CN206703151U - A kind of diaphragm punching pricking device - Google Patents
A kind of diaphragm punching pricking device Download PDFInfo
- Publication number
- CN206703151U CN206703151U CN201720300223.9U CN201720300223U CN206703151U CN 206703151 U CN206703151 U CN 206703151U CN 201720300223 U CN201720300223 U CN 201720300223U CN 206703151 U CN206703151 U CN 206703151U
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- CN
- China
- Prior art keywords
- puncture
- material returned
- bed die
- guide pillar
- puncture needle
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
It the utility model is related to field of machining,Specifically a kind of diaphragm punching pricking device,Including servo press,Upper substrate,Floating die assembly substrate,Bed die,Bed die fixed plate,Mould fixed frame,Index cylinder,The top of bed die is provided with floating die assembly substrate and upper substrate,The floating die assembly substrate,The both ends of upper substrate and bed die fixed plate are run through up and down by guide pillar respectively,Upper substrate and bed die fixed plate are all fixed on guide pillar,Floating die assembly substrate is located between upper substrate and bed die fixed plate,The junction of floating die assembly substrate and guide pillar is provided with guide pin bushing,Floating die assembly substrate realizes its moving up and down on guide pillar by the guide pin bushing,Floating die assembly substrate is connected by coupling mechanism two with the servo press being located above upper substrate,This equipment punctures gas explosion diaphragm by impact style,Realized and punctured uniformly using six equal portions,Reduce Mold Making cost,In limited die space,Substantially increase the density of puncturing hole.
Description
Technical field
It the utility model is related to a kind of diaphragm punching pricking device.
Background technology
Diaphragm has electroacoustic industry diaphragm, machinery industry rubber diaphragm, filtering isolation industry microporous membrane, optics by industry point
Industry diaphragm etc., when diaphragm two sides by different pressure (or power) effect when, diaphragm is strained to the low one side of pressure and moved
It is dynamic, its center is produced the displacement with pressure differential into certain relation, because the characteristic of diaphragm, in sewage disposal system often
Chaffy presence, the process of usual Sewage Biological Treatment are required for oxygen, and presently the most economic mode is exactly on diaphragm
Spurt processes miniature solarization air cap to provide required oxygen for sewage disposal process, and traditional punching has punctured processing technology not
It can meet that the punching of diaphragm punctures process requirements, diaphragm processing needs multigroup puncture needle to cooperate jointly, density, the depth of its puncturing hole
Degree requires very high, it is necessary to which specific pricking device is engaged with puncturing mould.
Utility model content
The purpose of this utility model is to provide a kind of diaphragm punching pricking device, is realized and is punctured uniformly using six equal portions, subtracted
Few Mold Making cost, the density of puncturing hole is greatly improved in limited die space.
To realize above-mentioned technical purpose, the utility model uses following technical scheme, a kind of diaphragm punching pricking device, bag
Include servo press, upper substrate, floating die assembly substrate, bed die, bed die fixed plate, mould fixed frame, indexing cylinder, the bed die
Fixed plate is located at mould fixed frame top, and the both ends of bed die fixed plate are buckled in the upper inner of mould fixed frame, and bed die is solid
The lower section of fixed board is provided with indexing cylinder, and the indexing cylinder connects the bed die being located above bed die fixed plate by coupling mechanism one,
The bed die upper surface is provided with the locating slot to lower recess, and the locating slot is consistent with diaphragm size to be processed, general during processing
Diaphragm, which is put into locating slot, to be completed to fix, and the top of bed die is provided with floating die assembly substrate and upper substrate, the floating die assembly substrate,
The both ends of upper substrate and bed die fixed plate are run through up and down by guide pillar respectively, and upper substrate and bed die fixed plate are all fixed on guide pillar,
