CN206702575U - A kind of cartridge type link assembly assembles all-in-one - Google Patents
A kind of cartridge type link assembly assembles all-in-one Download PDFInfo
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- CN206702575U CN206702575U CN201621321952.4U CN201621321952U CN206702575U CN 206702575 U CN206702575 U CN 206702575U CN 201621321952 U CN201621321952 U CN 201621321952U CN 206702575 U CN206702575 U CN 206702575U
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- Prior art keywords
- feed mechanism
- robot
- traffic cycle
- oil sealing
- disk
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Abstract
The utility model discloses a kind of cartridge type link assembly to assemble all-in-one, including robot, traffic cycle, finished product discharging mechanism, hydraulic station, PLC control system and KYENCE image recognition systems, the robot is arranged on main disk, the gripper of robot is multistation, and KYENCE image recognition systems are installed in robot, the outside of main disk has been sequentially arranged spring feeding mechanism, end cap feed mechanism, oil sealing feed mechanism, packing ring feed mechanism, guider feed mechanism, gum cover feed mechanism, welding machine and rotating disk in circular arc;The side of the main disk is provided with traffic cycle, and piston testing agency is provided between traffic cycle and main disk, is provided with protractor on traffic cycle, the beneficial effects of the utility model are:The robot energy automatic identification element and part to being sorted in specified location by feeding distribution mechanism carries out crawl assembling, compact overall structure is reasonable in design, and automaticity is high so that the uniformity of finished product is preferable, contributes to Improving The Quality of Products and reduces labor cost.
Description
Technical field
A kind of assembly equipment of automobile absorber connecting rod is the utility model is related to, specifically a kind of cartridge type link assembly assembling
All-in-one.
Background technology
In order that the vibration of vehicle frame and vehicle body decays rapidly, improve the ride comfort and comfortableness of running car, automotive suspension
It is typically equipped with damper in system, widely used on automobile is two-way function telescopic shock absorber, and damper is that automobile uses
During rapid wear accessory, damper work quality, by the stationarity for directly affecting running car and the life-span of other parts, because
This should make damper often in good working order.Existing automobile absorber connecting rod is mostly by manually by spring, work
Plug, oil sealing etc. are assembled, and production efficiency is low, and cost of labor is high, due to being assembled using manpower, the uniformity of product
Difference, product quality cannot be guaranteed.
The content of the invention
The purpose of this utility model is to provide a kind of cartridge type link assembly assembling all-in-one, to solve above-mentioned background technology
The problem of middle proposition.
To achieve the above object, the utility model provides following technical scheme:
A kind of cartridge type link assembly assembles all-in-one, including robot, traffic cycle, finished product discharging mechanism, hydraulic station, PLC
Control system and KYENCE image recognition systems, the robot are arranged on main disk, and the gripper of robot is multistation, and
KYENCE image recognition systems are installed, the outside of main disk has been sequentially arranged spring feeding mechanism, end in circular arc in robot
Lid feed mechanism, oil sealing feed mechanism, packing ring feed mechanism, guider feed mechanism, gum cover feed mechanism, welding machine and rotation
Disk, wherein end cap feed mechanism, oil sealing feed mechanism, packing ring feed mechanism, guider feed mechanism and gum cover feed mechanism are equal
It is made up of double end circular vibration disk and multiple output tracks, the quantity of output track is equal with the gripper station number of robot, main
Spring feeding mechanism, end cap feed mechanism, oil sealing feed mechanism, packing ring feed mechanism, guider feed mechanism are corresponded on disk
With multistation main disk frock is equipped with gum cover feed mechanism;The side of the main disk is provided with traffic cycle, traffic cycle and master
Piston testing agency is provided between disk, protractor is installed on traffic cycle, protractor control traffic cycle rotates a work every time
Position, the opening position that the side of traffic cycle corresponds to its station are provided with servo tightening mechanism, and the side of servo tightening mechanism is provided with hydraulic pressure
Manipulator and servo sleeving and riveting mechanism, servo sleeving and riveting mechanism are connected with the hydraulic pressure stand control installed in traffic cycle side, servo sleeving and riveting
The side of mechanism is provided with finished product discharging mechanism;The robot, KYENCE image recognition systems, end cap feed mechanism, on oil sealing
Expect that mechanism, packing ring feed mechanism, guider feed mechanism, gum cover feed mechanism, welding machine, rotating disk, protractor and hydraulic station are equal
Control and connect with PLC control system.
