CN206717306U - Cool-bag metal stack shell automatic soldering device - Google Patents
Cool-bag metal stack shell automatic soldering device Download PDFInfo
- Publication number
- CN206717306U CN206717306U CN201720091308.0U CN201720091308U CN206717306U CN 206717306 U CN206717306 U CN 206717306U CN 201720091308 U CN201720091308 U CN 201720091308U CN 206717306 U CN206717306 U CN 206717306U
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- China
- Prior art keywords
- clamping limb
- guide rail
- station
- automatic
- stack shell
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Abstract
Cool-bag metal stack shell automatic soldering device, including:Feed device, automatic bending device, welder, material collecting device, circuit control device.The device is provided with tablet automatic-separation mechanism, clamp system is provided with the left and right clamping limb of automatic bending device, clamping limb top is provided with welding gun, welder is provided with vertical and horizontal guide rail, material collecting device is made up of filling device, conveying device, palletizing apparatus and connects into streamline, circuit control device is a programmable controller, and the device is by being preprogramed control operation.Technique of the present utility model includes feeding process, automatic bending process, welding fabrication process, rewinding reset four big step of process.The utility model has the advantages that using automatic bending weldedization, solve different sizes, angle fan-shaped plate bending and welding automated production problem, reduce production cost, improve the quality and efficiency of product.
Description
Technical field
The manufacturing equipment and technique of a kind of cool-bag are the utility model is related to, more particularly to a kind of cool-bag metal cylinder
Body automatic soldering device.
Background technology
In recent years, as support and propulsion of the country to industrial automation, conventional machining process can not gradually meet day
Normal demand.Conventional machining process tedious process, and generally use multiple operation either simplex bit manipulation.I.e. conventional fan-shaped plate is by folding
This 3 procedure of curved --- welding --- edge rolling, this is 3 generally based on manual operations.Bending：By two straight flanges of fan-shaped plate point
Bending is not inserted, it is equidirectional to bend to 90 degree, then sheet stock pressure is bent into triangle with hand and justified, to ensure the quality of welding, effect
Rate will align bending to the straight flange of triangle bowlder two.Welding：Pressing plate will be used in the special tooling of the good tablet insertion welding machine of bending
After pushing down, start welding machine until welding is completed.In order that the tapered cylindrical shape of triangle cylinder after bending welding must will also be through
Pulleying sired results sequence, edge rolling：On the conical stick of triangle cylinder insertion furling plate round machine after welding, will start machine make triangle cylinder on conical stick with
The cone rubber roller of machine lower end is pressurized, while the conical stick of furling plate round machine makes triangle cylinder after compressive deformation into turning clockwise
The cylindrical shape of taper is presented.In order to meet different sizes, taper triangle cylinder production requirement, it is necessary to be equipped with different tapers into
Type conical stick, reach the purpose of edge rolling by changing the conical stick of furling plate round machine.It is cumbersome technique to be present in existing technique, labor intensity
Greatly, the defects of whole efficiency is low, and quality is unstable caused by welding technique.Particularly with manual operation there is many can not gram
The defects of taking, so the industrial automation of enterprise, the innovation of technique gradually increase, and form trend.
The content of the invention
The purpose of this utility model is for defect present in prior art, provides a kind of cool-bag metal stack shell certainly
Dynamic welder.The utility model can be suitably used for the automated production dress of different sizes, angular sectors plate from plate to welding
Put, solve and automated production is converted into by artificial production.
