CN206772232U - A kind of detection process does not damage the high efficiency smart detection device of product appearance - Google Patents
A kind of detection process does not damage the high efficiency smart detection device of product appearance Download PDFInfo
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- CN206772232U CN206772232U CN201720286655.9U CN201720286655U CN206772232U CN 206772232 U CN206772232 U CN 206772232U CN 201720286655 U CN201720286655 U CN 201720286655U CN 206772232 U CN206772232 U CN 206772232U
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Abstract
The utility model discloses the high efficiency smart detection device that a kind of detection process does not damage product appearance, including a frame having access in production line, frame is provided with first work station, second work station, product conveyor structure, the clamping fixture moved back and forth along the first slide rail, the laser in combination testing agency being made up of 2 groups of light transmission method displacement transducers being applied in combination, wherein have one between generating laser and laser pickoff in the plane laser detection face for being used to detect the marginal position of product, dimension of the laser detection face parallel to the apparent size detected；2 groups of light transmission method displacement transducers of laser in combination testing agency are slidably mounted on the both sides of corresponding second slide rail respectively.The utility model can either access production line, and and can is enough to be separated out to carry out independent detection from production line movement, can quick regulation to adapt to detect the product of different dimensions, adjust simple and convenient quick, and accuracy of detection is high.
Description
Technical field
The detection device technical field of product appearance size is the utility model is related to, more particularly, to a kind of detection process not
Damage the high efficiency smart detection device of product appearance.
Background technology
In the prior art, completing the product of various processing needs to detect its apparent size, detects its apparent size
Whether qualified, prior art has various ways and detection device to detect the apparent size of product, traditional detection side if reaching
Method is measured using survey tools such as slide calliper rule, but so often damages product appearance.For appearance requirement pole
Alloy product that is high, being easily damaged in detection process etc., it is clear that traditional detection method is infeasible.
Also there are many very contacts at present or do not damage the detection device of product appearance, including probe in detecting and laser inspection
Survey, for detecting length, width and the thickness of product.But the versatility of the detection device of prior art is poor, otherwise it is solid
Due to production line, it is impossible to movement is separated and worked independently from flow production line, otherwise it is independently of production stream
Waterline, independent progress detection operation, it is impossible to be linked into production line.
On the other hand, same detection device, for the different product that length dimension or width dimensions gap are larger, it is suitable
It is poor with property, the detection device especially installed in production line, production different size or different product are changed in production line
During the product of kind, it is necessary to when it detects the product of different apparent size specifications, otherwise need production line to dismantle and pacify again
Fill detection device ring person and change detection device, otherwise need detection workman or technology people to readjust its position, it is necessary to adjust it
Detecting distance or test position, and the debugging of long period is needed, detection operation could be carried out, for manufacturing enterprise,
Inconvenience be present, also reduce production efficiency.
Furthermore the detection device for can adjust its detecting distance or test position, this detection device typically by
The movement of slide rail delivery testing agency, its accuracy of detection is not generally high, and testing agency's overall weight is bigger, testing agency
Continually move back and forth on slide rail, can both reduce its accuracy of detection, shorten the life-span of slide rail again, it is therefore necessary to changed
Enter.
Utility model content
Do not damaged in view of the deficienciess of the prior art, the purpose of this utility model is to provide a kind of detection process outside product
The high efficiency smart detection device of sight, it can either access production line, and and can is enough to be separated out to carry out from production line movement
Independent detection.
In view of the deficienciess of the prior art, another purpose of the present utility model is to provide a kind of detection process and does not damage product
The high efficiency smart detection device of outward appearance, it can quick regulation to adapt to detect the product of different dimensions, adjust simple side
Just it is quick, and accuracy of detection is high.
To achieve these goals, technical scheme is used by the utility model.
