CN104747453B - Two-stage screw compressor discharge pressure stabilizing device and two-stage screw compressor discharge pressure stabilizing method - Google Patents

Two-stage screw compressor discharge pressure stabilizing device and two-stage screw compressor discharge pressure stabilizing method Download PDF

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CN104747453B
CN104747453B CN201510069449.8A CN201510069449A CN104747453B CN 104747453 B CN104747453 B CN 104747453B CN 201510069449 A CN201510069449 A CN 201510069449A CN 104747453 B CN104747453 B CN 104747453B
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pressure
expulsion
secondary exhaust
exhaust pressure
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CN104747453A (en
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庞晓波
张炯焱
罗建根
张云
周杰
赵浩勇
赖东骥
沈浩
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Ningbo Baosi Energy Equipment Co Ltd
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Abstract

The invention provides a two-stage screw compressor discharge pressure stabilizing device which comprises a front buffer tank, wherein the front buffer tank is connected with a primary screw compressor; the rear part of the primary screw compressor is connected with a primary buffer tank; the primary buffer tank is connected with a secondary screw compressor; the rear part of the secondary screw compressor is connected with the secondary buffer tank. The two-stage screw compressor discharge pressure stabilizing device is characterized in that the primary buffer tank is connected with the front buffer tank by virtue of a primary exhaust gas backflow pipeline; the primary exhaust gas return pipeline is provided with a primary backflow regulating valve; the primary buffer tank is further provided with a primary exhaust gas pressure relief pipeline; the primary exhaust gas pressure relief pipeline is connected with the front buffer tank; the secondary buffer tank is connected with the front buffer tank by virtue of a secondary exhaust gas backflow pipeline; the secondary exhaust gas backflow pipeline is provided with a secondary backflow regulating valve; the secondary buffer tank is further provided with a secondary exhaust gas pressure relief pipeline; the secondary exhaust gas pressure relief pipeline is connected with the front buffer tank. The two-stage screw compressor discharge pressure stabilizing device has the advantages that the exhaust gas backflow valves and the exhaust gas pressure relief valves are sequentially adjusted by virtue of a PLC, so that the exhaust gas pressure stability is ensured, and the system automation degree is improved.

Description

A kind of two-stage helical-lobe compressor pressure at expulsion stabilising arrangement and its antihunt means
Technical field
The present invention relates to a kind of two-stage helical-lobe compressor automatic control technology field;Specifically related to a kind of two-stage screw compression The stabilising arrangement and its antihunt means of machine pressure at expulsion.
Background technology
Existing large-scale combustible gas power plant quality of filling gas is required it is higher, stability especially to supply gas pressure and The degree of purity of gas has strict requirements;If the over proof number range of supply gas pressure, can cause electricity generation system report Alert, the scope for exceeding is larger, results even in electricity generation system shutdown.
The pressure charging system in combustible gas power plant generally adopt two-stage helical-lobe compressor, into helical-lobe compressor unstripped gas not There is the phenomenon of pressure oscillation with can avoiding, when the pressure oscillation of unstripped gas, the pressure at expulsion of one-level helical-lobe compressor also with Fluctuation, at the same time the pressure at expulsion of two grades of helical-lobe compressors also can fluctuate.
If in the case of raw gas pressure fluctuation range is less, PLC according to pressure transmitter transmission come exhaust pressure Power actual value is compared with setting value, and stablizing for supply gas pressure can be just effectively ensured so as to adjust electric machine frequency;However, working as When raw gas pressure fluctuation range is larger, pressure at expulsion also necessarily leads to larger fluctuation, now generally requires artificially to adjust electricity The running frequency of machine, to guarantee stablizing for pressure at expulsion.This manual adjustment mode can usually occur hysteresis, so as to cause The warning of electricity generation system is even shut down.Therefore, method of manual adjustment affects equipment reliability of operation, and reduces power plant life Produce efficiency.
The content of the invention
The technical problem to be solved is the situation for prior art, there is provided one kind can improve the stability of a system And the devices and methods therefor of the stable pressure at expulsion of two-stage helical-lobe compressor for automatically controlling.