The utility model includes feed device, automatic bending device, welder, material collecting device, circuit control device, send
Material device prepares station by material, takes piece station, positional stations with sending piece station to form, and material collecting device is by filling device, conveying
Device, palletizing apparatus composition.It is characterized in that the material, which prepares station, is provided with tablet automatic-separation mechanism, piece station is taken
Sucker and weight sensor are provided with, positional stations are provided with signal transducer, send piece station to be provided with sucker or electromagnet, automatic folding
Bending apparatus is provided with left clamping limb, right clamping limb, frame, guide rail and hydraulic workstation, is respectively equipped with left clamping limb, right clamping limb
Clamp system, clamping limb tail end are connected provided with gear with servomotor, and clamp system is connected with hydraulic workstation, right clamping limb
It is connected with guide rail, left clamping limb top is provided with a welder, and welder includes welding gun, vertical guide rail and horizontal guide rail,
Horizontal guide rail is connected with each other with vertical guide rail by guide rail fixed seat, and horizontal guide rail one end is provided with stepper motor, on vertical guide rail
Provided with welding gun fixing device, welding gun fixing device is provided with one stroke cylinder, the welding gun edge for being arranged on left clamping limb top is hung down
Straight guide starts welding gun welding after being displaced downwardly to setting position, while the stepper motor on horizontal guide rail starts, and makes welding gun at the uniform velocity flat
Move.Filling device is provided with translating rails, and translating rails are located at left clamping limb bottom, filling device and conveying device, palletizing apparatus
Streamline is connected into, circuit control device is a programmable controller, and circuit control device is provided with touch LCD screen.
The material prepares station and is provided with main station and backup station；Main station divides automatically with backup station provided with tablet
Disembark structure, upper strata tablet is inclined upwardly along automatic-separation mechanism.
The autostop warning circuit connection of the weight sensor taken on piece station and circuit control device.What is made is every
It is secondary all to draw individual tablet, no tablet or the alarm of more tablet autostops.
One end of the guide rail being connected with left clamping limb, right clamping limb is provided with stepper motor, makes metal sector material piece
By sending piece station to be sent into left clamping limb, in right clamping limb, left clamping limb, the clamp system of right clamping limb are driven by hydraulic workstation
Dynamic, the clamp system of clamping limb clamps metal sector sheet material by hydraulic workstation, while after sending piece station to retract, by can compile
Range controller pre-set programs are run, and allow left clamping limb, right clamping limb while working, and do 360 degree of circular motion, and ecto-entad translates
Drawing close, which overlaps the straight flange of metal sector sheet material two, is bent into cone stack shell, and the multipoint mode after clamping limb coordinates with guide rail is moved,
The cone stack shell after automatic bending can be made close to the effect of full circle.
Filling device is pushed out to the taper stack shell being welded in the conveying device of front end, and stacking is transported to by conveying device
Station completes palletization, while clamping limb automatic backing restores, and piece station to be sent is fed again into required fan-shaped sheet material.
The utility model has the advantages that solve traditional handicraft tedious process, and multiple operation either simplex bit manipulation, welding technique requirement
It is high and the problem of cannot be guaranteed quality.Hydraulic clip gripping arm utilizes the temperature of the whole clamping limb of Oil-temperature control by hydraulic workstation
Value, clamping limb is manipulated by system and worked, solves due to quality destabilizing factor caused by operative employee's welding technique, reduces
Labor intensity.Solve different sizes, the fan-shaped plate of angle expects bending, edge rolling, the automated production of welding from fanning strip
Problem.Multipoint mode after clamping limb coordinates with guide rail is moved, and the cone stack shell after bending can be made to directly reach existing processing step
The effect of edge rolling, existing edge rolling process can be saved.
Brief description of the drawings
Fig. 1 metal stack shell automatic soldering device overall structure diagrams
The structural representation of Fig. 2 automatic feedings；
The structural representation of Fig. 3 automatic bending devices；
The structural representation of Fig. 4 automatic soldering devices；
The structural representation of Fig. 5 material collecting devices；
Schematic diagram before Fig. 6 metal sector sheet materials bending welding
Into the schematic diagram of cone stack shell after Fig. 7 metal sector sheet materials bending welding.