A kind of detection process does not damage the high efficiency smart detection device of product appearance, including one has access to production flowing water
Frame in line, frame are provided with
An at least first work station, it is arranged at the first side of frame, connection/splicing production line or the work specified
Stand/product mounting table；
An at least second work station, it is arranged at the second side of frame, connection/splicing production line or the work specified
Stand/product mounting table；
An at least product conveyor structure, including the first slide rail and be slidably mounted on the first slide rail, by the first servo electricity
The clamping fixture that machine drives and moved back and forth along the first slide rail, first work station and second work station are provided with the first slide rail, press from both sides
Hold the passage that tool carrying product moves back and forth and form a product transfer passage；
An at least laser in combination testing agency, including 2 groups of light transmission method displacement transducers being applied in combination, one group of light transmission method position
Displacement sensor includes a generating laser and a laser pickoff, and setting is kept between generating laser and a laser pickoff
Distance and formed one for product by and detect the sense channel of product edge, have one between generating laser and laser pickoff
In the plane laser detection face for being used to detect the marginal position of product, laser detection face is parallel to the apparent size detected
Dimension；
At least one second slide rail, it is be arranged in parallel with institute detection dimensions, 2 groups of light transmission method displacements of a laser in combination testing agency
Sensor is slidably mounted on the both sides of corresponding second slide rail respectively.
In further technical scheme, the frame is provided with an at least transfer device, including travelling carriage, elevating mechanism and
Sucking disc mechanism, travelling carriage, be slidably mounted on upper rack, for move sucking disc mechanism and by complete detection transferred product to give birth to
Production streamline or work station/product mounting table for specifying, elevating mechanism, are installed on travelling carriage bottom, for lifting suction cup mechanism,
Sucking disc mechanism, the bottom of elevating mechanism is fixed on, some suckers or vacuum slot is provided with, for drawing and unclamping product.
In further technical scheme, the frame is provided with least one second servomotor, and second slide rail slides
Two position adjustments bases are installed, two position adjustments bases are separately installed with one group of light transmission method displacement transducer, and position is adjusted
Section base is connected corresponding second servomotor respectively, for being adjusted when initializing or changing the product of different specification size
The position of each group light transmission method displacement transducer is saved, two groups of light transmission method displacement transducers on the second slide rail form one and are used to detect production
The length of product or the laser in combination testing agency of width.
In further technical scheme, in detection process, 2 groups of light transmission method displacement transducers of laser in combination testing agency
Stop respectively and be fixed on the both sides of product transfer passage, for detecting the length of product, 2 groups of a laser in combination testing agency
The distance between midpoint in two laser detection faces of light transmission method displacement transducer or a laser in combination testing agency is equal to or connect
It is bordering on the length of product.
In further technical scheme, the frame is provided with two second slide rails, and one second slide rail is parallel to institute
The first slide rail is stated, wherein one second slide rail corresponds to one group of installation respectively perpendicular to the first slide rail, the both sides of another the second slide rail
The laser in combination testing agency, for detecting the length and width of product respectively.
In further technical scheme, the side of second slide rail be arranged in parallel at least one the 3rd slide rail, the 3rd slide rail
Both sides be slidably fitted with one group of tangent displacement sensor respectively, every group of tangent displacement sensor includes one by the first driving
The upper feeler and a lower feeler moved up and down by the driving of the second drive mechanism that mechanism driving moves up and down；
Upper feeler comes downwards to upper feeler stopping movement during feeler contact product upper surface, in lower sensing contact
Device goes upward to feeler contact product lower surface, and feeler stops movement at present, for detecting the specified location of product
Thickness.
In further technical scheme, two side positions of the 3rd slide rail are slidably fitted with a Thickness sensitivity position respectively
Adjustment seat, at least one set of tangent displacement sensor, the frame peace are separately installed with two Thickness sensitivity position adjustments seats
Equipped with least one the 3rd servomotor, the 3rd servo motor transmission connects corresponding Thickness sensitivity position adjustments seat.
In further technical scheme, the product outside dimension detection device is provided with control unit, control unit difference
Connect each group light transmission method displacement transducer, the second servomotor, each group tangent displacement sensor, the first drive mechanism and second
Drive mechanism.