As further program of the utility model:The PLC control system uses Siemens 300 or 1200 or 1500 systems
PLC is arranged, and equipped with 10 inches of Siemens's human-computer interaction interfaces.
As the utility model further scheme:Set on the main disk between oil sealing feed mechanism and robot
There is grease feed mechanism.
As the utility model further scheme:The spring feeding mechanism, end cap feed mechanism, oil sealing feeder
Structure, packing ring feed mechanism, guider feed mechanism and gum cover feed mechanism output track on be mounted on vision detection system,
And vision detection system connects with PLC control system control.
As the utility model further scheme:The servo sleeving and riveting mechanism and servo tightening mechanism blow with vacuum
Dust exhaust apparatus.
Compared with prior art, the beneficial effects of the utility model are:It can be realized in the case of human assistance feeding pair
The automatic assembling of automobile absorber connecting rod, it is high in machining efficiency, and entered using the robot for being equipped with KYENCE image recognition systems
Luggage is matched somebody with somebody, robot energy automatic identification element and in specified location by feeding distribution mechanism sort part carry out crawl assembling, it is whole
Body is compact-sized, reasonable in design, and automaticity is high so that the uniformity of finished product is preferable, contributes to Improving The Quality of Products and drop
Low labor cost.
Brief description of the drawings
Fig. 1 is the top view that a kind of cartridge type link assembly assembles all-in-one.
Fig. 2 is the structural representation that a kind of cartridge type link assembly assembles all-in-one.
In figure:1- spring feeding mechanisms, 2- end caps feed mechanism, 3- greases feed mechanism, 4- oil sealings feed mechanism, 5- pads
Circle feed mechanism, 6- guiders feed mechanism, 7- gum covers feed mechanism, 8- welding machines, 9- robots, 10- rotating disks, 11- turn greatly
Disk, 12- finished products discharging mechanism, 13- servo sleeving and rivetings mechanism, 14- servos tightening mechanism, 15- hydraulic stations, 16- artificial loadings, 17-
Piston testing agency.
Embodiment
The technical scheme of this patent is described in more detail with reference to embodiment.
Fig. 1-2 is referred to, a kind of cartridge type link assembly assembles all-in-one, including the discharging of robot 9, traffic cycle 11, finished product
Mechanism 12, hydraulic station 15, PLC control system and KYENCE image recognition systems, the robot 9 are arranged on main disk, machine
The gripper of device people 9 is multistation, and KYENCE image recognition systems are provided with robot 9, KYENCE image recognition systems
With the accuracy that the grasping element of robot 9 is ensure that from intelligent angle 100%, the outside of main disk is sequentially arranged in circular arc
There are spring feeding mechanism 1, end cap feed mechanism 2, oil sealing feed mechanism 4, packing ring feed mechanism 5, guider feed mechanism 6, glue
Cover feed mechanism 7, welding machine 8 and rotating disk 10, wherein end cap feed mechanism 2, oil sealing feed mechanism 4, packing ring feed mechanism 5, lead
It is made up of to device feed mechanism 6 and gum cover feed mechanism 7 double end circular vibration disk and multiple output tracks, the number of output track
