CN206731872U - A kind of continuous wave pattern baseplate molding machine - Google Patents
A kind of continuous wave pattern baseplate molding machine Download PDFInfo
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- CN206731872U CN206731872U CN201720411905.7U CN201720411905U CN206731872U CN 206731872 U CN206731872 U CN 206731872U CN 201720411905 U CN201720411905 U CN 201720411905U CN 206731872 U CN206731872 U CN 206731872U
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- briquetting roller
- continuous wave
- molding machine
- wave pattern
- frame
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Abstract
The utility model discloses a kind of continuous wave pattern baseplate molding machine, including frame, the first briquetting roller, the second briquetting roller and motor, first briquetting roller and the second briquetting roller may be contained within the frame, second briquetting roller is arranged at the underface of first briquetting roller, first briquetting roller, the second briquetting roller connect motor by the first Hooks coupling universal coupling, the second Hooks coupling universal coupling, first briquetting roller is circumferentially arranged with semicircle double wedge, and second briquetting roller is circumferentially arranged with the semi-circular recesses to match with the semicircle double wedge.Continuous wave pattern baseplate molding machine of the present utility model, semi-circular recesses on the semicircle double wedge and the second briquetting roller of first briquetting roller cooperate, the semicircle convex tendon continuous wave pattern bottom plate alternate with plane is formed in surface of steel plate, the amount of contraction of steel plate is more than the 25% of full size, so as to improve the height of semicircle convex tendon, the moment of inertia of bottom plate is added, enhances the bending rigidity of bottom plate.
Description
Technical field
It the utility model is related to cable tray special equipment technical field, and in particular to a kind of continuous wave pattern baseplate molding
Machine.
Background technology
Cable unit is the essential auxiliary equipment of electric wire management system, is drawn from the sixties in last century from foreign countries
Since entering, it has been widely used in various buildings, structures, has been one of essential critical facility of modern construction project, I
, it is specified that the full-length of cable tray bottom plate is 2000mm in the cable tray technical standard of state's every profession and trade, baseplate width is not
More than 1000mm, the height of side plate is not more than 200mm.The maximum implantation of load is 2500N/m, the load deflexion of full-length
Value is not more than 10mm.
Traditional cable pallet, typically all with monoblock steel plate after cropped, it is bent into U-type groove body, the volume television cable of pallet
Diameter and radical determine its specification, and corresponding to the grade of its safe working load.The active force of load first on bottom plate,
According to the mechanical characteristics of pallet square-section, bottom plate bending rigidity：I=E•Bh3/12
The bending rigidity of I-bottom plate in formula
E-modulus of elasticity
B-pallet length
The thickness of h-bottom plate
It can be seen that on the basis of modulus of elasticity homeostasis, the thickness of bottom plate thickens a bit, then its bending rigidity just improves
It is many.In turn, bending rigidity homeostasis, it is desirable to which the thickness of bottom plate increases three cubed multiplying power.According to Chinese engineering construction mark
Zhun Hua associations " steel cable bridge engineering design code " ECES 31:Load level D levels in 2006（2500N/m）Calculate, pallet
Steel plate thickness by using the thick standards that can be only achieved deflection value and be less than 10mm of more than 5mm, it is clear that this structural shape is can not
Take.
Be continuous wave pattern bottom plate by cable tray back-plane design, can significantly improve cable tray load can, still,
Traditional hydraulic pressure, punching press, cold-rolling equipment can only be pressed the part of sheet metal, rush, be curved, and the amount of contraction of shaped article is general
Not less than the 10% of full size, more than the amount of contraction of full size 10%, often due to metal material radially extends limitation and causes to tear
Split, it is impossible to realize the design effect of continuous wave pattern bottom plate.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of continuous wave pattern baseplate molding machine, and it can solve existing
Have in technology that continuous wave pattern bottom plate amount of contraction in manufacturing process is small, does not reach the problem of design effect.