After said structure, the utility model is compared to the prior art advantageously：The utility model can
Production line is enough accessed, and can is enough to be separated out to carry out independent detection from production line movement.
The utility model can quick regulation, testing agency is carried by the second slide rail and stops at the test position of setting,
Only detect the products of different dimensions by the first servomotor and drive testing agency to move laterally to along the second slide rail it is suitable
When position, while record by control unit the displacement of testing agency automatically, control unit calculates automatically when being detected
Go out corresponding size, regulation operation when detecting the product of different dimensions is simple and convenient quick.
The utility model carries fixture unit delivery product by the first slide rail and longitudinally passes sequentially through an at least testing agency,
The product for completing detection is automatically transferred to by production line or assigned work platform by clamping device, detection speed is fast, detection
Efficiency high, improve the life-span of detection device each group slide rail.
The utility model detects at least one of product length, height and thickness by light transmission method displacement transducer, from
The marginal position of dynamic identification product and the automatically size of the length of calculating product, height or thickness, accuracy of detection reach 1 μm, inspection
It is high to survey precision.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of laser in combination testing agency of the present utility model.
Fig. 3 is the structural representation of tangent displacement sensor of the present utility model.
Fig. 4 is the structural representation of transfer device of the present utility model.
In figure：
10th, the first slide rail 11, clamping fixture 12, first work station 13, second work station 14, the first servomotor；
20th, the second slide rail 21, light transmission method displacement transducer 22, laser detection face 23, second watch motor 24, position adjustments
Base；
3rd, transfer device 30, sucking disc mechanism 31, travelling carriage 32, elevating mechanism；
40th, the 3rd slide rail 41, tangent displacement sensor 42, upper feeler 43, lower feeler 44, thickness inspection
Location puts adjustment seat the 45, the 3rd and watches motor.
Embodiment
As described below is only preferred embodiment of the present utility model, does not therefore limit protection model of the present utility model
Enclose.
A kind of detection process does not damage the high efficiency smart detection device of product appearance, as shown in Fig. 1 to Fig. 4, including an energy
The frame being enough linked into production line, frame be provided with first work station 12, second work station 13, product conveyor structure,
Laser in combination testing agency, transfer device 3 and control unit.Wherein,
First work station 12, it is arranged at the first side of frame, connection/splicing production line or the work station/production specified
Product mounting table.
Second work station 13, it is arranged at the second side of frame, connection/splicing production line or the work station/production specified
Product mounting table.
Product conveyor structure, including the first slide rail 10 and be slidably mounted on the first slide rail 10, by the first servomotor
14 clamping fixtures 11 for driving and moving back and forth along the first slide rail 10, the first slide rail 10 are arranged at the work of first work station 12 and second
Make station 13, first work station 12 and second work station 13 are provided with the first slide rail 10, and clamping fixture 11 carries product and moved back and forth
Passage formed a product transfer passage, in detection process, product is conveyed from first work station 12 by clamping fixture 11
To second work station 13, it is automatically performed during product is by product transfer passage at least through laser in combination testing agency
Detection operation, product is transported to by production line or specified location by transfer device 3, then clamping fixture 11 returns to the
One work station 12, circulation work.
Laser in combination testing agency, including 2 groups of light transmission method displacement transducers 21 being applied in combination, one group of light transmission method displacement pass
Sensor 21 includes a generating laser and a laser pickoff, between generating laser and a laser pickoff keep setting away from
From and formed one for product by and detect the sense channel of product edge, have between generating laser and laser pickoff and one be in
The plane laser detection face 22 for being used to detect the marginal position of product, laser detection face 22 is parallel to the outward appearance chi detected
Very little dimension.
At least one second slide rail 20, it is be arranged in parallel with institute detection dimensions, 2 groups of light transmission methods of a laser in combination testing agency
Displacement transducer 21 is slidably mounted on the both sides of corresponding second slide rail 20 respectively.Preferably, frame is provided with two described
Two slide rails 20, one second slide rail 20 is parallel to first slide rail 10, wherein one second slide rail 20 is perpendicular to the first slide rail 10, separately
The both sides of one the second slide rail 20 correspond to laser in combination testing agency described in one group of installation respectively, for detecting the length of product respectively
Degree and width.