In figure：A feed devices, b automatic bending devices, c welders, d material collecting devices, e metals fanning strip, f cones
Stack shell, a-1 materials prepare station, a-2 takes piece station, a-3 positional stations, a-4 to send the left clamping limb of piece station, b-1, the right folders of b-2
Gripping arm, b-3 frames, b-4 guide rails, c-1 welding guns, c-2 vertical guide rails, c-3 horizontal guide rails, c-4 guide rails fixed seat, c-5 welding guns are consolidated
Determine device, d-1 filling devices, d-2 conveying devices, d-3 palletizing apparatus, d-4 translating rails
Embodiment
Embodiment of the present utility model is further illustrated below in conjunction with the accompanying drawings：
The present embodiment is by feed device a, automatic bending device b, welder c, material collecting device d, circuit control device e groups
Into.Feed device a is by material prepares station, taking piece station, positional stations, material collecting device d is filled by dnockout with sending piece station to form
Put d-1, conveying device d-2, palletizing apparatus d-3 compositions.Material prepares station a-1 and is provided with tablet automatic-separation mechanism, takes piece work
Position a-2 is provided with sucker and weight sensor, and positional stations a-3 is provided with a signal transducer, send piece station a-4 provided with sucker or
Electromagnet, automatic bending device b are provided with left clamping limb b-1, right clamping limb b-2, frame b-3, guide rail b-4 and hydraulic workstation.
Clamp system is respectively equipped with left clamping limb b-1, right clamping limb b-2, clamping limb tail end is provided with high class gear and servomotor
It is connected, clamp system is connected with hydraulic workstation, and right clamping limb b-2 is connected with guide rail, and left clamping limb b-1 tops are provided with one
Welder, welder include welding gun c-1, vertical guide rail c-2 and horizontal guide rail c-3, horizontal guide rail c-3 and vertical guide rail c-
2 are connected with each other by guide rail fixed seat c-4, and horizontal guide rail c-3 one end is provided with stepper motor, and vertical guide rail c-2 is provided with welding gun
Fixing device c-5, welding gun fixing device c-5 are provided with one stroke cylinder, make the welding gun c-1 for being arranged on left clamping limb b-1 tops
Start welding gun c-1 welding after being displaced downwardly to setting position along vertical guide rail c-2, while the stepper motor on horizontal guide rail c-3 starts,
Make welding gun c-1 uniform translations.
Filling device d-1 is provided with translating rails d-4, positioned at left clamping limb b-2 bottoms, filling device d-1 and conveying device
D-2, palletizing apparatus d-3 connect into streamline, and circuit control device is a programmable controller, and circuit control device, which is provided with, to be touched
Formula LCDs.
The technique of the present embodiment comprises the steps of：Specific implementation step is as follows：
Feeding process：
A., the material that metal sector sheet material e needed for cool-bag stack shell is placed on to feed device a prepares station a-1
On；
B. prepare station a-1 and be automatically separated metal sector sheet material e provided with tablet automatic-separation mechanism, take piece station a-2
Required metal sector sheet material e is drawn on positional stations a-3 using sucker；
C. after taking the Qu Pian mechanisms on piece station a-2 to retract, the positioner automatic start on positional stations a-3, by can
The default program of programmable controller positions to metal sector sheet material e automatically；
D. piece station a-4 is sent the straight flange of the metal sector sheet material e both sides after positioning to be sent into automatic bending device b clamping
In the clamp system of arm；
Automatic bending process：
E. automatic bending device b detects that metal sector sheet material e is sent into left and right clamping limb, and the clamp system of clamping limb leads to
Cross hydraulic workstation to clamp metal sector sheet material e, while send piece station a-4 mechanism to retract, it is pre- by programmable controller
If program, left and right clamping limb simultaneously work do 360 degree of circular motion clockwise, with right side clamping limb be connected guide rail it is synchronous
Work, ecto-entad translation, which is drawn close, overlaps metal sector sheet material e two straight flanges, is shaped to conical stack shell f；
Welding fabrication process：
F. welding gun c-1 is displaced downwardly to setting position by the default program of programmable controller, start welding gun c-1 welding,
Welding gun c-1 uniform translations on horizontal guide rail c-3 simultaneously, uniform translation welding is carried out to conical stack shell f seam；
Rewinding resets process：
G. after the completion of welding, the clamp system of clamping limb is unclamped, filling device d-1 pushes away the conical stack shell f being welded
Go out to the conveying device d-2 of front end, deliver to palletizing apparatus d-3 through conveying device d-2 and complete stacking, while clamping limb is retreated and restored
To setting position, repeating the above steps to circulate into next round produces.
