CN206754813U - A kind of control device of stable pneumatic branch ductwork pressure - Google Patents

A kind of control device of stable pneumatic branch ductwork pressure Download PDF

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Publication number
CN206754813U
CN206754813U CN201720535395.4U CN201720535395U CN206754813U CN 206754813 U CN206754813 U CN 206754813U CN 201720535395 U CN201720535395 U CN 201720535395U CN 206754813 U CN206754813 U CN 206754813U
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CN
China
Prior art keywords
gas
throttle valve
pressure
proportional throttle
branch
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720535395.4U
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Chinese (zh)
Inventor
张业明
李珂
魏绍亮
吕鲲
宋娜娜
王帅
陈永安
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Henan University of Technology
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Henan University of Technology
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Priority to CN201720535395.4U priority Critical patent/CN206754813U/en
Application granted granted Critical
Publication of CN206754813U publication Critical patent/CN206754813U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of control device of stable pneumatic branch ductwork pressure.Described control device is:It is made up of source of the gas, separator, air accumulator, stop valve, pressure sensor, proportional throttle valve, other normal gas equipments, intermittent big flow gas equipment, programmable controller;Each branch road proportional throttle valve is respectively arranged in the entrance of the intermittent big flow gas equipment of transmission pipeline network, each branch pressure sensor is respectively arranged in the entrance of each branch road proportional throttle valve, and pressure sensor and proportional throttle valve are connected to programmable controller by wire respectively;Described control device realizes following function:When with gas branch road measured pressure value not in the permission pressure limit that the branch road is set, corresponding controlled quentity controlled variable is then exported to proportional throttle valve, the reversely aperture of the valve port of regulation proportional throttle valve, the stable pressure with gas branch road, the quality of filling gas of the whole pneumatic pipe network branch road of raising.

Description

A kind of control device of stable pneumatic branch ductwork pressure
Technical field
The utility model belongs to Pneumatic power-saving and control field, more particularly to a kind of control of stable pneumatic branch ductwork pressure Device processed.
Background technology
In the pneumatic pipe network of the enterprises such as aluminium alloy wheel hub, electrolytic aluminium, tire, due to production line periodic maintenance or production line work Skill requirement, often uses intermittent big flow gas blowing device;These equipment are opened every time frequently results in pneumatic pipe network pressure The wide fluctuations of power, the normal production of other production lines can be influenceed when serious.
In order to ensure the normal operation of other production lines, enterprise's generally use improves the side of whole compressed air pipe network pressure Method;Compressed air pipe network pressure also increases power consumption, compressed air leakage amount of whole system etc. while raising.
In order to reduce the range of pressure fluctuations of pneumatic pipe network, the quality of filling gas of pneumatic pipe network is improved it is necessary to for intermittence Big flow gas equipment optimizes to pneumatic pipe network system, therefore how to go to identify intermittent big flow gas equipment just very It is crucial.
How the utility model is for identifying and controlling intermittent this problem of big flow gas equipment, it is proposed that Yi Zhongwen Determine the control device of pneumatic branch ductwork pressure.
The content of the invention
The purpose of this utility model is:For how to identify and control intermittent this problem of big flow gas equipment, carry A kind of control device of stable pneumatic branch ductwork pressure is gone out.
The utility model is:
A kind of control device of stable pneumatic branch ductwork pressure, it includes source of the gas(1), separator(2), air accumulator(3)、 Stop valve(4), pressure sensor(5), proportional throttle valve(6)Other normal gas equipments(7), intermittent big flow sets with gas It is standby(8), programmable controller(9).Each branch road proportional throttle valve(6)It is respectively arranged in the intermittent big flow gas of transmission pipeline network The entrance of equipment, each branch pressure sensor(5)It is respectively arranged in the entrance of each branch road proportional throttle valve, pressure sensor(5) And proportional throttle valve(6)Programmable controller is connected to by wire respectively(9).
The control device, wherein, each branch pressure sensor(5)It is each with gas branch pressure value and to be transmitted for gathering To programmable controller(9);Programmable controller(9)For handling each branch pressure data, control ratio section is calculated The controlled quentity controlled variable of the valve port opening of valve is flowed, and controlled quentity controlled variable is sent to proportional throttle valve(6), control and adjust proportional throttle valve(6) Valve port opening, reduce the air consumption of intermittent big flow gas equipment, ensure branch road and be responsible for the pressure stability of net gas.
When this needs proportional throttle valve with gas branch road(6)Valve port aperture increase to reduce branch pressure when, the valve port Aperture increase along the positive number using more than 1 rule incremental as the logarithmic function at bottom, the valve port of proportional throttle valve at the beginning The speed of opening is maximum, as this uses the reduction of gas branch pressure, proportional throttle valve(6)Valve port opening speed be gradually reduced, Allow until this is reduced to gas branch pressure in pressure limit;When this needs proportional throttle valve with gas branch road(6)Valve port When aperture reduces to increase branch pressure, the logarithmic function of the aperture of the valve port along the positive number using more than 0 and less than 1 bottom of as The rule successively decreased reduces, at the beginning proportional throttle valve(6)The speed closed of valve port it is maximum, as this uses the increasing of gas branch pressure Greatly, proportional throttle valve(6)Valve port closing velocity be gradually reduced, until this increases to permission pressure limit with gas branch pressure It is interior.
The control device of a kind of stable pneumatic branch ductwork pressure provided by the utility model, by the way that each branch road is used into gas Pressure stability is controlled in the permission pressure limit of setting, reduces the range of pressure fluctuations of each branch road of pneumatic pipe network, is improved pneumatic The overall quality of filling gas of pipe network, ensure the normal operation of all production lines, improve tradition to improve gas source feed amount to stablize The increase compressor of ductwork pressure opens the control method of number of units, realizes the section of each branch road pipe network of pneumatic system to greatest extent Can consumption reduction.
Brief description of the drawings
Fig. 1 is a kind of control device composition frame chart of stable pneumatic branch ductwork pressure.
Fig. 2 is a kind of control flow chart of the control device of stable pneumatic branch ductwork pressure.
Embodiment
As shown in figure 1, a kind of control device of stable pneumatic branch ductwork pressure, by source of the gas(1), separator(2), gas storage Tank(3), stop valve(4), pressure sensor(5), proportional throttle valve(6)Other normal gas equipments(7), intermittent big flow Gas equipment(8), programmable controller(9)Composition.
Wherein, respectively with gas branch pressure sensor(5)It is each with gas branch pressure value and to be sent to programmable for gathering Sequence controller(9);Programmable controller(9)Handled with gas branch pressure value each, and by result export to than Example choke valve(6).
As shown in Figure 1, gas branch pressure sensor is used by each(5)And programmable controller(9)It is installed to pneumatic pipe network In system, pneumatic system and control device are opened, in programmable controller(9)The good each permission pressure with gas branch road of inner setting Scope, and debug and finish.
Respectively the fluctuation range with gas branch pressure is allowing in pressure limit during pneumatic pipe network normal operation, intermittent big stream The moment that gas equipment is measured in opening and closing can produce a larger fluctuation to pneumatic pipe network branch pressure, i.e., intermittent big Flow gas equipment can be obviously reduced in the moment pneumatic pipe network branch pressure of unlatching, and intermittent big flow gas equipment is being closed Moment pneumatic pipe network branch pressure can significantly increase.
As shown in Fig. 2, when the maximum for being higher than the permission pressure limit that the branch road is set with gas branch road measured pressure value When, programmable controller(9)Control the branch road proportional throttle valve(6)Valve port opening increase, to improve air consumption, reduction gas The pressure of branch road;When being less than the minimum value for the permission pressure limit that the branch road is set with gas branch road measured pressure value, may be programmed Controller(9)Control the branch road proportional throttle valve(6)Valve port opening reduce, to reduce air consumption, the pressure of increase gas branch road Power.
With above-mentioned process control and adjust proportional throttle valve(6)Valve port opening, each branch road is controlled with atmospheric pressure is stable System reduces the range of pressure fluctuations of each branch road of pneumatic pipe network in the permission pressure limit of setting, improve the whole of pneumatic pipe network Body quality of filling gas, ensure the normal operation of all production lines.

