and passes through and export display module real-time display, and acousto-optic is alarmed when an exception occurs
Module sends out alarm, prompts to be checked and corrected vibrating sieving machine sieving technology.
Further, the detection device is acceleration sensor module.
Further, the acceleration sensor module includes contact-type pressure resistance type 3-axis acceleration sensor.
Further, the signal converting transmission module is converted to the vibrating sieving machine vibration offset that acceleration transducer measures
Real-time amplitude data.
Further, real-time amplitude data is carried out analysis calculating by the data processing module.
Further, the detection device is installed in the protection shell being arranged on vibrating sieving machine body outer wall.
Further, the signal transmission module, data processing module and memory module are integrated into control panel, and are arranged on
In control box outside the vibrating sieving machine working space, the detection device is by shielding connecting wire and the signal on control panel
Transmission module is electrically connected.
Further, the output display module includes display screen, and the display screen is by shielding connecting wire and control panel
Upper data processing module electrical connection, the display screen being capable of real-time display amplitude data and performance graph.
Further, the sound and light alarm module includes alarm lamp and buzzer, and the alarm lamp and buzzer pass through shielding
Conducting wire is electrically connected with the data processing module on control panel, when the real-time amplitude data of vibrating sieving machine deviates set vibrating sieving machine standard work
During skill data, the alarm lamp flickers and buzzer sends out alarm tone.
To achieve the above object two, the technical solution adopted by the present invention is as follows：
A kind of method that vibrating sieving machine operation amplitude monitoring is carried out using above-mentioned vibrating sieving machine operation amplitude monitoring system, the side
Method includes the following steps：
S1 prestores different screening required standard process datas in a storage module；
S2 requires to determine corresponding standard technology data according to screening, carries out the screening of powder；
S3, the monitoring system is detected, recorded and passes through in real time exports display module display amplitude data；
S4, when amplitude data deviates standard technology data, the audible and visible alarm that monitoring system is sent out prompts operator；
S5, after operator is connected to audible and visible alarm, checking and/or adjust the sieve apparatus that shakes makes its restore standard technology.
Quantitative Feedback device the present invention relates to vibrating sieving machine operation amplitude is by acceleration sensor module, signal modulus of conversion
A few part compositions such as block, data processing module, output display module, memory module, sound and light alarm module.It is set using vibrating sieving machine
During standby progress particulate cascade, which is installed on vibrating sieving machine outer wall, is mainly measured by 3-axis acceleration sensor
Vibrating sieving machine vibrates offsets in tri- directions of X/Y/Z at runtime, is converted into via signal conversion module, data processing module
The operation amplitude data of vibrating sieving machine is realized data, the real-time display of performance graph by output module, is recorded by memory module
Storage realizes alarm when deviateing standard technology by audible-visual annunciator module.
The present invention has the following advantages compared with vibrating sieving machine is existing using technology：
(1) it for using in the system that vibrating sieving machine carries out particulate cascade, provides with real-time vibrating sieving machine amplitude data, move
The output display function of state curve, convenient for real time inspection vibrating sieving machine working condition, and with standard process parameters real time contrast.
(2) for using in the system that vibrating sieving machine carries out particulate cascade, technique can be weighed by providing vibrating sieving machine vibrational state
Parameter stores, and convenient for carrying out production statistics equipment working state in the future, coordinates with output statistics and carries out data analysis to formulate not
With the standard amplitude technique of product, equipment service efficiency is improved, improves product screening stability and product quality.
(3) for use vibrating sieving machine carry out particulate cascade system in, provide vibrating sieving machine operation in real time with standard work
Skill parameter comparison function can carry out sound-light alarm, the timely discovering device of personnel easy to operation when beyond acceptable error range
Problem reduces unnecessary loss, improves production efficiency.
Description of the drawings
By reading the detailed description of hereafter preferred embodiment, it is various other the advantages of and benefit it is common for this field
Technical staff will become clear.Attached drawing is only used for showing the purpose of preferred embodiment, and is not considered as to the present invention
Limitation.And throughout the drawings, the same reference numbers will be used to refer to the same parts.In the accompanying drawings：
Fig. 1, according to the attachment structure schematic diagram of the monitoring system of embodiment of the present invention
Fig. 2, according to embodiments of the present invention 1 device install and use schematic diagram in straight line vibrating sieving machine；
The device of Fig. 3 according to embodiments of the present invention 2 installs and uses schematic diagram in circular vibrating screen machine
In figure：
1 output device, 2 connecting wires with shielding, 3 straight line vibrating sieving machine feed entrances, 4 acceleration sensor modules, 5 is straight
Linearly coupled sieves vibration source, and 6 straight line vibrating sieving machine discharge pipes, 7 linear vibrating screen material collecting devices, 8 straight-line oscillation screen(ing) machine bodies, 9 is straight
Linearly coupled sieve working space, 10 linear vibrating screen stents, 11 circular vibrating screen machine feed entrances, 11 circular vibrating screen machine vibration sources, 12 circles shake
Screen(ing) machine discharge pipe, 13 circular vibrating screen machine material collecting device, 1,14 circular vibrating screen machine material collecting device, 2,15 circular vibrating screen machine support, 16 circular vibrating screens
Machine body, 17 circular vibrating screen machine working space
Specific embodiment
The illustrative embodiments of the disclosure are more fully described below with reference to accompanying drawings.Although this public affairs is shown in attached drawing
The illustrative embodiments opened, it being understood, however, that may be realized in various forms the disclosure without the reality that should be illustrated here
The mode of applying is limited.It is to be able to be best understood from the disclosure, and can be by this public affairs on the contrary, providing these embodiments
The range opened completely is communicated to those skilled in the art.