The present invention solve the technical scheme that adopted of above-mentioned technical problem for:A kind of stable exhaust pressure of two-stage helical-lobe compressor The device of power, including front buffer tank, the front buffer tank is by one-level air inlet pipeline and the air inlet of one-level helical-lobe compressor It is connected;The gas outlet of the one-level helical-lobe compressor is connected by one-level gas exhaust piping with first-level buffer tank;The first-level buffer tank Top is connected by secondary inlet pipeline with the air inlet of two grades of helical-lobe compressors, and the gas outlet of two grades of helical-lobe compressors passes through Secondary exhaust pipeline is connected with level 2 buffering tank;One-level pressure at expulsion transmitter is installed on the one-level gas exhaust piping, it is described Secondary exhaust pressure transmitter is installed, the one-level pressure at expulsion transmitter and secondary exhaust pressure become on secondary exhaust pipeline Device is sent to be connected with PLC;It is characterized in that:
The first-level buffer tank top is connected by one-level exhaust gas recirculation pipeline with the front buffer tank;In the one-level One-level return valve is installed on exhaust gas recirculation pipeline;The one-level return valve is connected with the PLC;The first-level buffer Tank top is additionally provided with one-level exhaust pressure relief pipeline, and the one-level exhaust pressure relief pipeline connects the front buffer tank;Described one One-level exhaust pressure relief valve is installed on level exhaust pressure relief pipeline, the one-level exhaust pressure relief valve is connected with the PLC;
The level 2 buffering tank top is connected by secondary exhaust return line with the front buffer tank;At described two grades Two grades of return valves are installed on exhaust gas recirculation pipeline;Two grades of return valves are connected with the PLC;The level 2 buffering Tank top is additionally provided with secondary exhaust pressure relief pipe, and the secondary exhaust pressure relief pipe connects the front buffer tank;Described two Secondary exhaust relief valve is installed on level exhaust pressure relief pipeline, the secondary exhaust relief valve is connected with the PLC.
The one-level helical-lobe compressor is driven by one-level variable-frequency motor, and the one-level variable-frequency motor is connected with the PLC;It is described Two grades of helical-lobe compressors are driven by two grades of variable-frequency motors, and two grades of variable-frequency motors are connected with the PLC.
The present invention one stage of compression be provided with connection first-level buffer tank and front buffer tank one-level exhaust gas recirculation pipeline and One-level exhaust pressure relief pipeline, one-level exhaust gas recirculation pipeline is provided with one-level exhaust gas recirculation regulating valve, on one-level exhaust pressure relief pipeline One-level exhaust pressure relief valve is installed.The data that PLC is gathered according to pressure sensor, are analyzed and compare, so as to be vented to one-level Return valve or one-level exhaust pressure relief valve are adjusted, and reach the stable purpose of pressure at expulsion.Two grades of helical-lobe compressors are adopted Same adjusting means.The automaticity of system is greatly improved, operational reliability is increased.
A kind of two-stage helical-lobe compressor pressure at expulsion antihunt means, comprise the following steps that:
The first step, selection control model:Control model is adjusted to " manual mode ";
Second step, parameter setting:The electric machine frequency of setting one-level variable-frequency motor and two grades of variable-frequency motors, one-level is vented back The aperture of stream regulating valve and secondary exhaust return valve is set as 0%;
3rd step, start;
4th step, manual regulation parameter;The electric machine frequency of one-level variable-frequency motor and two grades of variable-frequency motors is adjusted manually, makes one Level pressure at expulsion and secondary exhaust pressure reach setting value;
5th step, switching control pattern:One-level pressure at expulsion and secondary exhaust pressure actual value undulate quantity are less than setting ± the 1% of value, and stable operation 2 minutes;It is " automatic mode " by control mode switch;
6th step, PLC are automatically controlled:
PLC is compared the one-level pressure at expulsion actual value that one-level pressure at expulsion transmitter is gathered with setting value;
When one-level pressure at expulsion actual value is less than one-level pressure at expulsion setting value, one-level variable-frequency motor is improved by PLC Frequency, and reduce the aperture of one-level return valve, make one-level pressure at expulsion actual value reach setting value;If still low more than 2 seconds In setting value, one-level exhaust pressure relief valve is closed;
When one-level pressure at expulsion actual value is higher than one-level pressure at expulsion setting value, one-level variable-frequency motor is reduced by PLC Frequency, while increasing the aperture of one-level return valve, makes one-level pressure at expulsion actual value reach setting value;If more than 2 seconds still Higher than setting value, PLC control one-level exhaust pressure relief valves are opened, and closing when one-level pressure at expulsion actual value is less than setting value should One-level exhaust pressure relief valve;
Meanwhile, PLC is compared the secondary exhaust pressure actual value that secondary exhaust pressure transmitter is gathered with setting value;
When secondary exhaust pressure actual value is less than secondary exhaust pressure set points, by PLC two grades of variable-frequency motors of raising Frequency, and reduce the aperture of two grades of return valves, make secondary exhaust pressure actual value reach setting value;If still low more than 2 seconds In setting value, one-level exhaust pressure relief valve is closed;;
When secondary exhaust pressure actual value is higher than secondary exhaust pressure set points, by PLC two grades of variable-frequency motors of reduction Frequency, while increasing the aperture of two grades of return valves, makes secondary exhaust pressure actual value reach setting value;If more than 2 seconds still Higher than setting value, PLC control one-level exhaust pressure relief valves are opened, and closing when one-level pressure at expulsion actual value is less than setting value should One-level exhaust pressure relief valve.