Amount is equal with the gripper station number of robot 9, and to coordinate the multistation gripper of robot 9, spring feeder is corresponded on main disk
Structure 1, end cap feed mechanism 2, oil sealing feed mechanism 4, packing ring feed mechanism 5, guider feed mechanism 6 and gum cover feed mechanism 7
Place is equipped with multistation main disk frock, when material exports by the screening of double end circular vibration disk and multiple output tracks,
Material is directly put into main disk frock and assembled by robot 9, and due to being multistation, efficiency of assembling is higher;The main circle
The side of disk is provided with traffic cycle 11, and piston testing agency 17 is provided between traffic cycle 11 and main disk, and piston testing agency 17 is right
Whether piston component is qualified to be detected, and by being manually placed into traffic cycle 11 if qualified, indexing is provided with traffic cycle 11
Device, protractor control traffic cycle 11 rotate a station every time, and the side of traffic cycle 11 correspond to the opening position of its station provided with watching
Tightening mechanism 14 is taken, the side of servo tightening mechanism 14 is provided with hydraulic efficiency manipulator and servo sleeving and riveting mechanism 13, and hydraulic efficiency manipulator will
The station over-assemble of traffic cycle 11 enters the nut after part and clamps and tightened by servo tightening mechanism 14, is sent to servo punching afterwards
Riveter structure 13 carries out sleeving and riveting operation, and servo sleeving and riveting mechanism 13 connects with being controlled by the hydraulic station 15 installed in the side of traffic cycle 11,
The side of servo sleeving and riveting mechanism 13 is provided with finished product discharging mechanism 13, and the finished product after sleeving and riveting is directly sent into finished product discharging mechanism 13,
Complete assembling;The robot 9, KYENCE image recognition systems, end cap feed mechanism 2, oil sealing feed mechanism 4, packing ring feeding
Mechanism 5, guider feed mechanism 6, gum cover feed mechanism 7, welding machine 8, rotating disk 10, protractor and hydraulic station 15 are controlled with PLC
System control connection processed.
The PLC control system uses Siemens 300 or 1200 or 1500 series of PLC, and equipped with 10 inches of west gates
Sub- human-computer interaction interface.
Grease feed mechanism 3 is provided with the main disk between oil sealing feed mechanism 4 and robot 9, in oil sealing feeding
During be oil sealing greasing.
The spring feeding mechanism 1, end cap feed mechanism 2, oil sealing feed mechanism 4, packing ring feed mechanism 5, on guider
Vision detection system is mounted on the output track of material mechanism 6 and gum cover feed mechanism 7, and vision detection system is controlled with PLC
System control connection processed, for judging the positive and negative of material.
The servo sleeving and riveting mechanism 13 and servo tightening mechanism 14 carry vacuum pressure-vaccum dirt station, by sleeving and riveting back link iron filings
Clear up to prevent influence damping oil cleanliness factor after general assembly.
The robot 9 is the serial four axle robots of G/LS&YK that EPSON or YAMAHA is produced.
