CN206767932U - A kind of hot-bending machine of combination electromagnetic induction heating and two kinds of technologies of electric heating conduction heating - Google Patents
A kind of hot-bending machine of combination electromagnetic induction heating and two kinds of technologies of electric heating conduction heating Download PDFInfo
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- CN206767932U CN206767932U CN201720595496.0U CN201720595496U CN206767932U CN 206767932 U CN206767932 U CN 206767932U CN 201720595496 U CN201720595496 U CN 201720595496U CN 206767932 U CN206767932 U CN 206767932U
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- heating
- push rod
- mould
- station
- slow cooling
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Abstract
A kind of hot-bending machine of combination electromagnetic induction heating and two kinds of technologies of electric heating conduction heating, be by：Import push rod A, import push rod B, sensing heater, claw, blanketed zone push rod, cooling zone push rod, cooling jacket, push rod is exported, import and export slideway, blanketed zone transition station, heel row A pressing stations, heel row B pressing stations, heel row C slow cooling stations, heel row D slow cooling stations, heel row E slow cooling stations, front-seat A pressing stations, front-seat B pressing stations, front-seat C slow cooling station, front-seat D slow cooling station, front-seat E slow cooling station, driving lever, subjacent water box, lower heating plate, upper heating plate, upper water box, lower mould, sheet glass, upper mould, transformer composition.With reference to the hot-bending machine of electromagnetic induction heating and two kinds of technologies of electric heating conduction heating, both technologies are combined together, warm-up phase uses electromagnetic induction heating, pressing stage and slow cooling stage use electric heating conduction heating mode, the advantages of having played both technologies, processing efficiency can be effectively improved, improves product fine rate, reduces energy consumption.
Description
Technical field
Technical field of heating is the utility model is related to, it is especially a kind of to combine electromagnetic induction heating and electric heating conduction heating two
The hot-bending machine of kind technology.
Background technology
3D glass bendings technology uses sensing heating or electric-heating technology mostly.Glass is entered using induction heating technique
Row hot bending, energy consumption is low, and firing rate is fast, homogeneous heating, but the glass precision of hot bending is not good enough；Use electric-heating technology hot bending glass
Glass, precision is high, and forming of glass is good, but firing rate is slow, and heating is not uniform enough up and down, and energy consumption is higher.
The content of the invention
Insufficient in the prior art in order to overcome, a kind of electromagnetic induction heating that combines of the utility model offer adds with electric heating conduction
The hot-bending machine of hot two kinds of technologies, both technologies is combined together, warm-up phase uses sensing heating, pressing stage and slow cooling
Stage uses Electric heating, the advantages of having played both technologies, can effectively improve processing efficiency, improves product fine rate,
Reduce energy consumption.
The utility model adopts the following technical scheme that one kind combines electromagnetic induction heating and two kinds of technologies of electric heating conduction heating
Hot-bending machine, be by：Import push rod A, import push rod B, sensing heater, claw, blanketed zone push rod, cooling zone push rod, cooling
Water jacket, push rod is exported, import and export slideway, blanketed zone transition station, heel row A pressing stations, heel row B pressing stations, heel row C slow cooling
Station, heel row D slow cooling stations, heel row E slow cooling stations, front-seat A pressing stations, front-seat B pressing stations, front-seat C slow cooling station are preceding
Row's D slow cooling stations, front-seat E slow cooling station, driving lever, subjacent water box, lower heating plate, upper heating plate, upper water box, lower mould, sheet glass, on
Mould, transformer composition.
