CN206733304U - A kind of dry spray car of integrated crawler type - Google Patents
A kind of dry spray car of integrated crawler type Download PDFInfo
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- CN206733304U CN206733304U CN201720545906.0U CN201720545906U CN206733304U CN 206733304 U CN206733304 U CN 206733304U CN 201720545906 U CN201720545906 U CN 201720545906U CN 206733304 U CN206733304 U CN 206733304U
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- crawler type
- dry spray
- spray car
- vehicle frame
- motor
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Abstract
The utility model discloses a kind of dry spray car of integrated crawler type, including vehicle frame, the stirring injection equipment that is arranged on the walking mechanism of vehicle frame lower end and is arranged on vehicle frame upper end and walking mechanism drive system；Stirring injection equipment includes drain hopper and rabbling mechanism, and rabbling mechanism includes agitator and the agitating shaft being arranged in agitator；The dry spray car also includes air compressor machine, water tank, the first control system and the second control system；The exhaust end of air compressor machine is connected by blast pipe with nozzle, and drainpipe is connected with the discharge outlet of water tank；The material that stirring injection equipment sprays is sprayed to construction surface after being mixed with the water that drainpipe is discharged.A large amount of cement airborne dusts caused by the utility model has effectively prevented artificial spice, artificial loading, construction booster, plugging are removed；The airborne dust on interim rickyard ground during construction is prevented.
Description
Technical field
Technical field of building construction is the utility model is related to, concretely relates to a kind of dry spray car of integrated crawler type.
Background technology
Currently used dry spraying machine, injection equipment and air compressor machine, water tank etc. are separated, and all parts are individually transported
Make；The drawbacks of existing is that, due to all parts lock out operation, operation sequence is cumbersome, and due to larger with the contact area of environment,
The dust for causing to be discharged into environment is more, and therefore, pollution on the environment is more serious.
In addition, it is first by material in the prior art（Aggregate, cement and accelerator）After mix is uniform, recycle artificial
Or machine is added in spraying machine, delivered at nozzle using compressed air, and sprayed after being mixed with water under high pressure to construction surface, it is this
The drawbacks of form of construction work is present is that the stirring of material separates with the injection of material, due to being operated in different environment,
Add environmental pollution.
Utility model content
The purpose of this utility model is that providing a kind of integrated crawler type for solution problems of the prior art does
Car is sprayed, a large amount of cement caused by the dry spray car has effectively prevented artificial spice, artificial loading, construction booster, plugging are removed are raised
Dirt；The airborne dust on interim rickyard ground during construction is prevented.
To achieve the above object, technical scheme is used by the utility model：A kind of dry spray car of integrated crawler type, bag
Stirring injection equipment and the walking mechanism driving for include vehicle frame, being arranged on the walking mechanism of vehicle frame lower end and be arranged on vehicle frame upper end
System；
The stirring injection equipment includes being installed in the drain hopper of vehicle frame upper end and below drain hopper by support
Rabbling mechanism, rabbling mechanism include agitator and the stirring for driving it to rotate by the first motor being arranged in agitator
Axle, rabbling mechanism are used for the various materials that mix adds and material of the mix after uniform are delivered to the nozzle of agitator bottom
Place；
The dry spray car also includes air compressor machine, water tank, the first control system and the second control system for being arranged on vehicle frame upper end；
The exhaust end of air compressor machine is connected by blast pipe with nozzle, and drainpipe, drainpipe are connected with the discharge outlet of water tank
Water pump is provided with, water pump is driven by the second motor；The material and the water of drainpipe discharge that the stirring injection equipment sprays
Sprayed after mixing to construction surface；
Air compressor machine is controlled by the first control system, and the first motor and the second motor are by the second control system control
System.
As a further improvement, the port of export of the drain hopper is provided with flow control device, flow control device includes
The screw rod being located on support, nut is threaded with screw rod, nut upper end is fixedly connected with adjustable plate, the lower end of drain hopper
Both sides be installed with a guide rail respectively, adjustable plate is used to be slidably arranged in guide rail, and screw rod both ends are respectively equipped with a handwheel,
By rotation hand wheel to adjust the gap between the port of export and adjustable plate, so as to adjust material into the big of the amount of rabbling mechanism
It is small.