Operating procedure of the present utility model is yes:1st, by manually taking out two companies to be assembled from material dolly successively
Bar is put into rotating disk 10;
2nd, robot 9 is directed to set crawl and is put into the end of connecting rod to be assembled;
3rd, the drivening rod of robot 9 is moved at end cap feed mechanism 2, and end cap realizes end cap in double end circular vibration disk
Positive and negative screens, when end cap is sent to straight shake end, after the end cap of every track front end is separated and positioned by separating mechanism
Robot is captured in 2 end cap insertion connecting rods;
4th, main disk continues to move a station, and oil sealing double end realizes that oil sealing positive and negative screens in round vibrating disk, just
Straight shake end is delivered in face side by side, and the oil sealing of every track front end is separated and positioned by separating mechanism, rear robot crawl 2
Individual oil sealing is simultaneously inserted in connecting rod;There are vision detection system, on-line checking oil sealing positive and negative, if sentenced at round vibrating disk feeding
Oil-break envelope is reverse side, and robot crawl is put into the magazine of side;This station has greasing equipment, is oil sealing in oil sealing feeding process
Greasing, after oil sealing is put into connecting rod, oil sealing is pressed into end cap by robot;
5th, main disk continues to move a station, and packing ring is screened in round tremble, positive to be sent to straight shake end, point
The packing ring of every track front end is separated and positioned by structure of disembarking, and robot captures 2 packing rings and inserts and be inserted into connecting rod;
6th, by the way that manually spring is placed on spring feeding mechanism, after rotating next station, robot captures a work
2 springs on position are simultaneously inserted in main disk frock;
7th, main disk continues to move a station, and guider is screened in round tremble, positive to be sent to straight shake end,
The guider of every track front end is separated and positioned by separating mechanism, and robot captures 2 guiders and is inserted into connecting rod;
8th, main disk continues to move a station, gum cover is sent to straight shake end after screening reason material is realized in round tremble, point
The gum cover of every track front end is separated and positioned by structure of disembarking, and robot captures 2 gum covers and is inserted into connecting rod, so far
" end cap Oil sealing assembly " assembling is completed, and connecting rod top guide sleeve is removed and placed in lower 2 connecting rods of rotation so far by robot
Top;
9th, the connecting rod for assembling completion " end cap Oil sealing assembly " is rotated into pickup station by rotating disk 10;
10th, removed from pickup station and assemble the connecting rod of " end cap Oil sealing assembly " and manually press to end cap Oil sealing assembly
At dust cap;The product for needing to weld, which loads support ring and is put into welding machine 8, to be welded, and connecting rod is put into traffic cycle after the completion of welding
On, last artificial shake-up protractor, traffic cycle 11 continues to rotate a station;
11st, piston component manually is put into piston testing agency 17 to be detected, after take out load traffic cycle 11 connecting rod
On;Unqualified hopper is manually directly placed into as piston component detection is unqualified;
12nd, thin valve block, spring base, spring, nut are loaded;Nut Manual feeding and manual pretension, rear artificial touch index
Device, turn 11 disks greatly and continue to rotate a station;This operative employee, need to also be in spring feeder in " end cap Oil sealing assembly " assembling process
Spring is put on structure 1 so that robot 9 captures;
13rd, hydraulic efficiency manipulator catches connecting rod, and nut is tightened for servo tightening mechanism 14;
14th, connecting rod is transferred to the lower section of servo sleeving and riveting mechanism 13, and servo sleeving and riveting mechanism 13 carries out sleeving and riveting;
15th, link assembly completes by hydraulic mechanical hand grabbing finished product discharging mechanism 12, all process steps
The better embodiment of this patent is explained in detail above, but this patent is not limited to above-mentioned embodiment party
Formula, can also be on the premise of this patent objective not be departed from one skilled in the relevant art's possessed knowledge
Make a variety of changes.
Claims (5)
1. a kind of cartridge type link assembly assembles all-in-one, including robot, traffic cycle, finished product discharging mechanism, hydraulic station, PLC control
System processed and KYENCE image recognition systems, it is characterised in that the robot is arranged on main disk, and the gripper of robot is
Double, and KYENCE image recognition systems are installed in robot, the outside of main disk has been sequentially arranged on spring in circular arc
Expect mechanism, end cap feed mechanism, oil sealing feed mechanism, packing ring feed mechanism, guider feed mechanism, gum cover feed mechanism, weldering
On machine and rotating disk, wherein end cap feed mechanism, oil sealing feed mechanism, packing ring feed mechanism, guider feed mechanism and gum cover
Expect that mechanism forms by double end circular vibration disk and two output tracks, spring feeding mechanism, end cap feeding are corresponded on main disk
The main circle of double is equipped with mechanism, oil sealing feed mechanism, packing ring feed mechanism, guider feed mechanism and gum cover feed mechanism
Disk frock;The side of the main disk is provided with traffic cycle, is provided with piston testing agency between traffic cycle and main disk, on traffic cycle
Protractor is installed, protractor control traffic cycle rotates a station every time, and the side of traffic cycle corresponds to the opening position of its station
Provided with servo tightening mechanism, the side of servo tightening mechanism is provided with hydraulic efficiency manipulator and servo sleeving and riveting mechanism, servo sleeving and riveting mechanism
It is connected with by the hydraulic pressure stand control installed in traffic cycle side, the side of servo sleeving and riveting mechanism is provided with finished product discharging mechanism;It is described
Robot, KYENCE image recognition systems, end cap feed mechanism, oil sealing feed mechanism, packing ring feed mechanism, guider feeder
Structure, gum cover feed mechanism, welding machine, rotating disk, protractor and hydraulic station are controlled with PLC control system and connected.