Floating die assembly substrate is located between upper substrate and bed die fixed plate, and the junction of floating die assembly substrate and guide pillar is provided with guide pin bushing, is floated
Moving mold substrate realizes its moving up and down on guide pillar by the guide pin bushing, and floating die assembly substrate is by coupling mechanism two with being located at
Servo press connection above upper substrate；Worn provided with mould position to install diaphragm punching the lower surface of the floating die assembly substrate
Pierce mould, including mould installion alignment pin, float plate, material returned spring bearer plate, material returned spring, material returned guide pillar, puncture needle base, wear
Pricker, punching puncture mould and are fixedly connected by the installation alignment pin with floating die assembly substrate, and the one end for installing alignment pin is prolonged
The inside of float plate is stretched into, the diaphragm punching, which punctures mould, includes puncture unit and material returned unit, and each puncture unit is corresponding
One material returned unit, the puncture unit specifically include puncture needle base and puncture needle, and puncture needle is fixed on puncture needle base
Upper surface, the material returned unit include material returned spring bearer plate, material returned spring and material returned guide pillar, and the material returned spring bearer plate is located at floating
The bottom of dynamic plate, float plate is interior to be provided with the space for accommodating material returned spring and material returned guide pillar, and the both ends of material returned spring connect respectively moves back
Material spring bearer plate and material returned guide pillar, material returned guide pillar stretch out through puncture needle base, and the puncture needle base is in float plate
It is a sector, puncture unit is divided into by puncture unit A according to the difference that puncture needle is specifically distributed on puncture needle base, punctured
Unit B and puncture unit C, distribution of the puncture needle on puncture needle base are the isocentric circular arcs based on the float plate center of circle, three
Puncture needle on class puncture unit is staggered, and belongs to different concentric circles, and the central angle of the puncture needle base is 30 °,
Puncture unit A, puncture unit B and puncture unit C are arranged with identical puncture unit A centered on the float plate center of circle, punctured
Unit B and puncture unit C, three class puncture units are respectively provided with two.
Further, the indexing cylinder connects bed die, indexing cylinder connection with air operated reversing valve by pneumatic triple piece
Pneumatic triple piece, pneumatic triple piece connection air operated reversing valve, air operated reversing valve connection bed die, the air operated reversing valve, which is also connected with, to disappear
Sound device.
Further, it is characterised in that the coupling mechanism two is specifically piston rod.
Further, the upper substrate is fixedly mounted on guide pillar by upper substrate fixed seat.
Further, the puncture needle base is bolted in float plate.
Diaphragm workpiece to be processed is put into bottom by a kind of diaphragm punching pricking device of the utility model design, operating personnel
Mould is fixed, and presses double handed start switch, and servo press is moved downward by coupling mechanism driven mold float plate until penetrating work
Part, servo press rotor speed are controlled by input signal, and can fast reaction, in automatic control system, as executive component,
And there is the characteristics such as electromechanical time constant is small, the linearity is high, pickup voltage is low, the electric signal received can be converted into motor
Angular displacement or angular speed output on axle, can make control speed, positional precision is very accurate, can be converted into voltage signal and turn
Square and rotating speed by the depth pre-set with regard to controllable processing puncturing hole of parameter, and index cylinder with drive control object
Bed die and workpiece is driven to rotate 30 degree by coupling mechanism one, repetitive operation circulates six times（Total indexing rotational cylinder 180 degree）
Action is completed, so that it may and completion processing, this equipment puncture gas explosion diaphragm by impact style, are realized and are punctured uniformly using six equal portions,