In embodiment and attached drawing, in order to describe and show conveniently, since acceleration sensor module is fixed on the sieve that shakes
On machine, therefore as fixing device, remaining module is referred to as output device.
According to the embodiment of the present invention, a kind of vibrating sieving machine operation amplitude monitoring system is provided, refering to what is shown in Fig. 1, described
Monitoring system includes detection device, signal converting transmission module, data processing module, memory module, output display module harmony
Light alarm module, the detection device is fixed on vibrating sieving machine body outer wall and is connected with signal converting transmission module, described
Signal converting transmission module, memory module, output display module and sound and light alarm module are connected with data processing module；Its
In, the acceleration sensor module includes contact-type pressure resistance type 3-axis acceleration sensor, the signal converting transmission module
The vibrating sieving machine vibration offset that acceleration transducer measures is converted into real-time amplitude data；The data processing module will be real-time
Amplitude data carries out analysis calculating；The detection device is installed in the protection shell being arranged on vibrating sieving machine body outer wall；Institute
It states signal transmission module, data processing module and memory module and is integrated into control panel, and it is empty to be arranged on the vibrating sieving machine work
Between in external control box, the detection device is electrically connected by shielding connecting wire with the signal transmission module on control panel；
The output display module includes display screen, and the display screen is by shielding connecting wire and data processing module electricity on control panel
Connection, the display screen being capable of real-time display amplitude data and performance graph；The sound and light alarm module includes alarm lamp and bee
Ring device, and the alarm lamp and buzzer are electrically connected by shielded wire with the data processing module on control panel, when vibrating sieving machine reality
When amplitude data when deviateing set vibrating sieving machine standard technology data, the alarm lamp flicker and buzzer sends out alarm tone.
Using above system, signal converting transmission module passes to data processing mould after the signal of detection device is converted
The detection data being subject to is compared with normal data for block, data processing module, and real-time testing result is passed to storage
Module stores, and passes through and exports display module real-time display, and acousto-optic alarm module sends out alarm when an exception occurs, prompt into
Row checks and corrects vibrating sieving machine sieving technology.
The present invention relates to acceleration transducer, signal conversion module, data processing module, output display module, storage moulds
Block, sound and light alarm module etc., these equipment or circuit components are the prior art, in the market there are many type products for choosing
It selects.Those skilled in the art can voluntarily complete to assemble with the technology of its grasp according to actual needs, and the present invention is no longer superfluous to this
It states.
It is further elaborated by the following examples：
Embodiment 1
(1) as shown in Figure 2, acceleration sensor module 4 is mounted on 8 outer wall of straight line vibrating sieving machine body, other modules
The output device 1 of composition is installed in outside linear vibrating screen working space 9, passes through the connecting wire 2 with shielded layer between the two
Connection.
(2) when working from straight line vibrating sieving machine, after straight line vibrating sieving machine entrance 3 puts into powder materials, under the drive of its vibration source 5
Screening campaign is carried out, passes through 6 obtained product grading situation of detection of straight lines vibrating sieving machine discharge pipe, sifting net rate situation, adjustment
Straight line vibrating sieving machine formulates suitable standard technology to best production technology.
(3) acceleration sensor module 4 acquires tri- direction amplitude numbers of X/Y/Z when straight-line oscillation screen(ing) machine is run in real time
According to being converted to measurable standard technology by the data processing module in output device 1 in the amplitude state of straight line vibrating sieving machine
Data, and pass through wherein visualization device display data and performance graph, while stored record in a storage module.
(4) in the straight line vibrating sieving machine course of work, real-time detector data timing and tri- directions of X/Y/Z in standard technology
Standard amplitude data are compared.If creation data is normal, records and show in real time；Once there are the feelings beyond allowable error
Condition will be alarmed by the audible-visual annunciator module of output device, prompt the abnormal conditions of straight line vibrating sieving machine, prompt operating personnel
Inspection is given in time, ensures technology stability and product quality, while reduce unnecessary loss.
(5) when carrying out production statistics, combination product screening yield, output device 1 store straight line vibrating sieving machine technique number
According to data analysis is carried out, optimize sieving technology, improve yield.