The present invention adopts PLC autocontrol methods, greatly improves the automation function of equipment, reduces the dependence to people Degree, and equipment reliability of operation is improved, so as to improve production efficiency.
Description of the drawings
Fig. 1 is the structure drawing of device of the present invention;
Fig. 2 is the control flow chart of the present invention;
Specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing embodiment.
Fig. 1 illustrates one embodiment of the present invention, wherein two-stage helical-lobe compressor pressure at expulsion stabilising arrangement it include it is front Surge tank 2 is put, the front buffer tank is connected by one-level air inlet pipeline 3 with the air inlet of one-level helical-lobe compressor 4.One-level screw rod The gas outlet of compressor 4 is connected by one-level gas exhaust piping 6 with first-level buffer tank 9.Unstripped gas 1 passes through prefilter surge tank 2 Into one-level helical-lobe compressor 4, discharge Jing after one-level helical-lobe compressor 4 compresses, the unstripped gas of discharge passes through one-level gas exhaust piping 6 Into first-level buffer tank 9.
One-level helical-lobe compressor 4 is driven by one-level variable-frequency motor 5, and one-level variable-frequency motor 5 is by PLC26 controls.In one-level row One-level pressure at expulsion transmitter 8 is installed, the one-level pressure at expulsion transmitter 8 is connected with PLC on air pipe 6.First-level buffer tank 9 Top is connected by one-level exhaust gas recirculation pipeline 10 with front buffer tank 2;One-level is installed on one-level exhaust gas recirculation pipeline 10 Return valve 11;The one-level return valve 11 is controlled to adjust by PLC.The top of first-level buffer tank 9 is additionally provided with one-level exhaust Pressure relief pipe 12, the connection front buffer of one-level exhaust pressure relief pipeline 12 tank 2;One-level is installed on one-level exhaust pressure relief pipeline 12 Exhaust pressure relief valve 13, the one-level exhaust pressure relief valve 13 is controlled to adjust by PLC.
When one-level pressure at expulsion fluctuates, first adjusted by one-level variable-frequency motor and one-level return valve;In exhaust Pressure exceedes setting value, if the adjustment of one-level variable-frequency motor and one-level return valve cannot stablize one-level pressure at expulsion, beats Driving one-level exhaust pressure relief valve carries out pressure release, is finally reached the purpose of stable one-level pressure at expulsion.
Its one-level pressure at expulsion control process is such:The one-level exhaust that PLC gathers one-level pressure at expulsion transmitter 8 Pressure actual value is compared with setting value;
(1) when one-level pressure at expulsion actual value is less than one-level pressure at expulsion setting value, one-level variable-frequency motor is improved by PLC 5 frequency, and reduce the aperture of one-level return valve 11, make one-level pressure at expulsion actual value reach setting value.If more than 2 seconds Setting value is still below, one-level exhaust pressure relief valve 13 is closed.
(2) when one-level pressure at expulsion actual value is higher than one-level pressure at expulsion setting value, one-level variable-frequency motor is reduced by PLC 5 frequency, while increasing the aperture of one-level return valve 11, makes one-level pressure at expulsion actual value reach setting value;If more than 2 Second remains above setting value, and PLC control one-level exhaust pressure reliefs valve 13 is opened, when one-level pressure at expulsion actual value is less than setting value Close the one-level exhaust pressure relief valve 13.