Transfer device 3 includes travelling carriage 31, elevating mechanism 32 and sucking disc mechanism 30, travelling carriage 31, is slidably mounted on frame
Top, for moving sucking disc mechanism 30 and the transferred product of detection being completed to production line or the work station/product specified
Mounting table, elevating mechanism 32, the bottom of travelling carriage 31 is installed on, for lifting suction cup mechanism 30, sucking disc mechanism 30, is fixed on lifting
The bottom of mechanism 32, some suckers or vacuum slot are provided with, for drawing and unclamping product.
Frame is provided with least one second servomotor 23, and second slide rail 20 is slidably fitted with two position adjustments bottoms
Seat 24, two position adjustments bases 24 are separately installed with one group of light transmission method displacement transducer 21, and position adjustments base 24 passes respectively
Dynamic corresponding second servomotor 23 of connection, it is saturating for adjusting each group light when initializing or changing the product of different specification size
The position of tagmeme displacement sensor 21, two groups of light transmission method displacement transducers 21 on the second slide rail 20 form one and are used to detect product
Length or width laser in combination testing agency.In detection process, 2 groups of light transmission method displacements of laser in combination testing agency pass
Sensor 21 stops and is fixed on the both sides of product transfer passage respectively, for detecting the length of product, a laser in combination detection machine
Between the midpoint in two laser detection faces 22 of the laser in combination testing agency of 2 groups of light transmission method displacement transducers 21 or one of structure
Distance is equal or close to the length of product.
Be arranged in parallel at least one the 3rd slide rail 40, both sides of the 3rd slide rail 40 of the side of second slide rail 20 are slidably installed respectively
There is one group of tangent displacement sensor 41, every group of tangent displacement sensor 41 includes one by being moved down in the driving of the first drive mechanism
The lower feeler 43 that dynamic upper feeler 42 and one is moved up and down by the driving of the second drive mechanism；In upper sensing contact
Device 42 comes downwards to the upper stopping of feeler 42 movement during feeler contact product upper surface, on lower feeler 43
To feeler contact product lower surface, feeler 43 stops movement to row at present, for detecting the specified location of product
Thickness.
Two side positions of the 3rd slide rail 40 are slidably fitted with a Thickness sensitivity position adjustments seat 44, two Thickness sensitivities respectively
At least one set of tangent displacement sensor 41 is separately installed with position adjustments seat 44, the frame is provided with least one the 3rd and watched
Take motor 45, the 3rd servomotor 45 is connected corresponding Thickness sensitivity position adjustments seat 44.The utility model is only being changed
When the product of different dimensions is detected, the position of light transmission method displacement transducer 21 and tangent displacement sensor 41 is just carried out
Regulation operation is put, in detection process, each light transmission method displacement transducer 21 is fixed.Both testing agency had been avoided because of frequency
Trueness error in the presence of numerous reciprocating movement and reduce accuracy of detection, accuracy of detection is higher, and and can significantly extends slide rail
Life-span, and not moving body detection in detection process, its detection speed is faster.
Control unit connects each group light transmission method displacement transducer 21, the second servomotor 23, each group contact displacement respectively
Sensor 41, the first drive mechanism and the second drive mechanism, judged by control unit or calculate the product in the detection dimensions
Apparent size, including whether length, width and thickness qualified.Specifically, in 2 groups of light transmission method positions that product passes through combine detection
During displacement sensor 21, both sides of the edge of the product with dimension are detected by 2 group of first light transmission method displacement transducer 21 respectively, such as
Perpendicular to the length direction of the first slide rail 10, obtain the product and want the both sides of the edge of detection dimensions respectively relatively corresponding
Distance ± the b of one light transmission method displacement transducer 21 or its test position；Length L computational methods are in the apparent size of product,
Apparent size L=relative distance a+ distance ± b.