As a further improvement, described walking mechanism is crawler type walking mechanism, crawler type walking mechanism includes row
Walk crawler belt and drive the crawler driving whell of traveling crawler；Walking mechanism drive system includes hydraulic oil container, hydraulic pump and hydraulic pressure horse
Reaching, the fuel feeding end of hydraulic oil container connects hydraulic pump by fluid pressure line, and hydraulic pump drives its rotation by the 3rd motor, and the 3rd
Motor is controlled by the second control system, and the fuel feeding end of hydraulic pump connects a reversal valve, and the fuel feeding end of reversal valve passes through hydraulic pressure
Pipeline is connected with hydraulic motor, and fluid motor-driven crawler driving whell motion, the oil revolving end of reversal valve passes through return line and liquid
Press oil case connection.
As a further improvement, the vehicle frame upper end is additionally provided with radiator, the oil revolving end of reversal valve passes through return line
The oil inlet end of radiator is connected, the oil revolving end of radiator is connected by return line with hydraulic oil container.
As a further improvement, the position of the close hydraulic oil container of the return line is provided with filter.
As a further improvement, the rabbling mechanism also includes the screen cloth located at agitator upper end, agitating shaft is through sieve
Net, screen cloth are connected with agitator by bearing pin, and compression spring is arranged with bearing pin, and one end of compression spring is resisted against screen cloth lower end
Face, the other end are resisted against agitator upper surface.
As a further improvement, described drain hopper lower end is provided with the first of the salvage stores being used to remove in drain hopper
Vibrator, the first vibrator are controlled by second controller.
As a further improvement, also include being used for the avoiding jetting mechanism for cleaning the rabbling mechanism after construction inwall；Hydro-peening
Mechanism is the air pressure branch pipe separated from blast pipe, and air pressure branch pipe connects with rabbling mechanism.
As a further improvement, described screen cloth side is provided with the second vibrator, screen cloth upper end is fallen within for removing
Debris, the second vibrator controls by second controller.
As a further improvement, multiple paddles are circumferentially equipped with the agitating shaft.
Compared with prior art, the beneficial effects of the utility model are：
1st, in the prior art, being stirred from the injection equipment of material for material is carried out in different working environments,
It is added to again by artificial or machine in injection equipment after material mix is uniform, and this utility model passes through in rabbling mechanism
Agitating shaft is additionally arranged, material mix is directly carried out in agitator, operation sequence is simple, and reduces the generation of dust, so as to
Reduce the pollution to caused by surrounding enviroment；
The utility model effectively prevented artificial spice, artificial loading, construction booster, plugging remove caused by a large amount of water
Mud airborne dust；The airborne dust on interim rickyard ground during construction is prevented.
2nd, stirring, the injection of material, water tank, air compressor machine etc. concentrate in together, and operation sequence is simple, reduces the expansion of dust
Pollution on the environment is dissipated, meanwhile, labor intensity is reduced, has saved production cost.
3rd, the port of export of drain hopper is provided with flow control device, and flow control device includes the screw rod being located on support,
Nut is threaded with screw rod, nut upper end is fixedly connected with adjustable plate, and the both sides of the lower end of drain hopper are installed with one respectively
Individual guide rail, adjustable plate are used to be slidably arranged in guide rail, and screw rod both ends are respectively equipped with a handwheel, by rotation hand wheel to adjust
Gap between the port of export and adjustable plate, so as to adjust material into the size of the amount of rabbling mechanism.
4th, equipment maximum efficiency in existing market is 300 ㎡/12 hour, the maximum of the utility model during normal use
Operating efficiency is 600-800 ㎡/12 hour.
5th, existing equipment electricity consumption：Air compressor machine 75 kilowatts of electronic boxs, cables；Pulp shooting machine 7.5 kilowatts of electronic boxs, cables；Water pump 1.5 thousand
Watt electronic box, cable；Feeding 4 kilowatts of electromechanical boxes, cables；Electromagnetic shaker 1.5 kilowatts of electronic boxs, cables；Other addition equipment electronic boxs, electricity
Cable；The utility model reduces the dosage of electronic box, cable by a leader cable and the preferred circuit control system that carries；Rule
The messy circuit of model, so as to reducing Electrical Safety；In conventional work progress, due to the disorder of circuit, electronic box it is scattered,
Phenomena such as length of circuit, all can not be timely when fault, mechanical breakdown, Electrical Safety occurs in any one electricity consumption position
Power-off, machinery is closed, easily cause the serious consequence of safety problem.
6th, the utility model effectively incorporates circuit system, in fault, Electrical Safety, circuit automatic control system
Failure, mechanical breakdown etc. can cut off all power electricity in time by a lock in any case, and safety has been prevented within the shortest time
The development of accident.