Claims (4)
1. a kind of cool-bag metal stack shell automatic soldering device, including:Feed device, automatic bending device, welder, receipts
Expect device, circuit control device, feed device is prepared station, takes piece station, positional stations and sent piece station to form, received by material
Material device is made up of filling device, conveying device, palletizing apparatus, it is characterised in that it is automatic provided with tablet that the material prepares station
Separating mechanism, piece station is taken to be provided with sucker and weight sensor, positional stations are provided with signal transducer, send piece station to be provided with and inhale
Disk or electromagnet, automatic bending device be provided with left clamping limb, right clamping limb, frame, guide rail and hydraulic workstation, left clamping limb,
Clamp system is respectively equipped with right clamping limb, left clamping limb, right clamping limb tail end are connected provided with gear with servomotor, clamping machine
Structure is connected with hydraulic workstation, and right clamping limb is connected with guide rail, and left clamping limb top is provided with welder, welder bag
Welding gun, vertical guide rail and horizontal guide rail are included, horizontal guide rail is connected with each other with vertical guide rail by guide rail fixed seat, horizontal guide rail one
End is provided with stepper motor, and vertical guide rail is provided with welding gun fixing device, and welding gun fixing device is provided with stroke cylinder, filling device
Provided with translating rails, positioned at left clamping limb bottom, filling device connects into streamline, circuit control with conveying device, palletizing apparatus
Device processed is programmable controller, and circuit control device is provided with touch LCD screen.
2. cool-bag metal stack shell automatic soldering device according to claim 1, it is characterised in that the material prepares
Station is provided with main station and backup station, and main station is provided with tablet automatic-separation mechanism with backup station.
3. cool-bag metal stack shell automatic soldering device according to claim 1, it is characterised in that described to take piece station
The weight sensor and the autostop warning circuit of circuit control device being provided with connect.
4. cool-bag metal stack shell automatic soldering device according to claim 1, it is characterised in that right clamping limb is with leading
Rail is connected, and one end of the guide rail being connected with right clamping limb is provided with stepper motor, left clamping limb, right clamping limb clamp system by
Hydraulic workstation drives, and is run by programmable controller pre-set programs, metal sector sheet material ecto-entad is bent into cone
Stack shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720091308.0U CN206717306U (en) | 2017-01-22 | 2017-01-22 | Cool-bag metal stack shell automatic soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720091308.0U CN206717306U (en) | 2017-01-22 | 2017-01-22 | Cool-bag metal stack shell automatic soldering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206717306U true CN206717306U (en) | 2017-12-08 |
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ID=60500343
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720091308.0U Active CN206717306U (en) | 2017-01-22 | 2017-01-22 | Cool-bag metal stack shell automatic soldering device |
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| Country | Link |
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| CN (1) | CN206717306U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108340099A (en) * | 2017-01-22 | 2018-07-31 | 上海万盛保温容器有限公司 | Cool-bag metal stack shell automatic soldering device and technique |
-
2017
- 2017-01-22 CN CN201720091308.0U patent/CN206717306U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108340099A (en) * | 2017-01-22 | 2018-07-31 | 上海万盛保温容器有限公司 | Cool-bag metal stack shell automatic soldering device and technique |
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