Qualified products processing step and substandard product processing step are performed after a test,
Qualified products processing step, if apparent size L is qualified, pass through 3 turns of the transfer device of product transfer passage rearward end
Move on to second work station 13；
Substandard product processing step, if apparent size L is unqualified, at least carry out one kind in following processing steps：
Markers step, mark is sprayed on substandard product or labels one automatically, the information that mark or label are recorded
Including at least not conforming at least one of case marking, the qualified size detection data of detection and the underproof detection data of detection；
Automatically step is retracted, is automatically fallen back on substandard product by the transfer device 3 of product transfer passage rearward end
First work station 12 or the work station/product mounting table specified；Or all underproof product is moved back automatically by clamping fixture 11
Return to first work station 12；
Transfer step, substandard product is transferred to by the second work by the transfer device 3 of product transfer passage rearward end
Stand 13, work station/product mounting table of production line for handling substandard product or work station/product for specifying are put
Put platform.
Above content is only preferred embodiment of the present utility model, for one of ordinary skill in the art, according to this reality
With new thought, there will be changes, this specification content should not be construed as in specific embodiments and applications
To limitation of the present utility model.
Claims (8)
1. a kind of detection process does not damage the high efficiency smart detection device of product appearance, including one has access to production line
In frame, it is characterised in that：Frame is provided with
An at least first work station (12), it is arranged at the first side of frame, connection/splicing production line or the work specified
Stand/product mounting table；
An at least second work station (13), it is arranged at the second side of frame, connection/splicing production line or the work specified
Stand/product mounting table；
An at least product conveyor structure, including the first slide rail (10) and be slidably mounted on the first slide rail (10), watched by first
The clamping fixture (11) for taking motor (14) driving and moving back and forth along the first slide rail (10), first work station (12) and the second work
Stand (13) be provided with the first slide rail (10), it is logical that the passage that clamping fixture (11) carrying product moves back and forth forms product conveying
Road；
An at least laser in combination testing agency, including 2 groups of light transmission method displacement transducers (21) being applied in combination, one group of light transmission method position
Displacement sensor (21) includes a generating laser and a laser pickoff, keeps setting between generating laser and a laser pickoff
Fixed distance and formed one for product by and detect the sense channel of product edge, between generating laser and laser pickoff
Have one in the plane laser detection face (22) for being used to detect the marginal position of product, laser detection face (22) are parallel to being examined
The dimension of the apparent size of survey；
At least one second slide rail (20), it is be arranged in parallel with institute detection dimensions, 2 groups of light transmission method displacements of a laser in combination testing agency
Sensor (21) is slidably mounted on the both sides of corresponding second slide rail (20) respectively.
2. a kind of detection process according to claim 1 does not damage the high efficiency smart detection device of product appearance, its feature
It is：The frame is provided with an at least transfer device (3), including travelling carriage (31), elevating mechanism (32) and sucking disc mechanism
(30),
Travelling carriage (31), is slidably mounted on upper rack, for moving sucking disc mechanism (30) and completing the transferred product of detection
To production line or the work station specified/product mounting table,
Elevating mechanism (32), travelling carriage (31) bottom is installed on, for lifting suction cup mechanism (30),
Sucking disc mechanism (30), be fixed on the bottom of elevating mechanism (32), be provided with some suckers or vacuum slot, for draw and
Unclamp product.
3. a kind of detection process according to claim 1 does not damage the high efficiency smart detection device of product appearance, its feature
It is：The frame is provided with least one second servomotor (23), and second slide rail (20) is slidably fitted with two positions
Adjusting base (24), two position adjustments bases (24) are separately installed with one group of light transmission method displacement transducer (21), position adjustments
Base (24) is connected corresponding second servomotor (23) respectively, for initializing or changing the production of different specification size
The position of each group light transmission method displacement transducer (21), two groups of light transmission method displacement transducers on the second slide rail (20) are adjusted during product
(21) length or the laser in combination testing agency for width for being used to detect product is formed.