7th, the utility model uses hydraulic crawler running gear, a people by operating two operating valve levers, equipment can before
Enter, retreat, 360 ° of rotations；The all material needed for gunite concrete is carried, direct row to the scope of operation for needing to construct is with advancing
Row construction.So as to eliminate existing combined machine（Spraying machine, air compressor machine, water pump, feeder）, electronic box, cable, injection line,
Water pipe put distance it is remote, can not automatic moving（A mobile odd-job place needs mechanical, artificial cooperation）, maintenance point
Dissipate, combination trouble；With having prevented the interim rickyard of site operation.
8th, the utility model reduces the dosage of electronic box, cable, pipeline；With having prevented interim rickyard；Machinery is prevented
The discharge everywhere of equipment；Overall image during so as to improve construction.
Brief description of the drawings
Fig. 1 is the front view of the utility model embodiment.
Fig. 2 is axonometric drawing of the present utility model.
Fig. 3 is the rearview of the utility model embodiment.
Fig. 4 is part-structure schematic diagram of the present utility model（The structural representation of flow control device）.
Marked in figure：1st, traveling crawler, 2, crawler driving whell, 3, vehicle frame, 4, flow control device, 401, handwheel, 402,
Screw rod, 403, adjustable plate, 404, nut, 5, stirring injection equipment, 501, drain hopper, 501-a, the port of export, 501-b, guide rail,
502nd, rabbling mechanism, 5021, agitating shaft, the 503, first vibrator, the 504, second vibrator, 6, storage tank, 7, water tank, 701, supply
Water pipe, 702, water tank suspension ring, the 8, first control system, the 9, second control system, 10, reversal valve, 11, hydraulic oil container, 12, filtering
Device, 13, radiator, 14, pedal, 15, air pressure branch pipe, 16, drainpipe, 17, blast pipe, 18, support.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment the utility model is described in further detail.
As Figure 1-4, the dry spray car of a kind of integrated crawler type, including vehicle frame 3, the vehicle with walking machine for being arranged on the lower end of vehicle frame 3
Structure and the stirring injection equipment 5 and walking mechanism drive system for being arranged on the upper end of vehicle frame 3.
The dry spray car also includes being arranged on the air compressor machine of the upper end of vehicle frame 3, water tank 7, the first control system 8 and the second control system
System 9.Storage tank 6 is additionally provided with vehicle frame 3, storage tank 6 is placed on water tank upper end.
The stirring injection equipment 5 includes being installed in the drain hopper 501 of the upper end of vehicle frame 3 and located at drain hopper by support 18
The rabbling mechanism 502 of 501 lower sections, rabbling mechanism 502 include agitator 5023 and are arranged on being driven by first in agitator 5023
Dynamic motor drive its rotate agitating shaft 5021, rabbling mechanism 502 be used for mix add various materials and by mix it is uniform after
Material be delivered at the nozzle 5024 of the bottom of agitator 5023.Multiple paddles are circumferentially equipped with agitating shaft 5021, are stirred
It is curved to mix leaf.Paddle can accelerate the stirring to material, meanwhile, it is capable to which the uniform material of mix is delivered to downwards into stirring
At the nozzle 5024 of 5023 bottoms of bucket.
The exhaust end of air compressor machine is connected by blast pipe 17 with nozzle 5024, the compressed air compressing nozzle of air compressor machine discharge
Material at 5024 outwards sprays；Be connected with drainpipe 16 at the discharge outlet of water tank 7, drainpipe 16 is provided with water pump, water pump by
Second motor drives；The material that the stirring injection equipment 5 sprays is sprayed to applying after being mixed with the water that drainpipe 16 is discharged
Work face；The upper end of water tank 7 is provided with feed pipe 701, adds water into water tank 7 from feed pipe 701, water tank side is provided with water tank suspension ring 702.
Air compressor machine is controlled by the first control system 8, and the first motor and the second motor are by the second control system 9
Control.
The port of export 501-a of the drain hopper 501 is provided with flow control device 4, and flow control device 4 includes being located in branch
Screw rod 402 on frame 18, nut 404 is threaded with screw rod 402, the upper end of nut 404 is fixedly connected with adjustable plate 403, put
The both sides of the lower end of hopper 501 are installed with a guide rail 501-b respectively, and adjustable plate 403 is used to be slidably arranged in guide rail 501-b
On, the both ends of screw rod 402 are respectively equipped with a handwheel 401, by rotation hand wheel 401 to adjust port of export 501-a and adjustable plate 403
Between gap, so as to adjust material into rabbling mechanism 502 amount size.