In order to solve the above problems, the utility model uses following technical scheme：
The utility model provides a kind of continuous wave pattern baseplate molding machine, including frame, the first briquetting roller, the second briquetting roller and
Motor, first briquetting roller and the second briquetting roller may be contained within the frame, and second briquetting roller is arranged at described
The underface of one briquetting roller, first briquetting roller, the second briquetting roller are connected by the first Hooks coupling universal coupling, the second Hooks coupling universal coupling
Connect motor, first briquetting roller circumferentially arranged with semicircle double wedge, second briquetting roller circumferentially arranged with the semicircle
The semi-circular recesses that shape double wedge matches.
Preferable technical scheme, the frame connect cradle, and the cradle is obliquely installed, the peak position of cradle
In the junction of first briquetting roller and the second briquetting roller.
Preferable technical scheme, first Hooks coupling universal coupling, the second Hooks coupling universal coupling connect electricity by machine governor
Machine, the machine governor connect speed setting controller, and the speed setting controller is provided with display screen and operation button.
Preferable technical scheme, first briquetting roller connects first Hooks coupling universal coupling by the first main shaft, described
The one end of first main shaft away from first Hooks coupling universal coupling is flexibly connected the frame, the first main shaft connection described first
The frame is stretched out in one end of Hooks coupling universal coupling, and the extension elongation of first main shaft is 60mm~120mm；Second shaping
Wheel connects second Hooks coupling universal coupling, the one end of second main shaft away from second Hooks coupling universal coupling by the second main shaft
It is flexibly connected the frame, the frame is stretched out in one end that second main shaft connects second Hooks coupling universal coupling, and described the
The extension elongation of two main shafts is 60mm~120mm.
Preferable technical scheme, the length of first briquetting roller are 400mm~1200mm, a diameter of 300mm~
750mm, the length of second briquetting roller, the length of diameter and the first briquetting roller, diameter are identical.
Preferable technical scheme, the radius of the semicircle double wedge are 10mm~20mm, between adjacent semicircle double wedge
Distance be 10mm~50mm, the radius of the semi-circular recesses is 10mm~20mm.
Preferable technical scheme, fit clearance between the semicircle double wedge and the semi-circular recesses for 0.4mm~
1.5mm。
Continuous wave pattern baseplate molding machine of the present utility model, on the semicircle double wedge and the second briquetting roller of the first briquetting roller
Semi-circular recesses cooperate, and steel plate is by the way that between the first briquetting roller and the second briquetting roller, semicircle convex tendon is formed in surface of steel plate
The continuous wave pattern bottom plate alternate with plane, the amount of contraction of steel plate is more than the 25% of full size, so as to improve the height of semicircle convex tendon
Degree, make the stress surface of steel plate closer to the centre of form in stress section, add the moment of inertia of bottom plate, the bending resistance for enhancing bottom plate is firm
Degree.
Brief description of the drawings
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the front view of the utility model continuous wave pattern baseplate molding machine；
Fig. 2 is sectional view of the utility model continuous wave pattern baseplate molding machine along A-A directions.
Wherein, reference is described as follows：Frame 1, the first briquetting roller 2, the second briquetting roller 3, motor 4, motor are adjusted
Fast device 5, speed setting controller 6, the first main shaft 7, the second main shaft 8, the first Hooks coupling universal coupling 9, the second Hooks coupling universal coupling 10, display screen
11st, operation button 12, cradle 13, semicircle double wedge 14, semi-circular recesses 15.