Reduce Mold Making cost, in limited die space, substantially increase the density of puncturing hole, the film that the utility model uses
It is to effectively realize high density punching to puncture and the stability height of exploitation, low manufacture cost, operation that piece punching, which punctures mould,
Succinct convenient mould, is designed using symmetrical mold, indexing cylinder rotate every time 30 ° six times be a circulation, add up to 180 ° of energy
Maximum ensures the density that punching punctures, it is contemplated that workpiece is in whole punching press puncture process, due to the particularity of material, in single
The material that punching press punctures the puncture that is stamped during withdrawing pattern departs from bed die and is adhered on puncture needle, can not carry out it is effective puncture with
Positioning, the utility model devise effective unloading mechanism i.e. material returned spring bearer plate, material returned spring and material returned guide pillar in a mold,
Mould pushes material returned guide pillar to the material returned spring bearer plate direction motion compresses material returned spring during processing, and material returned spring after mould return
Material returned guide pillar is ejected so as to complete the material returned by material returned guide pillar, why the utility model sets when mould is designed in addition
Count three class puncture units and central angle is 30 °, be on the one hand to need installation more on central angle is big and area is big puncture unit
More puncture needles, makes the high processing costs of mould and difficulty is big, and is unfavorable for the maintenance of mould, after there is puncture needle damage
Asking for diaphragm material adhesion is easily produced during maintenance is also cumbersome, and this puncture unit single punching press punctures withdrawing pattern
Topic, unloading mechanism can not accomplish the complete material returned, and the puncture unit that another aspect central angle is small and area is small is being punched out puncture
Need to repeatedly be processed during processing, the service life of puncture needle is lost, cause the fault rate of mould to rise, and it is small spatially
Puncture needle of arranging requires higher, and processing mold easily goes wrong, the class puncture unit of mold design three that the utility model uses
And central angle is 30 °, the demand of each side is balanced, production efficiency and the working strength of operating personnel is greatly improved,
Job safety is ensured simultaneously.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model embodiment；
Fig. 2 is the structural representation that diaphragm punching punctures mould in embodiment；
Fig. 3 is the front schematic view that diaphragm punching punctures mould in embodiment；
Fig. 4 is the product schematic diagram of the utility model processing.
Wherein：1st, servo press；2nd, upper substrate fixed seat；3rd, guide pillar；4th, upper substrate；5th, coupling mechanism two；6th, guide pin bushing；7、
Floating die assembly substrate；8th, diaphragm punching punctures mould；9th, bed die；10th, bed die fixed plate；11st, mould fixed frame；12nd, index
Cylinder；13rd, coupling mechanism one；
81st, mould installion alignment pin；82nd, float plate；83rd, material returned spring bearer plate；84th, material returned spring；85th, material returned guide pillar；
86th, puncture needle base；87th, puncture needle；88th, puncture unit A；89th, puncture unit B；810th, puncture unit C.
Embodiment
Embodiment of the present utility model is described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning
Same or similar element is represented to same or similar label eventually or there is the element of same or like function.Below by ginseng
The embodiment for examining accompanying drawing description is exemplary, is only used for explaining the utility model, and it is not intended that to of the present utility model
Limitation.
In description of the present utility model, unless otherwise prescribed with restriction, it is necessary to explanation, term " installation ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be mechanical connection or the company of electrical connection or two element internals
It is logical, can be joined directly together, can also be indirectly connected by intermediary.For the ordinary skill in the art, may be used
To understand the concrete meaning of above-mentioned term as the case may be.