It is worker workspace on the left of equipment, here, chassis upper berth stainless steel table top at this, table top right side is admittedly for loading and unloading
Surely there is inlet and outlet slideway, fixed with adjustment lower margin, can adjust level.Import push rod A driving machines are fixed with the right side of inlet and outlet slideway
Structure (for straight line module, DC motor Driver), promote mould Slideslip forward；Slideway front left side is imported and exported to drive for import push rod B
Motivation structure (is driven by the cylinder), promotes mould to slip into heating region to the right.Heating region slideway is fixed on device chassis
In the sensing heater heating mantles of front left side, slideway is L-shaped connects with inlet and outlet, is also fixed by adjustment lower margin, entrance is set
Two sects are put, together on front side of inlet and outlet slideway, together on the left of the slideway of heating zone, also L-shaped distribution, by cylinder
Drive its folding.Sensing heater is the rectangle sensing heater formed by rectangle copper pipe coiling, is enclosed on outside the sliding ledge cover of heating zone
Face, the long 780mm of sensing heater.Transformer is located inside chassis.Cross slid platform is installed on heating zone outside mask body, by
Servomotor drives.Pneumatic-finger is housed on slide unit, drives claw to clamp the mould for being pushed out sensing heater region, makes it can
All around to move, blanketed zone transition station is finally displaced into.Transition station in blanketed zone connects with heating zone slideway, in " L "
Type is distributed.Blanketed zone is generally in the rear right side of heating zone.Two cylinders are respectively provided with the left of two row blanketed zones, place can be promoted
Enter first of pressing station in the mould on transition station platform.Compacting frame internal symmetry is equipped with 2 straight line modules, Ke Yifen
The mould of two row blanketed zones is not promoted by servomotor driving driving lever.Guide pillar and cylinder are housed on module sliding block, can drive and dial
Bar moves up and down.Driving lever stirs four moulds and slips into next station to the right simultaneously.It is two rows totally ten to suppress above frame
Station, each station are up and down water box and heating plate, heating plate and contacting dies.The pressure of pressing station and slow cooling station and
Temperature of heating plate can be adjusted.The drive mechanism that heating plate and water box move up and down in drive is cylinder, and by guide pillar guide pin bushing
It is oriented to.The forward right side of equipment is blanketed zone push rod, and being driven by the cylinder mould, side moves into cooling transitional region backward.Equipment
Right lateral side is cooling zone push rod, is also driven by the cylinder mould and is moved from cooling transitional region to cooling zone, and cooling jacket is bilayer
Cooling water is filled in structure, internal inflated with nitrogen, outside, ensures that mould cools down as early as possible.Import and export slideway rear side and cooling jacket phase
Connect, outlet push rod (straight line module, servomotor driving) is fixed with table top, outlet push rod promotes mould to release cooled region.
One sect is set herein, is driven by the cylinder its folding.Mould movement is in closed chamber, intracavitary nitrogen charging gas shielded, prevents mould
Tool oxidation.
Beneficial effect：Because the utility model uses above mode of heating, add with reference to electromagnetic induction heating and electric heating conduction
The hot-bending machine of hot two kinds of technologies, both technologies is combined together, warm-up phase uses sensing heating, pressing stage and slow cooling
Stage uses Electric heating, the advantages of having played both technologies, effectively improves processing efficiency, improves product fine rate, drop
Low energy consumption.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model
Fig. 2 is A-A profiles of the present utility model
Fig. 3 is the structure chart of mould of the present utility model
In Fig. 1,2,3：1- import push rod A, 2- import push rod B, 3- sensing heaters, 4- claws, 5- blanketed zones push rod A,
6-1 --- blanketed zone push rod B1,6-2- blanketed zones push rod B2,7- cooling zones push rod, 8- cooling jackets, 9- outlets push rod, 10- enter
Export slideway, 11- blanketed zones transition station, 12- heel row A pressing stations, 13- heel row B pressing stations, 14- heel row C slow cooling works
Position, 15- heel row D slow cooling stations, 16- heel row E slow cooling stations, 17- front rows A pressing stations, 18- front rows B pressing stations, before 19-
Arrange C slow cooling stations, 20- front rows D slow cooling stations, 21- front rows E slow cooling stations, 22- driving levers, 23- subjacent water box, heating plate under 24-,
The upper heating plates of 25-, 26- upper water box, mould under 27-, 28- sheet glass, the upper moulds of 29-.
Embodiment
The utility model is described in further detail with embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1, 2, 3：Sheet glass is placed in mould, is placed at import push rod A1, access doors are opened, by import
Push rod A1 is pushed into mould, reaches at import push rod B2, and mould is pushed into heating zone sensing heater 3 by import push rod B2, sense
Heater 3 electric current 50-60A, frequency 10-20KHZ, DC voltage 600V are answered, mould is gradually heated to 580- by environment temperature
800 degree, procedure above is repeated every 30S, is sequentially placed into mould, every piece of mould enters sensing heater 3, and its heating process is all
During running from the inlet to the outlet, 580-800 degree is gradually heated to.When being put into the 7th piece of mould, first mould being put into
Tool is pulled to the end of sensing heater 3, mould is sent into blanketed zone transition station 11 by claw 4, between two row's stations are distinguished successively
Every feeding, interval time 30S.Mould is pushed into heel row A pressing stations 12 by blanketed zone push rod B1, and upper heating plate 25 is depressed, pressure
50 kilograms, upper heating plate 25 and lower heating plate 24 keep the temperature of 590-810 degree, ensure in pressing process, mold temperature
Loss is as far as possible small.Pressure keeps 60S.