Claims (2)

  1. A kind of 1. control device of stable pneumatic branch ductwork pressure, it is characterised in that:By source of the gas(1), separator(2), gas storage Tank(3), stop valve(4), pressure sensor(5), proportional throttle valve(6), other normal gas equipments(7), intermittent big flow Gas equipment(8), programmable controller(9)Composition;
    Wherein, each branch road proportional throttle valve(6)The entrance of the intermittent big flow gas equipment of transmission pipeline network is respectively arranged in, respectively Branch pressure sensor(5)It is respectively arranged in the entrance of each branch road proportional throttle valve, pressure sensor(5)And proportional throttle valve (6)Programmable controller is connected to by wire respectively(9).
  2. A kind of 2. control device of stable pneumatic branch ductwork pressure according to claim 1, it is characterised in that:Each Road pressure sensor(5)It is each with gas branch pressure value and to be sent to programmable controller for gathering(9);Programmable control Device processed(9)For handling each branch pressure data, the controlled quentity controlled variable of the valve port opening of control proportional throttle valve is calculated, and will control Amount is sent to proportional throttle valve(6), control and adjust proportional throttle valve(6)Valve port opening, reduce intermittent big flow gas The air consumption of equipment, ensure branch road and be responsible for the pressure stability of net gas.
CN201720535395.4U 2017-05-16 2017-05-16 A kind of control device of stable pneumatic branch ductwork pressure Expired - Fee Related CN206754813U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720535395.4U CN206754813U (en) 2017-05-16 2017-05-16 A kind of control device of stable pneumatic branch ductwork pressure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720535395.4U CN206754813U (en) 2017-05-16 2017-05-16 A kind of control device of stable pneumatic branch ductwork pressure

Publications (1)

Publication Number Publication Date
CN206754813U true CN206754813U (en) 2017-12-15

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ID=60617891

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720535395.4U Expired - Fee Related CN206754813U (en) 2017-05-16 2017-05-16 A kind of control device of stable pneumatic branch ductwork pressure

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107035970A (en) * 2017-05-16 2017-08-11 河南理工大学 The control device and control method of a kind of stable pneumatic branch ductwork pressure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107035970A (en) * 2017-05-16 2017-08-11 河南理工大学 The control device and control method of a kind of stable pneumatic branch ductwork pressure
CN107035970B (en) * 2017-05-16 2023-10-27 河南理工大学 Control device and control method for stabilizing pneumatic branch pipe network pressure

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171215

Termination date: 20200516

CF01 Termination of patent right due to non-payment of annual fee