Embodiment
As shown in figure 1, a kind of continuous wave pattern baseplate molding machine, including frame 1, the first shaping being arranged between frame 1
The structure of wheel 2 and second briquetting roller 3, the first briquetting roller 2 and the second briquetting roller 3 is solid cylinder, and the first briquetting roller 2 is along axle
The direction of the heart is provided with the first main shaft 7, and the both ends of the first main shaft 7 pass through the both ends of the surface of the first briquetting roller 2, and are flexibly connected frame 1,
Second briquetting roller 3 is arranged at the underface of the first briquetting roller 2, and direction of second briquetting roller 3 along axle center is provided with the second main shaft 8, the
The both ends of two main shafts 8 pass through the both ends of the surface of the second briquetting roller 3.The side of frame 1 is provided with motor 4.First main shaft 7, the second main shaft 8
Frame 1 is stretched out close to one end of motor 4, motor is connected by the first Hooks coupling universal coupling 9, the second Hooks coupling universal coupling 10 respectively and adjusts
Fast device 5, machine governor 5 connect motor 4 and speed setting controller 6, operation button 12 and display screen are provided with speed setting controller 6
11。
Wherein, the length of the first briquetting roller 2 is that the length of the briquetting roller 3 of 1200mm, a diameter of 650mm, second is 1200mm,
A diameter of 650mm, the length that the first main shaft 7 stretches out frame 1 are 80mm, and the length that the second briquetting roller 3 stretches out frame 1 is 80mm.
As shown in Fig. 2 frame 1 connects cradle 13, cradle 13 is obliquely installed, and the peak of frame 1 is located at the first one-tenth
The junction of the briquetting roller 3 of type wheel 2 and second, the angle between frame 1 and horizontal plane are 30 °；First briquetting roller 2 circumferentially arranged with
Semicircle double wedge 14, the second briquetting roller 3 are semicircle convex circumferentially arranged with the semi-circular recesses 15 being engaged with semicircle double wedge 14
The number of tooth 14 is 24, and the numbers of semi-circular recesses 15 is 24, and the radius of semicircle double wedge 14 is 12mm, semi-circular recesses
15 radius is that the distance between 12.5mm, adjacent semicircle double wedge 14 is 24mm.
Bottom plate by cold rolled hardened mode, is rolled into by the utility model by bottom plate using continuous wave pattern baseplate molding machine
By the dozens of semicircle convex tendon wave mode bottom plate alternate with plane, side plate and bottom plate are welded or riveting forms support holder structure.So as to
Than reducing 50% with whole plate molding mode material.Load-carrying ability improves as many as 2 times.
Use above specific case is illustrated to the utility model, is only intended to help and is understood the utility model, and
Not limiting the utility model.For the utility model person of ordinary skill in the field, according to think of of the present utility model
Think, some simple deductions, deformation can also be made or replaced.
Claims (7)
1. a kind of continuous wave pattern baseplate molding machine, it is characterised in that including frame（1）, the first briquetting roller（2）, the second briquetting roller
（3）And motor（4）, first briquetting roller（2）With the second briquetting roller（3）It may be contained within the frame（1）It is interior, it is described the second one-tenth
Type wheel（3）It is arranged at first briquetting roller（2）Underface, first briquetting roller（2）, the second briquetting roller（3）Pass through
One Hooks coupling universal coupling（9）, the second Hooks coupling universal coupling（10）Connect motor（4）, first briquetting roller（2）Circumferentially arranged with semicircle
Shape double wedge（14）, second briquetting roller（3）Circumferentially arranged with the semicircle double wedge（14）The semi-circular recesses to match
（15）.
A kind of 2. ripple baseplate molding machine as claimed in claim 1, it is characterised in that：The frame（1）Connect cradle
（13）, the cradle（13）It is obliquely installed, cradle（13）Peak be located at first briquetting roller（2）With the second shaping
Wheel（3）Junction.
A kind of 3. continuous wave pattern baseplate molding machine as claimed in claim 1, it is characterised in that：First Hooks coupling universal coupling
（9）, the second Hooks coupling universal coupling（10）Pass through machine governor（5）Connect motor（4）, the machine governor（5）Connect speed governing
Controller（6）, the speed setting controller（6）It is provided with display screen（11）And operation button（12）.