Walking mechanism is crawler type walking mechanism, and crawler type walking mechanism includes traveling crawler 1 and drives traveling crawler
Crawler driving whell 2；Walking mechanism drive system includes hydraulic oil container 11, hydraulic pump and hydraulic motor, the fuel feeding of hydraulic oil container 11
End connects hydraulic pump by fluid pressure line, and hydraulic pump drives its rotation by the 3rd motor, and the 3rd motor is by the second control
System 9 processed controls, and the fuel feeding end of hydraulic pump connects a reversal valve 10, and the fuel feeding end of reversal valve 10 passes through fluid pressure line and hydraulic pressure horse
Up to connection, the motion of fluid motor-driven crawler driving whell.
The upper end of vehicle frame 3 is additionally provided with radiator 13, and the oil revolving end of reversal valve 10 connects entering for radiator 13 by return line
Oily end, the oil revolving end of radiator 13 are connected by return line with hydraulic oil container 11, the close hydraulic oil of described return line
The position of case 11 is provided with filter 12.
Rabbling mechanism 502 also includes the screen cloth 5022 located at the upper end of agitator 5023, and agitating shaft 5021 runs through screen cloth 5022,
Screen cloth 5022 is connected with agitator 5023 by bearing pin, and compression spring is arranged with bearing pin, and one end of compression spring is resisted against sieve
The lower surface of net 5022, the other end are resisted against the upper surface of agitator 5023.
The lower end of drain hopper 501 is provided with the first vibrator 503 for being used for removing the salvage stores in drain hopper 501, and first shakes
Dynamic device 503 is controlled by second controller 9.
It is additionally provided with the avoiding jetting mechanism for cleaning inwall to the rabbling mechanism 502 after construction；Avoiding jetting mechanism is from blast pipe
The air pressure branch pipe 15 separated on 17, air pressure branch pipe 15 connect with rabbling mechanism 502.
The side of screen cloth 5022 is provided with the second vibrator 504, the debris of the upper end of screen cloth 5022 is fallen within for removing, second shakes
Dynamic device 504 is controlled by second controller 9.
The side of vehicle frame 3 is provided with pedal 14, and the side of pedal 14 is hinged on vehicle frame 3, and opposite side is connected by chain with water tank,
After facilitating operating personnel to climb up vehicle frame, manually operated reversal valve, or to hydraulic oil container, etc. repair.Without using shape
Under state, pedal 14 can be folded up, be fixed on by hook on water tank.
Some parameters of the machine are as follows：
Appearance and size：2100X4350X2OOO㎜
Main screw lift：4500㎏
All-up weight：9500㎏
Maximum travel speed：1.8 kilometer/hour
Maximum jet length：60 meters
Pneumatics acc power：9.5m³
The total power load of complete machine：95 kilowatts
Work power load：65 kilowatts
Maximum efficiency：600-800 ㎡/12 hour
Save construction cost detail analysis (tabulated data contrast)
Claims (10)
1. a kind of dry spray car of integrated crawler type, including vehicle frame（3）, be arranged on vehicle frame（3）The walking mechanism of lower end and setting
In vehicle frame（3）The stirring injection equipment of upper end（5）With walking mechanism drive system, it is characterised in that：
The stirring injection equipment（5）Including passing through support（18）It is installed in vehicle frame（3）The drain hopper of upper end（501）With located at putting
Hopper（501）The rabbling mechanism of lower section（502）, rabbling mechanism（502）Including agitator（5023）Be arranged on agitator
（5023）The interior agitating shaft that its rotation is driven by the first motor（5021）, rabbling mechanism（502）Added for mix
Material of the mix after uniform is simultaneously delivered to agitator by various materials（5023）The nozzle of bottom（5024）Place；
The dry spray car also includes being arranged on vehicle frame（3）Air compressor machine, the water tank of upper end（7）, the first control system（8）With the second control
System（9）；
The exhaust end of air compressor machine passes through blast pipe（17）With nozzle（5024）Connection, water tank（7）Discharge outlet at be connected with draining
Pipe（16）, drainpipe（16）Water pump is provided with, water pump is driven by the second motor；The stirring injection equipment（5）Spray
Material and drainpipe（16）Sprayed after the water mixing of discharge to construction surface；
Air compressor machine is by the first control system（8）Control, the first motor and the second motor are by the second control system（9）
Control.