Referring to a kind of diaphragm punching pricking device described by Fig. 1 to Fig. 2, including it is servo press 1, upper substrate 4, floating
Moving mold substrate 7, bed die 9, bed die fixed plate 10, mould fixed frame 11, indexing cylinder 12, the bed die fixed plate 10 are located at
The top of mould fixed frame 11, the both ends of bed die fixed plate 10 are buckled in the upper inner of mould fixed frame 11, bed die fixed plate
10 lower section is provided with indexing cylinder 12, and the indexing cylinder 12 is connected by coupling mechanism 1 is located at the top of bed die fixed plate 10
Bed die 9, the upper surface of bed die 9 are provided with the locating slot to lower recess, and the locating slot is consistent with diaphragm size to be processed, adds
Diaphragm is put into locating slot and completes to fix by man-hour, and the top of bed die 9 is provided with floating die assembly substrate 7 and upper substrate 4, the floating
The both ends of die substrate 7, upper substrate 4 and bed die fixed plate 10 are run through by guide pillar about 3 respectively, upper substrate 4 and bed die fixed plate
10 are all fixed on guide pillar 3, and floating die assembly substrate 7 is located between upper substrate 4 and bed die fixed plate 10, floating die assembly substrate 7 with
The junction of guide pillar 3 is provided with guide pin bushing 6, and floating die assembly substrate 7 realizes its moving up and down on guide pillar 3 by the guide pin bushing 6, floats
Die substrate 7 is connected by coupling mechanism 25 with being located at the servo press 1 of the top of upper substrate 4；The floating die assembly substrate 7
Lower surface is provided with mould position and punctures mould 8, including mould installion alignment pin 81, float plate 82, the material returned to install diaphragm punching
Spring bearer plate 83, material returned spring 84, material returned guide pillar 85, puncture needle base 86, puncture needle 87, punching puncture mould and pass through the peace
Dress alignment pin 81 is fixedly connected with floating die assembly substrate 87, and one end of installation alignment pin 81 extends into the inside of float plate 82, institute
Stating diaphragm punching puncture mould includes puncture unit and material returned unit, and the corresponding material returned unit of each puncture unit is described to wear
Thorn unit specifically includes puncture needle base 86 and puncture needle 87, and puncture needle 87 is fixed on the upper surface of puncture needle base 86, described
Material returned unit includes material returned spring bearer plate 83, material returned spring 84 and material returned guide pillar 85, and the material returned spring bearer plate 83 is located at floating
The bottom of plate 82, float plate 82 is interior to be provided with the space for accommodating material returned spring 84 and material returned guide pillar 85, the both ends point of material returned spring 84
Not Lian Jie material returned spring bearer plate 83 and material returned guide pillar 85, material returned guide pillar 85 stretches out through puncture needle base 86, the puncture
Pin base 86 is a sector in float plate 82, and the difference being specifically distributed on puncture needle base 86 according to puncture needle 87 will be worn
Thorn unit is divided into puncture unit A88, puncture unit B89 and puncture unit C810, and the puncture needle 87 is on puncture needle base 86
Distribution be the isocentric circular arc based on the center of circle of float plate 82, the puncture needle 87 on three class puncture units is staggered, and belongs to not
Same concentric circles, the central angle of the puncture needle base 86 is 30 °, puncture unit A88, puncture unit B89 and puncture unit
C810 is arranged with identical puncture unit A88, puncture unit B89 and puncture unit C810 centered on the float plate center of circle, and three
Class puncture unit is respectively provided with two.
Further, the indexing cylinder connects bed die, indexing cylinder connection with air operated reversing valve by pneumatic triple piece
Pneumatic triple piece, pneumatic triple piece connection air operated reversing valve, air operated reversing valve connection bed die, the air operated reversing valve, which is also connected with, to disappear
Sound device.
Further, it is characterised in that the coupling mechanism 25 is specifically piston rod.
Further, the upper substrate 4 is fixedly mounted on guide pillar 3 by upper substrate fixed seat 2.
Further, the puncture needle base 86 is bolted in float plate 82.