The top of first-level buffer tank 9 is connected by secondary inlet pipeline 14 with the air inlet of two grades of helical-lobe compressors 15, should Two grades of helical-lobe compressors 15 are driven by two grades of variable-frequency motors 16, and two grades of variable-frequency motors 16 are by PLC26 controls.Two grades of screw compressions The gas outlet of machine 15 is connected by secondary exhaust pipeline 17 with level 2 buffering tank 20.One stage of compression raw material in first-level buffer tank 9 Gas enters two grades of helical-lobe compressors 15 by secondary inlet pipe 14, and Jing after two grades of helical-lobe compressors 15 compress secondary exhaust is passed through Road 17 enters level 2 buffering tank 20.
Secondary exhaust pressure transmitter 19 is installed on secondary exhaust pipeline 17, the secondary exhaust pressure transmitter 19 with PLC is connected.The top of level 2 buffering tank 20 is connected by secondary exhaust return line 21 with front buffer tank 2;Return in secondary exhaust Two grades of return valves 22 are installed on flow tube road 21;Two grades of regulating valves 22 are controlled to adjust by PLC26.Level 2 buffering tank 20 is pushed up Portion is additionally provided with secondary exhaust pressure relief pipe 23, the connection front buffer of secondary exhaust pressure relief pipe 23 tank 2;Let out in secondary exhaust Secondary exhaust relief valve 24 is installed, the secondary exhaust relief valve 24 is controlled to adjust by PLC26 on pressure pipe road 23.
When secondary exhaust pressure oscillation, first adjusted by two grades of variable-frequency motors and one-level return valve;At two grades Pressure at expulsion exceedes setting value, if the adjustment of two grades of variable-frequency motors and two grades of return valves cannot stablize secondary exhaust pressure, Then opening secondary exhaust relief valve carries out pressure release, is finally reached the purpose of stable secondary exhaust pressure.
Secondary exhaust pressure control procedure is such:The secondary exhaust that PLC gathers secondary exhaust pressure transmitter 19 Pressure actual value is compared with setting value;
(1) when secondary exhaust pressure actual value is less than secondary exhaust pressure set points, two grades of variable-frequency motors are improved by PLC 16 frequency, and reduce the aperture of two grades of return valves 22, make secondary exhaust pressure actual value reach setting value.If more than 2 Second is still below setting value, closes secondary exhaust relief valve 24.
(2) when secondary exhaust pressure actual value is higher than secondary exhaust pressure set points, two grades of variable-frequency motors are reduced by PLC 16 frequency, while increasing the aperture of two grades of return valves 22, makes secondary exhaust pressure actual value reach setting value;If exceeding Setting value is remained above within 2 seconds, PLC control secondary exhausts relief valve 24 is opened, until secondary exhaust pressure actual value is less than setting value When close the secondary exhaust relief valve 24.
As shown in Fig. 2 a kind of two-stage helical-lobe compressor pressure at expulsion antihunt means, comprise the following steps that:
The first step, selection control model:Control model is adjusted to " manual mode ";
Second step, parameter setting:The electric machine frequency of setting one-level variable-frequency motor and two grades of variable-frequency motors, one-level is vented back The aperture of stream regulating valve and secondary exhaust return valve is set as 0%;
3rd step, start;
4th step, manual regulation parameter;The electric machine frequency of one-level variable-frequency motor and two grades of variable-frequency motors is adjusted manually, makes one Level pressure at expulsion and secondary exhaust pressure reach setting value;
5th step, switching control pattern:One-level pressure at expulsion and secondary exhaust pressure actual value undulate quantity are less than setting ± the 1% of value, and stable operation 2 minutes;It is " automatic mode " by control mode switch;
6th step, PLC are automatically controlled:
PLC is compared the one-level pressure at expulsion actual value that one-level pressure at expulsion transmitter 8 is gathered with setting value;
When one-level pressure at expulsion actual value is less than one-level pressure at expulsion setting value, one-level variable-frequency motor 5 is improved by PLC Frequency, and reduce the aperture of one-level return valve 11, make one-level pressure at expulsion actual value reach setting value;If more than 2 seconds still Less than setting value, one-level exhaust pressure relief valve 13 is closed;