A kind of 4. continuous wave pattern baseplate molding machine as claimed in claim 1, it is characterised in that：First briquetting roller（2）It is logical
Cross the first main shaft（7）Connect first Hooks coupling universal coupling（9）, first main shaft（7）Away from first Hooks coupling universal coupling
（9）One end be flexibly connected the frame（1）, first main shaft（7）Connect first Hooks coupling universal coupling（9）One end stretch
Go out the frame（1）, first main shaft（7）Extension elongation be 60mm~120mm；Second briquetting roller（3）Pass through
Two main shafts（8）Connect second Hooks coupling universal coupling（10）, second main shaft（8）Away from second Hooks coupling universal coupling（10）
One end be flexibly connected the frame（1）, second main shaft（8）Connect second Hooks coupling universal coupling（10）One end stretch out
The frame（1）, second main shaft（8）Extension elongation be 60mm~120mm.
A kind of 5. continuous wave pattern baseplate molding machine as claimed in claim 1, it is characterised in that：First briquetting roller（2）'s
Length is 400mm~1200mm, a diameter of 300mm~750mm, second briquetting roller（3）Length, diameter and first shaping
Wheel（2）Length, diameter it is identical.
A kind of 6. continuous wave pattern baseplate molding machine as claimed in claim 1, it is characterised in that：The semicircle double wedge（14）'s
Number is 15~45, semicircle double wedge（14）Radius be 10mm~20mm, adjacent semicircle double wedge（14）Between away from
From for 10mm~50mm, the semi-circular recesses（15）Radius be 10mm~20mm.
A kind of 7. continuous wave pattern baseplate molding machine as claimed in claim 6, it is characterised in that：The semicircle double wedge（14）With
The semi-circular recesses（15）Between fit clearance be 0.4mm~1.5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720411905.7U CN206731872U (en) | 2017-04-19 | 2017-04-19 | A kind of continuous wave pattern baseplate molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720411905.7U CN206731872U (en) | 2017-04-19 | 2017-04-19 | A kind of continuous wave pattern baseplate molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206731872U true CN206731872U (en) | 2017-12-12 |
Family
ID=60561241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720411905.7U Active CN206731872U (en) | 2017-04-19 | 2017-04-19 | A kind of continuous wave pattern baseplate molding machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108723144A (en) * | 2017-04-19 | 2018-11-02 | 上海申捷管业科技有限公司 | A kind of continuous wave pattern baseplate molding machine |
| CN109175038A (en) * | 2018-08-02 | 2019-01-11 | 上海浦东三冯金属制品有限公司 | A kind of hydraulic machine equipment of Irregular Boundary Surface sheet metal forming |
| CN110434210A (en) * | 2018-05-04 | 2019-11-12 | 申捷科技（苏州）有限公司 | A kind of cage two-wheel clod wash ripple type panel moulding apparatus |
-
2017
- 2017-04-19 CN CN201720411905.7U patent/CN206731872U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108723144A (en) * | 2017-04-19 | 2018-11-02 | 上海申捷管业科技有限公司 | A kind of continuous wave pattern baseplate molding machine |
| CN110434210A (en) * | 2018-05-04 | 2019-11-12 | 申捷科技（苏州）有限公司 | A kind of cage two-wheel clod wash ripple type panel moulding apparatus |
| CN109175038A (en) * | 2018-08-02 | 2019-01-11 | 上海浦东三冯金属制品有限公司 | A kind of hydraulic machine equipment of Irregular Boundary Surface sheet metal forming |
| CN109175038B (en) * | 2018-08-02 | 2020-02-07 | 上海浦东三冯金属制品有限公司 | Hydraulic press equipment for forming irregular curved plate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A continuous corrugated bottom plate forming machine Effective date of registration: 20230915 Granted publication date: 20171212 Pledgee: Bank of China Limited Shanghai Yangtze River Delta Integration Demonstration Zone Branch Pledgor: SHANGHAI SHEN JIE PIPE TECHNOLOGY CO.,LTD. Registration number: Y2023980056795 |