Diaphragm workpiece to be processed is put into bottom by a kind of diaphragm punching pricking device of the utility model design, operating personnel
Mould is fixed, and presses double handed start switch, and servo press is moved downward by coupling mechanism driven mold float plate until penetrating work
Part, servo press rotor speed are controlled by input signal, and can fast reaction, in automatic control system, as executive component,
And there is the characteristics such as electromechanical time constant is small, the linearity is high, pickup voltage is low, the electric signal received can be converted into motor
Angular displacement or angular speed output on axle, can make control speed, positional precision is very accurate, can be converted into voltage signal and turn
Square and rotating speed by the depth pre-set with regard to controllable processing puncturing hole of parameter, and index cylinder with drive control object
Bed die and workpiece is driven to rotate 30 degree by coupling mechanism one, repetitive operation circulates six times（Total indexing rotational cylinder 180 degree）
Action is completed, so that it may and completion processing, this equipment puncture gas explosion diaphragm by impact style, are realized and are punctured uniformly using six equal portions,
Reduce Mold Making cost, in limited die space, substantially increase the density of puncturing hole, the film that the utility model uses
It is to effectively realize high density punching to puncture and the stability height of exploitation, low manufacture cost, operation that piece punching, which punctures mould,
Succinct convenient mould, is designed using symmetrical mold, indexing cylinder rotate every time 30 ° six times be a circulation, add up to 180 ° of energy
Maximum ensures the density that punching punctures, it is contemplated that workpiece is in whole punching press puncture process, due to the particularity of material, in single
The material that punching press punctures the puncture that is stamped during withdrawing pattern departs from bed die and is adhered on puncture needle, can not carry out it is effective puncture with
Positioning, the utility model devise effective unloading mechanism i.e. material returned spring bearer plate, material returned spring and material returned guide pillar in a mold,
Mould pushes material returned guide pillar to the material returned spring bearer plate direction motion compresses material returned spring during processing, and material returned spring after mould return
Material returned guide pillar is ejected so as to complete the material returned by material returned guide pillar, why the utility model sets when mould is designed in addition
Count three class puncture units and central angle is 30 °, be on the one hand to need installation more on central angle is big and area is big puncture unit
More puncture needles, makes the high processing costs of mould and difficulty is big, and is unfavorable for the maintenance of mould, after there is puncture needle damage
Asking for diaphragm material adhesion is easily produced during maintenance is also cumbersome, and this puncture unit single punching press punctures withdrawing pattern
Topic, unloading mechanism can not accomplish the complete material returned, and the puncture unit that another aspect central angle is small and area is small is being punched out puncture
Need to repeatedly be processed during processing, the service life of puncture needle is lost, cause the fault rate of mould to rise, and it is small spatially
Puncture needle of arranging requires higher, and processing mold easily goes wrong, the class puncture unit of mold design three that the utility model uses
And central angle is 30 °, the demand of each side is balanced, production efficiency and the working strength of operating personnel is greatly improved,
Job safety is ensured simultaneously.
In the description of this specification, the description meaning of reference term " one embodiment ", " example " or " some examples " etc.
Refer to and be contained in of the present utility model at least one with reference to specific features, structure, material or the feature that the embodiment or example describe
In individual embodiment or example.In this manual, identical embodiment is not necessarily referring to the schematic representation of above-mentioned term
Or example.Moreover, specific features, structure, material or the feature of description in any one or more embodiments or can be shown
Combined in an appropriate manner in example.
While there has been shown and described that embodiment of the present utility model, it will be understood by those skilled in the art that：
These embodiments can be carried out with a variety of changes, modification in the case where not departing from principle and objective of the present utility model, replaced
And modification, the scope of the utility model are limited by claim and its equivalent.