When one-level pressure at expulsion actual value is higher than one-level pressure at expulsion setting value, one-level variable-frequency motor 5 is reduced by PLC Frequency, while increasing the aperture of one-level return valve 11, makes one-level pressure at expulsion actual value reach setting value;If more than 2 seconds Setting value is remained above, PLC control one-level exhaust pressure reliefs valve 13 is opened, closed when one-level pressure at expulsion actual value is less than setting value Close the one-level exhaust pressure relief valve 13;
Meanwhile, secondary exhaust pressure actual value and the setting value that PLC gathers secondary exhaust pressure transmitter 19 is compared Compared with;
When secondary exhaust pressure actual value is less than secondary exhaust pressure set points, two grades of variable-frequency motors 16 are improved by PLC Frequency, and reduce the aperture of two grades of return valves 22, make secondary exhaust pressure actual value reach setting value;If more than 2 seconds Setting value is still below, secondary exhaust relief valve 24 is closed;
When secondary exhaust pressure actual value is higher than secondary exhaust pressure set points, two grades of variable-frequency motors 16 are reduced by PLC Frequency, while increase two grades of return valves 22 aperture, make secondary exhaust pressure actual value reach setting value;If more than 2 Second remains above setting value, and PLC control secondary exhausts relief valve 24 is opened, when secondary exhaust pressure actual value is less than setting value Close the secondary exhaust relief valve 24.
The present invention increased on the basis of existing technology return valve and exhaust pressure relief valve, the return valve and row Gas relief valve is controlled to adjust by PLC.PLC is calculated according to the actual value of pressure at expulsion with setting value, and then to being vented back Stream valve and exhaust pressure relief valve are adjusted, it is ensured that the stability of pressure at expulsion, substantially increase the automaticity of system, increase Operational reliability is added.And two-stage is adjusted to be carried out, interrelated simultaneously.

Claims (3)

1. a kind of two-stage helical-lobe compressor pressure at expulsion stabilising arrangement, including front buffer tank (2), the front buffer tank (2) leads to Cross one-level air inlet pipeline (3) to be connected with the air inlet of one-level helical-lobe compressor (4);The gas outlet of the one-level helical-lobe compressor (4) It is connected with first-level buffer tank (9) by one-level gas exhaust piping (6);The top of the first-level buffer tank (9) passes through secondary inlet pipeline (14) it is connected with the air inlet of two grades of helical-lobe compressors (15), the gas outlet of two grades of helical-lobe compressors (15) passes through secondary exhaust Pipeline (17) is connected with level 2 buffering tank (20);One-level pressure at expulsion transmitter is installed on the one-level gas exhaust piping (6) (8), secondary exhaust pressure transmitter (19), the one-level pressure at expulsion transmitter are installed on the secondary exhaust pipeline (17) (8) it is connected with PLC (26) with secondary exhaust pressure transmitter (19);It is characterized in that:
First-level buffer tank (9) top is connected by one-level exhaust gas recirculation pipeline (10) with the front buffer tank (2);Institute State and one-level return valve (11) is installed in one-level exhaust gas recirculation pipeline (10);The one-level return valve (11) with it is described PLC (26) is connected;First-level buffer tank (9) top is additionally provided with one-level exhaust pressure relief pipeline (12), the one-level exhaust pressure relief Pipeline (12) connects the front buffer tank (2);One-level exhaust pressure relief valve is installed on the one-level exhaust pressure relief pipeline (12) (13), one-level exhaust pressure relief valve (13) is connected with the PLC (26);
Level 2 buffering tank (20) top is connected by secondary exhaust return line (21) with the front buffer tank (2); Two grades of return valves (22) are installed on the secondary exhaust return line (21);Two grades of return valves (22) with it is described PLC (26) is connected;Level 2 buffering tank (20) top is additionally provided with secondary exhaust pressure relief pipe (23), the secondary exhaust pressure release Pipeline (23) connects the front buffer tank (2);Secondary exhaust relief valve is installed on the secondary exhaust pressure relief pipe (23) (24), the secondary exhaust relief valve (24) is connected with the PLC (26).