After 30S, mould is pushed into front-seat A pressing stations 17 by blanketed zone push rod B2, and upper heating plate 25 is depressed, and pressure 50 is public
Jin, upper heating plate 25 and lower heating plate 24 keep the temperature of 590-810 degree, ensure in pressing process, mold temperature loss
It is small as far as possible.Pressure keeps 60S.
Then the mould of heel row A pressing stations 12 is pushed into heel row B pressing stations 13 by driving lever 22, and upper heating plate 25 is depressed,
100 kilograms of pressure, same upper heating plate 25 and lower heating plate 24 keep the temperature of 590-810 degree, and pressure keeps 60S；
After 30S, the mould of front-seat A pressing stations 17 is pushed into front-seat B pressing stations 18 by driving lever 22, and upper heating plate 25 is pressed
Under, 100 kilograms of pressure, same above heating plate 25 and lower heating plate 24 keep the temperature of 590-810 degree, and pressure keeps 60S.
In next step, the mould of heel row B pressing stations 13 is pushed into heel row C slow cooling station 14 by driving lever 22, and upper heating plate 25 is pressed
Under, pressure is 1 kilogram, and upper and lower temperature of heating plate is 300 degree, keeps 60S, under the conduction of heat, slowly reduces mold temperature；
After 30S, the mould of front-seat B pressing stations 18 is pushed into front-seat C slow cooling station 19 by driving lever 22, and upper heating plate 25 is depressed, pressure 1
Kilogram, upper and lower temperature of heating plate is 300 degree, keeps 60S, under the conduction of heat, slowly reduces mold temperature, pressure is kept
60S。
In next step, the mould of heel row C slow cooling station 14 is pushed into heel row D slow cooling station 15 by driving lever 22, and upper heating plate 25 is pressed
Under, pressure is 1 kilogram, and upper and lower temperature of heating plate is 200 degree, keeps 60S, under the conduction of heat, slowly reduces mold temperature；
After 30S, the mould of front-seat C slow cooling station 19 is pushed into front-seat D slow cooling station 20 by driving lever 22, and upper heating plate 25 is depressed, pressure 1
Kilogram, upper and lower temperature of heating plate is 200 degree, keeps 60S, under the conduction of heat, slowly reduces mold temperature, pressure is kept
60S。
In next step, the mould of heel row D slow cooling station 15 is pushed into heel row E slow cooling station 16 by driving lever 22, and upper heating plate 25 is pressed
Under, pressure is 1 kilogram, and upper and lower temperature of heating plate is 100 degree, keeps 60S, under the conduction of heat, slowly reduces mold temperature；
After 30S, the mould of front-seat D slow cooling station 20 is pushed into front-seat E slow cooling station 21 by driving lever 22, and upper heating plate 25 is depressed, pressure 1
Kilogram, upper and lower temperature of heating plate is 100 degree, keeps 60S, under the conduction of heat, slowly reduces mold temperature, pressure is kept
60S。
In next step, mould is pushed into cooled region by blanketed zone push rod A5, and cooling zone push rod 7 is pushed it into cooling jacket 8
Cooled down, 18 degree of recirculated waters are led in cooling jacket 8, take away the heat that mould distributes, until mould advances to cooling zone end,
Mould is cooled to environment temperature.Outlet portal is opened, and outlet push rod 9 releases mould, completes whole road technique.Mould is opened, is taken
Go out the sheet glass 28 suppressed, be put into flat glass film, start next process cycles.Repeat above-mentioned action.
In embodiment of above, the mould uses graphite material, and mould preheating uses induction heating mode, has section
Can, it is efficient the advantages of；Compressing station totally 4, slow cooling station totally 6, using electrical bar mode of heating；Cooling station uses
Gas and water exchanges the type of cooling.In whole process, mould is in nitrogen guard space, prevents mould from aoxidizing.
Embodiment of above is only to illustrate the technical solution of the utility model and unrestricted, although with reference to preferred embodiment
The utility model is described in detail, it will be understood by those within the art that, can be to skill of the present utility model
Art scheme is modified or equivalent substitution, and without departing from the objective and scope of technical solutions of the utility model, it all should cover
Among right of the present utility model.