Claims (5)
- A kind of 1. diaphragm punching pricking device, it is characterised in that including servo press, upper substrate, floating die assembly substrate, bed die, Bed die fixed plate, mould fixed frame, indexing cylinder, the bed die fixed plate are located at mould fixed frame top, and bed die is fixed The both ends of plate are buckled in the upper inner of mould fixed frame, and the lower section of bed die fixed plate is provided with indexing cylinder, and the indexing cylinder leads to To cross coupling mechanism one and connect the bed die being located above bed die fixed plate, the bed die upper surface is provided with the locating slot to lower recess, The locating slot is consistent with diaphragm size to be processed, diaphragm is put into locating slot during processing and completes to fix, the top of bed die Provided with floating die assembly substrate and upper substrate, the both ends of the floating die assembly substrate, upper substrate and bed die fixed plate are respectively by guide pillar Run through up and down, upper substrate and bed die fixed plate are all fixed on guide pillar, and floating die assembly substrate is located at upper substrate and bed die fixed plate Between, the junction of floating die assembly substrate and guide pillar is provided with guide pin bushing, and floating die assembly substrate realizes it on guide pillar by the guide pin bushing Move up and down, floating die assembly substrate is connected by coupling mechanism two with the servo press being located above upper substrate；The floating The lower surface of die substrate be provided with mould position to install diaphragm punching puncture mould, including mould installion alignment pin, float plate, Material returned spring bearer plate, material returned spring, material returned guide pillar, puncture needle base, puncture needle, punching puncture mould and positioned by the installation Pin is fixedly connected with floating die assembly substrate, and the one end for installing alignment pin extends into the inside of float plate, and the diaphragm punching punctures Mould includes puncture unit and material returned unit, the corresponding material returned unit of each puncture unit, and the puncture unit specifically includes Puncture needle base and puncture needle, puncture needle are fixed on the upper surface of puncture needle base, and the material returned unit includes material returned spring pressure Plate, material returned spring and material returned guide pillar, the material returned spring bearer plate are located at the bottom of float plate, are provided with float plate and accommodate material returned bullet The space of spring and material returned guide pillar, the both ends of material returned spring connect material returned spring bearer plate and material returned guide pillar respectively, and material returned guide pillar runs through Puncture needle base stretches out, and the puncture needle base is a sector in float plate, according to puncture needle in puncture needle base On the difference that is specifically distributed puncture unit is divided into puncture unit A, puncture unit B and puncture unit C, the puncture needle is puncturing Distribution on pin base is the isocentric circular arc based on the float plate center of circle, and the puncture needle on three class puncture units is staggered, and all belongs to In different concentric circles, the central angle of the puncture needle base is 30 °, and puncture unit A, puncture unit B and puncture unit C are with floating Identical puncture unit A, puncture unit B and puncture unit C are arranged with centered on the dynamic plate center of circle, three class puncture units are respectively provided with Two.
- 2. diaphragm punching pricking device as claimed in claim 1, it is characterised in that the indexing cylinder passes through pneumatic triple piece Bed die, indexing cylinder connection pneumatic triple piece, pneumatic triple piece connection air operated reversing valve, pneumatic commutation are connected with air operated reversing valve Valve connects bed die, and the air operated reversing valve is also connected with muffler.
- 3. diaphragm punching pricking device as claimed in claim 1, it is characterised in that the coupling mechanism two is specifically piston Bar.
- 4. diaphragm punching pricking device as claimed in claim 1, it is characterised in that the upper substrate passes through upper substrate fixed seat It is fixedly mounted on guide pillar.
- 5. diaphragm punching pricking device as claimed in claim 1, it is characterised in that the puncture needle base is bolted In float plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720300223.9U CN206703151U (en) | 2017-03-27 | 2017-03-27 | A kind of diaphragm punching pricking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720300223.9U CN206703151U (en) | 2017-03-27 | 2017-03-27 | A kind of diaphragm punching pricking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206703151U true CN206703151U (en) | 2017-12-05 |
Family
ID=60467339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720300223.9U Withdrawn - After Issue CN206703151U (en) | 2017-03-27 | 2017-03-27 | A kind of diaphragm punching pricking device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206703151U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106827034A (en) * | 2017-03-27 | 2017-06-13 | 太仓倍加机械有限公司 | A kind of diaphragm punching pricking device |
| CN108262803A (en) * | 2018-04-08 | 2018-07-10 | 芜湖凯兴汽车电子有限公司 | Plastic products punch equipment |
-
2017
- 2017-03-27 CN CN201720300223.9U patent/CN206703151U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106827034A (en) * | 2017-03-27 | 2017-06-13 | 太仓倍加机械有限公司 | A kind of diaphragm punching pricking device |
| CN106827034B (en) * | 2017-03-27 | 2018-06-22 | 太仓倍加机械有限公司 | A kind of diaphragm punching pricking device |
| CN108262803A (en) * | 2018-04-08 | 2018-07-10 | 芜湖凯兴汽车电子有限公司 | Plastic products punch equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20171205 Effective date of abandoning: 20180622 |
|
| AV01 | Patent right actively abandoned |