2. two-stage helical-lobe compressor pressure at expulsion stabilising arrangement according to claim 1, it is characterised in that:The one-level spiral shell Bar compressor (4) is driven by one-level variable-frequency motor (5), and the one-level variable-frequency motor (5) is connected with the PLC (26);Described two grades Helical-lobe compressor (15) is driven by two grades of variable-frequency motors (16), and two grades of variable-frequency motors (16) are connected with the PLC (26).
3. a kind of two-stage helical-lobe compressor pressure at expulsion antihunt means, comprise the following steps that:
The first step, selection control model:Control model is adjusted to " manual mode ";
Second step, parameter setting:The electric machine frequency of setting one-level variable-frequency motor and two grades of variable-frequency motors, by one-level return valve It is set as 0% with the aperture of two grades of return valves;
3rd step, start;
4th step, manual regulation parameter;The electric machine frequency of one-level variable-frequency motor and two grades of variable-frequency motors is adjusted manually, arranges one-level Atmospheric pressure reaches one-level pressure at expulsion setting value, and secondary exhaust pressure reaches secondary exhaust pressure set points;
5th step, switching control pattern:One-level pressure at expulsion and secondary exhaust pressure actual value undulate quantity are less than each exhaust ± the 1% of pressure set points, and stable operation 2 minutes;It is " automatic mode " by control mode switch;
6th step, PLC are automatically controlled:
The one-level pressure at expulsion actual value that PLC gathers one-level pressure at expulsion transmitter (8) is entered with one-level pressure at expulsion setting value Row compares;
When one-level pressure at expulsion actual value is less than one-level pressure at expulsion setting value, the frequency of one-level variable-frequency motor (5) is improved by PLC Rate, and reduce the aperture of one-level return valve (11), make one-level pressure at expulsion actual value reach one-level pressure at expulsion setting value; If being still below one-level pressure at expulsion setting value more than 2 seconds, one-level exhaust pressure relief valve (13) is closed;
When one-level pressure at expulsion actual value is higher than one-level pressure at expulsion setting value, the frequency of one-level variable-frequency motor (5) is reduced by PLC Rate, while increasing the aperture of one-level return valve (11), makes one-level pressure at expulsion actual value reach the setting of one-level pressure at expulsion Value;If remaining above one-level pressure at expulsion setting value more than 2 seconds, PLC controls one-level exhaust pressure relief valve (13) is opened, until one-level row Atmospheric pressure actual value closes one-level exhaust pressure relief valve (13) when being less than one-level pressure at expulsion setting value;
Meanwhile, PLC sets the secondary exhaust pressure actual value that secondary exhaust pressure transmitter (19) is gathered with secondary exhaust pressure Definite value is compared;
When secondary exhaust pressure actual value is less than secondary exhaust pressure set points, by PLC two grades of variable-frequency motors (16) of raising Frequency, and reduce the aperture of two grades of return valves (22), make secondary exhaust pressure actual value reach the setting of secondary exhaust pressure Value;If being still below secondary exhaust pressure set points more than 2 seconds, secondary exhaust relief valve (24) is closed;
When secondary exhaust pressure actual value is higher than secondary exhaust pressure set points, by PLC two grades of variable-frequency motors (16) of reduction Frequency, while increasing the aperture of two grades of return valves (22), makes secondary exhaust pressure actual value reach secondary exhaust pressure and sets Definite value;If remaining above secondary exhaust pressure set points more than 2 seconds, PLC controls secondary exhaust relief valve (24) is opened, until two grades Pressure at expulsion actual value closes the secondary exhaust relief valve (24) when being less than secondary exhaust pressure set points.
CN201510069449.8A 2015-02-07 2015-02-07 Two-stage screw compressor discharge pressure stabilizing device and two-stage screw compressor discharge pressure stabilizing method Active CN104747453B (en)

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CN110005610B (en) * 2018-01-04 2022-07-26 复盛实业(上海)有限公司 Interstage bleed air compressor
CN109812416A (en) * 2019-03-29 2019-05-28 重庆奇螺流体设备有限公司 Efficient two-stage air compressor and its control method
CN110043467A (en) * 2019-05-31 2019-07-23 上海齐耀螺杆机械有限公司 Two-stage series connection compressor cycle reflux control system
CN115467830B (en) * 2022-09-19 2024-08-06 上海齐耀螺杆机械有限公司 Gas flow regulating device and regulating method for two-stage screw compressor

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