Embodiment 2：
(1) as shown in Figure 3, the device is installed on 16 outer wall of body of spin vibration sieve machine (circular vibrating screen machine), this sentences three
For dimension circular vibrating screen machine, wherein acceleration sensor module 4 is mounted on 17 outer wall of circular vibrating screen machine body, other modules composition
Output device 1 be installed in outside circular vibrating screen machine working space 18, connected between the two by the connecting wire 2 with shielded layer.
(2) it from during work, after circular vibrating screen machine inlet 11 puts into powder materials, is sieved under the drive of its vibration source 12
Movement, by detecting 14 obtained product grading situation of circular vibrating screen machine drawing mechanism, sifting net rate situation, adjustment circular vibrating screen machine arrives
Best production technology, and formulate suitable standard technology.
(3) acceleration sensor module 4 acquires tri- direction amplitude datas of X/Y/Z when circular vibrating screen machine works in real time,
The amplitude state of circular vibrating screen machine is converted to measurable standard technology data by the data processing module in output device, and leads to
Cross wherein visualization device display data and performance graph, while stored record in a storage module.
(4) in the circular vibrating screen machine course of work, real-time detector data timing and tri- direction signs of X/Y/Z in standard technology
Quasi- amplitude data is compared.If creation data is normal, records and show in real time；Once there are the feelings beyond allowable error
Condition will be alarmed by the audible-visual annunciator module of output device, prompt circular vibrating screen machine abnormal conditions, prompt operating personnel and
When give inspection, ensure technology stability and product quality, while reduce unnecessary loss.
(5) when carrying out production statistics, combination product screening yield, output device storage circular vibrating screen machine process data into
Row data analysis optimizes sieving technology, improves yield.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, the change or replacement that can be readily occurred in,
It should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with the protection model of the claim
Subject to enclosing.
Claims (10)
1. a kind of vibrating sieving machine operation amplitude monitoring system, which is characterized in that the monitoring system includes detection device, signal is converted
Transmission module, data processing module, memory module, output display module and sound and light alarm module, the detection device are fixed on
It is connected on vibrating sieving machine body outer wall and with signal converting transmission module, the signal converting transmission module, memory module, output
Display module and sound and light alarm module are connected with data processing module；Wherein, signal converting transmission module is by detection device
Signal conversion after pass to data processing module, data processing module compares the detection data being subject to normal data
It is right, and real-time testing result is passed into memory module storage, and pass through and export display module real-time display, when an exception occurs
Sound and light alarm module sends out alarm, prompts to be checked and corrected vibrating sieving machine sieving technology.
2. monitoring system as described in claim 1, which is characterized in that the detection device is acceleration sensor module.
3. monitoring system as claimed in claim 2, which is characterized in that the acceleration sensor module includes contact-type pressure drag
Formula 3-axis acceleration sensor.
4. monitoring system as described in claim 1, which is characterized in that the signal converting transmission module is by acceleration transducer
The vibrating sieving machine vibration offset measured is converted to real-time amplitude data.
5. monitoring system as described in claim 1, which is characterized in that the data processing module carries out real-time amplitude data
Analysis calculates.
6. the monitoring system as described in claim 1-5 any one, which is characterized in that the detection device, which is installed on, to be arranged on
In protection shell on vibrating sieving machine body outer wall.
7. the monitoring system as described in claim 1-5 any one, which is characterized in that the signal converting transmission module, number
Control panel is integrated into according to processing module and memory module, and is arranged in the control box outside the vibrating sieving machine working space,
The detection device is electrically connected by shielding connecting wire with the signal transmission module on control panel.
8. the monitoring system as described in claim 1-5 any one, which is characterized in that the output display module includes display
Screen, the display screen are electrically connected by shielding connecting wire with data processing module on control panel, and the display screen can be real-time
Show amplitude data and performance graph.
9. the monitoring system as described in claim 1-5 any one, which is characterized in that the sound and light alarm module includes alarm
Lamp and buzzer, the alarm lamp and buzzer are electrically connected by shielded wire with the data processing module on control panel, when shaking
When the real-time amplitude data of screen(ing) machine deviates set vibrating sieving machine standard technology data, the alarm lamp flickers and buzzer sends out police
Report sound.
10. a kind of method that monitoring system as described in any one of claims 1-9 carries out vibrating sieving machine operation amplitude monitoring,
It is characterized in that, described method includes following steps：
S1 prestores different screening required standard process datas in a storage module；
S2 requires to determine corresponding standard technology data according to screening, carries out the screening of powder；
S3, the monitoring system is detected, recorded and passes through in real time exports display module display amplitude data；
S4, when amplitude data deviates standard technology data, monitor system sends out audible and visible alarm prompting operator；
S5, after operator is connected to audible and visible alarm, checking and/or adjust the sieve apparatus that shakes makes its restore standard technology.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111001566A (en) * | 2019-12-24 | 2020-04-14 | 天地（唐山）矿业科技有限公司 | Vibrating screen state monitoring device and vibrating screen |
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