A kind of 2. cartridge type link assembly assembling all-in-one according to claim 1, it is characterised in that the PLC controls system
System uses Siemens 300 or 1200 or 1500 series of PLC, and equipped with 10 inches of Siemens's human-computer interaction interfaces.
A kind of 3. cartridge type link assembly assembling all-in-one according to claim 1, it is characterised in that on the main disk
Grease feed mechanism is provided between oil sealing feed mechanism and robot.
A kind of 4. cartridge type link assembly assembling all-in-one according to claim 1, it is characterised in that the spring feeder
The output of structure, end cap feed mechanism, oil sealing feed mechanism, packing ring feed mechanism, guider feed mechanism and gum cover feed mechanism
Vision detection system is mounted on track, and vision detection system connects with PLC control system control.
A kind of 5. cartridge type link assembly assembling all-in-one according to claim 1, it is characterised in that the servo sleeving and riveting machine
Structure and servo tightening mechanism blow dust exhaust apparatus with vacuum.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621321952.4U CN206702575U (en) | 2017-06-27 | 2017-06-27 | A kind of cartridge type link assembly assembles all-in-one |
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Application Number | Priority Date | Filing Date | Title |
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CN201621321952.4U CN206702575U (en) | 2017-06-27 | 2017-06-27 | A kind of cartridge type link assembly assembles all-in-one |
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Publication Number | Publication Date |
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CN206702575U true CN206702575U (en) | 2017-12-05 |
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CN201621321952.4U Expired - Fee Related CN206702575U (en) | 2017-06-27 | 2017-06-27 | A kind of cartridge type link assembly assembles all-in-one |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108838685A (en) * | 2018-08-23 | 2018-11-20 | 常州朗博密封科技股份有限公司 | Engine axle envelope automatically assembles rolling all-in-one machine |
CN111805205A (en) * | 2020-07-07 | 2020-10-23 | 东风本田汽车零部件有限公司 | Automatic press-in device for connecting rod copper sleeve |
-
2017
- 2017-06-27 CN CN201621321952.4U patent/CN206702575U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108838685A (en) * | 2018-08-23 | 2018-11-20 | 常州朗博密封科技股份有限公司 | Engine axle envelope automatically assembles rolling all-in-one machine |
CN108838685B (en) * | 2018-08-23 | 2023-08-11 | 常州朗博密封科技股份有限公司 | Full-automatic assembling and edging integrated machine for engine shaft seal |
CN111805205A (en) * | 2020-07-07 | 2020-10-23 | 东风本田汽车零部件有限公司 | Automatic press-in device for connecting rod copper sleeve |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right | ||
TR01 | Transfer of patent right |
Effective date of registration: 20200331 Address after: 201814 289 Zhongbai Road, Anting Town, Jiading District, Shanghai Patentee after: Zeifu Automotive Technology (Shanghai) Co., Ltd. Address before: 201802 Shanghai city Jiading District Nanxiang Town Road No. 8, building 3, latitude five West Patentee before: SHANGHAI FANTE MECHANICAL & ELECTRICAL EQUIPMENT MANUFACTURING Co.,Ltd. |
|
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171205 Termination date: 20210627 |