4. a kind of detection process according to claim 1 does not damage the high efficiency smart detection device of product appearance, its feature
It is：In detection process, 2 groups of light transmission method displacement transducers (21) of laser in combination testing agency stop and are fixed on production respectively
The both sides of product transfer passage, for detecting the length of product, 2 groups of light transmission method displacement transducers of a laser in combination testing agency
(21) or the distance between the midpoint of two laser detection faces (22) of a laser in combination testing agency is equal or close to product
Length.
5. a kind of detection process according to claim 1 does not damage the high efficiency smart detection device of product appearance, its feature
It is：The frame is provided with two second slide rails (20), one second slide rail (20) parallel to first slide rail (10),
Wherein one second slide rail (20) corresponds to one group of installation respectively perpendicular to the first slide rail (10), the both sides of another the second slide rail (20)
The laser in combination testing agency, for detecting the length and width of product respectively.
6. a kind of detection process according to claim 1 does not damage the high efficiency smart detection device of product appearance, its feature
It is：The side of second slide rail (20) be arranged in parallel at least one the 3rd slide rail (40), the both sides difference of the 3rd slide rail (40)
One group of tangent displacement sensor (41) is slidably fitted with, every group of tangent displacement sensor (41) includes one by the first driving machine
The upper feeler (42) and a lower feeler moved up and down by the driving of the second drive mechanism that structure driving moves up and down
(43)；When upper feeler (42) comes downwards to feeler contact product upper surface, upper feeler (42) stops moving
Dynamic, going upward to feeler contact product lower surface in lower feeler (43), feeler (43) stops moving at present
It is dynamic, the thickness of the specified location for detecting product.
7. a kind of detection process according to claim 6 does not damage the high efficiency smart detection device of product appearance, its feature
It is：Two side positions of the 3rd slide rail (40) are slidably fitted with a Thickness sensitivity position adjustments seat (44), two thickness respectively
Be separately installed with least one set of tangent displacement sensor (41) on degree test position adjustment seat (44), the frame be provided with to
Few one the 3rd servomotor (45), the corresponding Thickness sensitivity position adjustments seat (44) of the 3rd servomotor (45) drive connection.
8. a kind of detection process according to claim 6 does not damage the high efficiency smart detection device of product appearance, its feature
It is：The product outside dimension detection device is provided with control unit,
Control unit connects each group light transmission method displacement transducer (21), the second servomotor (23), each group contact displacement respectively
Sensor (41), the first drive mechanism and the second drive mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720286655.9U CN206772232U (en) | 2017-03-23 | 2017-03-23 | A kind of detection process does not damage the high efficiency smart detection device of product appearance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720286655.9U CN206772232U (en) | 2017-03-23 | 2017-03-23 | A kind of detection process does not damage the high efficiency smart detection device of product appearance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206772232U true CN206772232U (en) | 2017-12-19 |
Family
ID=60632251
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720286655.9U Active CN206772232U (en) | 2017-03-23 | 2017-03-23 | A kind of detection process does not damage the high efficiency smart detection device of product appearance |
Country Status (1)
| Country | Link |
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| CN (1) | CN206772232U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107063097A (en) * | 2017-03-23 | 2017-08-18 | 东莞智富五金制品有限公司 | Detection process does not damage the high efficiency smart detection method and equipment of product appearance |
| CN108917539A (en) * | 2018-07-10 | 2018-11-30 | 安徽悦众车身装备有限公司 | One kind being used for automobile bottom guard plate thickness detection device |
-
2017
- 2017-03-23 CN CN201720286655.9U patent/CN206772232U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107063097A (en) * | 2017-03-23 | 2017-08-18 | 东莞智富五金制品有限公司 | Detection process does not damage the high efficiency smart detection method and equipment of product appearance |
| CN108917539A (en) * | 2018-07-10 | 2018-11-30 | 安徽悦众车身装备有限公司 | One kind being used for automobile bottom guard plate thickness detection device |
| CN108917539B (en) * | 2018-07-10 | 2022-10-14 | 王程 | Be used for car end guard plate thickness detection device |
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