A kind of 2. dry spray car of integrated crawler type according to claim 1, it is characterised in that：The drain hopper（501）'s
The port of export（501-a）Provided with flow control device（4）, flow control device（4）Including being located in support（501-b）On screw rod
（402）, screw rod（402）On be threaded with nut（404）, nut（404）Upper end is fixedly connected with adjustable plate（403）, blowing
Bucket（501）The both sides of lower end be installed with a guide rail respectively（501-b）, adjustable plate（403）For being slidably arranged in guide rail
（501-b）On, screw rod（402）Both ends are respectively equipped with a handwheel（401）, pass through rotation hand wheel（401）To adjust the port of export
（501-a）With adjustable plate（403）Between gap, enter rabbling mechanism so as to adjust material（502）Amount size.
A kind of 3. dry spray car of integrated crawler type according to claim 1 or 2, it is characterised in that：Described walking mechanism
For crawler type walking mechanism, crawler type walking mechanism includes traveling crawler（1）With driving traveling crawler（1）Crawler driving whell
（2）；Walking mechanism drive system includes hydraulic oil container（11）, hydraulic pump and hydraulic motor, hydraulic oil container（11）Fuel feeding end lead to
Fluid pressure line connection hydraulic pump is crossed, hydraulic pump drives its rotation by the 3rd motor, and the 3rd motor is by the second control
System（9）Control, the fuel feeding end of hydraulic pump connect a reversal valve（10）, reversal valve（10）Fuel feeding end pass through fluid pressure line and hydraulic pressure
Motor connects, the motion of fluid motor-driven crawler driving whell, reversal valve（10）Oil revolving end pass through return line and hydraulic oil container
（11）Connection.
A kind of 4. dry spray car of integrated crawler type according to claim 3, it is characterised in that：The vehicle frame（3）Upper end is also
Provided with radiator（13）, reversal valve（10）Oil revolving end radiator is connected by return line（13）Oil inlet end, radiator
（13）Oil revolving end pass through return line and hydraulic oil container（11）Connection.
A kind of 5. dry spray car of integrated crawler type according to claim 4, it is characterised in that：The return line it is close
Hydraulic oil container（11）Position be provided with filter（12）.
A kind of 6. dry spray car of integrated crawler type according to claim 5, it is characterised in that：The rabbling mechanism（502）
Also include being located at agitator（5023）The screen cloth of upper end（5022）, agitating shaft（5021）Through screen cloth（5022）, screen cloth（5022）
With agitator（5023）Connected by bearing pin, compression spring is arranged with bearing pin, one end of compression spring is resisted against screen cloth
（5022）Lower surface, the other end are resisted against agitator（5023）Upper surface.
A kind of 7. dry spray car of integrated crawler type according to claim 6, it is characterised in that：Described drain hopper（501）
Lower end, which is provided with, to be used to remove drain hopper（501）In salvage stores the first vibrator（503）, the first vibrator（503）By
Two controllers（9）Control.
A kind of 8. dry spray car of integrated crawler type according to claim 7, it is characterised in that：It is additionally provided with after being used for construction
Rabbling mechanism（502）Clean the avoiding jetting mechanism of inwall；Avoiding jetting mechanism is from blast pipe（17）On an air pressure branch pipe separating
（15）, air pressure branch pipe（15）With rabbling mechanism（502）Connection.
A kind of 9. dry spray car of integrated crawler type according to claim 8, it is characterised in that：Described screen cloth（5022）One
Side is provided with the second vibrator（504）, screen cloth is fallen within for removing（5022）The debris of upper end, the second vibrator（504）By
Two controllers（9）Control.
A kind of 10. dry spray car of integrated crawler type according to claim 1, it is characterised in that：The agitating shaft（5021）
On be circumferentially equipped with multiple paddles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720545906.0U CN206733304U (en) | 2017-05-17 | 2017-05-17 | A kind of dry spray car of integrated crawler type |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720545906.0U CN206733304U (en) | 2017-05-17 | 2017-05-17 | A kind of dry spray car of integrated crawler type |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206733304U true CN206733304U (en) | 2017-12-12 |
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ID=60565818
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720545906.0U Active CN206733304U (en) | 2017-05-17 | 2017-05-17 | A kind of dry spray car of integrated crawler type |
Country Status (1)
| Country | Link |
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| CN (1) | CN206733304U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107009512A (en) * | 2017-05-17 | 2017-08-04 | 郭振伟 | A kind of dry spray car of integrated crawler type |
-
2017
- 2017-05-17 CN CN201720545906.0U patent/CN206733304U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107009512A (en) * | 2017-05-17 | 2017-08-04 | 郭振伟 | A kind of dry spray car of integrated crawler type |
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