Claims (3)
1. the hot-bending machine of a kind of combination electromagnetic induction heating and two kinds of technologies of electric heating conduction heating, be by：Import push rod A, import
Push rod B, sensing heater, claw, blanketed zone push rod, cooling zone push rod, cooling jacket, push rod is exported, import and export slideway, compacting
Area's transition station, heel row A pressing stations, heel row B pressing stations, heel row C slow cooling stations, heel row D slow cooling stations, heel row E slow cooling
Station, front-seat A pressing stations, front-seat B pressing stations, front-seat C slow cooling station, front-seat D slow cooling station, front-seat E slow cooling station, dial
Bar, subjacent water box, lower heating plate, upper heating plate, upper water box, lower mould, sheet glass, upper mould, transformer composition, it is characterised in that：Enter
Import push rod A is fixed with the right side of outlet slideway, inlet and outlet slideway front left side is import push rod B, and sensing heater is enclosed on heating zone
Outside sliding ledge cover, transformer is located inside chassis, is provided with cross slid platform outside mask body on heating zone, is driven by servomotor
It is dynamic, pneumatic-finger is housed on slide unit, drives claw to clamp the mould for being pushed out sensing heater region, allows it all around
Motion, is finally displaced into blanketed zone transition station, and transition station in blanketed zone connects with heating zone slideway, L-shaped distribution, compacting
Area is respectively provided with two cylinders on the left of the rear right side of heating zone, two row blanketed zones, can promote in transition station
Mould on platform enters first of pressing station, and compacting frame internal symmetry is equipped with 2 straight line modules, can be respectively by servo electricity
Machine driving driving lever promotes the mould of two row blanketed zones, and guide pillar and cylinder are housed on module sliding block, driving lever can be driven to move up and down,
Driving lever stirs four moulds and slips into next station to the right simultaneously, and it is two rows totally ten stations to suppress above frame, Mei Gegong
Position is up and down water box and heating plate, heating plate and contacting dies, the pressure and temperature of heating plate of pressing station and slow cooling station
It can adjust, the drive mechanism that heating plate and water box move up and down in drive is cylinder, and is oriented to by guide pillar guide pin bushing, equipment
Forward right side is blanketed zone push rod, and being driven by the cylinder mould, side moves into cooling transitional region backward, and the right lateral side of equipment is cold
But area's push rod, also it is driven by the cylinder mould and is moved from cooling transitional region to cooling zone, cooling jacket is double-decker, and inside is filled
Cooling water is filled in nitrogen, outside, ensures that mould cools down as early as possible, connects on rear side of inlet and outlet slideway with cooling jacket, solid on table top
Surely there is outlet push rod, outlet push rod promotes mould to release cooled region.
2. the hot-bending machine of a kind of combination electromagnetic induction heating according to claim 1 and two kinds of technologies of electric heating conduction heating,
It is characterized in that：The mould uses graphite material, and mould preheating uses electromagnetic induction heating mode；Pressing stage and slow cooling rank
Duan Caiyong electric heating conduction heating modes, compressing station totally 4, slow cooling station totally 6, using electrical bar mode of heating；It is cold
But station exchanges the type of cooling using gas and water.
3. the hot-bending machine of a kind of combination electromagnetic induction heating according to claim 1 and two kinds of technologies of electric heating conduction heating,
It is characterized in that：In whole process, mould is in nitrogen guard space, prevents mould from aoxidizing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720595496.0U CN206767932U (en) | 2017-05-17 | 2017-05-17 | A kind of hot-bending machine of combination electromagnetic induction heating and two kinds of technologies of electric heating conduction heating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720595496.0U CN206767932U (en) | 2017-05-17 | 2017-05-17 | A kind of hot-bending machine of combination electromagnetic induction heating and two kinds of technologies of electric heating conduction heating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206767932U true CN206767932U (en) | 2017-12-19 |
Family
ID=60638421
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720595496.0U Expired - Fee Related CN206767932U (en) | 2017-05-17 | 2017-05-17 | A kind of hot-bending machine of combination electromagnetic induction heating and two kinds of technologies of electric heating conduction heating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206767932U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107117800A (en) * | 2017-05-17 | 2017-09-01 | 洛阳用功感应加热设备有限公司 | A kind of hot-bending machine of combination electromagnetic induction heating and two kinds of technologies of electric heating conduction heating |
-
2017
- 2017-05-17 CN CN201720595496.0U patent/CN206767932U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107117800A (en) * | 2017-05-17 | 2017-09-01 | 洛阳用功感应加热设备有限公司 | A kind of hot-bending machine of combination electromagnetic induction heating and two kinds of technologies of electric heating conduction heating |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171219 Termination date: 20210517 |