CN206698478U - A kind of LED lamp aging equipment - Google Patents
A kind of LED lamp aging equipment Download PDFInfo
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- CN206698478U CN206698478U CN201720580353.2U CN201720580353U CN206698478U CN 206698478 U CN206698478 U CN 206698478U CN 201720580353 U CN201720580353 U CN 201720580353U CN 206698478 U CN206698478 U CN 206698478U
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- led lamp
- support mechanism
- ageing rack
- aging equipment
- lamp aging
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Abstract
The utility model discloses a kind of LED lamp aging equipment, including support mechanism, transmission mechanism, ageing rack and electrical apparatus control system, the support mechanism and transmission mechanism are installed on the inside of ageing rack, the transmission mechanism drives support mechanism to move to the other end by one end of ageing rack, and the ageing rack internally forms whole burn-in test region；The electrical apparatus control system carries out intelligent control to transmission mechanism and ageing rack.This LED lamp aging equipment, LED lamp is positioned in support mechanism and wiring is powered and carries out burn-in test, transmission mechanism drives support mechanism to be moved, when moving in the equipment of packaging process, LED lamp then completes burn-in test, and the various performance parameters in ageing process are collected, test result is comprehensively reliable, and testing efficiency is high.
Description
Technical field
The technical field of LED illumination lamp test is the utility model is related to, is set more particularly, to a kind of LED lamp aging
It is standby.
Background technology
LED is a kind of solid-state semiconductor device that can convert electrical energy into visible ray, and it directly can turn electric energy
Luminous energy is turned to, there is the advantages of high brightness, low power consuming, environmental protection, long lifespan, impact resistance and stable performance.Due to LED light sources
Various advantages with the above so that it is widely used in lighting field.
As other electronic products, LED needs to carry out degradation in R＆D process, during excluding use
Issuable failure, be so advantageous to the stabilization of properties of product.In existing LED aging equipment, due to aging production line
It is fixed, the aging equipment of LED is usually located at aging workshop, it is necessary to which operating personnel carry after LED is produced
To aging workshop and progress performance burn-in test in ageing oven is positioned over, then accesses power supply, this aging equipment has process
More, the problem of efficiency is low.
And existing senile experiment equipment is in the research and development of products stage, mostly using the conventional method lighted for a long time in list
Senile experiment is carried out under one voltage, the results contrast being achieved in that is unilateral, it is impossible to which the performance of whole lamp is tested comprehensively.
Therefore, a kind of burn-in test efficiency high, and the comprehensive LED lamp aging equipment of test result how are designed,
It is the technical problem that those skilled in the art needs to solve.
The content of the invention
In order to solve above mentioned problem existing for prior art, the utility model provides a kind of LED lamp aging equipment, will
LED lamp, which is positioned in support mechanism, and wiring is powered carries out burn-in test, and transmission mechanism drives support mechanism to be moved, when
Move in the equipment of packaging process, LED lamp then completes burn-in test, and collects the ginseng of the properties in ageing process
Number, test result is comprehensively reliable, and testing efficiency is high.
To achieve these goals, the utility model provides following technical scheme：
A kind of LED lamp aging equipment, including support mechanism, transmission mechanism, ageing rack and electrical apparatus control system, it is described to hold
Support mechanism and transmission mechanism are installed on the inside of ageing rack, and the transmission mechanism drives an end motion of the support mechanism by ageing rack
To the other end, the ageing rack internally forms whole burn-in test region；The electrical apparatus control system is to transmission mechanism and always
Change frame and carry out intelligent control.
During burn-in test, LED lamp is positioned in support mechanism, and LED lamp is driven from aging by transmission mechanism
One end of frame starts to move, and whole LED lamp aging equipment carries out performance burn-in test to light fixture during movement, when
When LED lamp reaches the other end of ageing rack, then burn-in test is completed, and collect the ginseng of the properties in ageing process
Number.Electrical apparatus control system is designed exploitation for light fixture aging equipment, and program can flexibly be worked out, and can automatically adjust voltage
And electric current, aging interlude is set according to testing requirement, the aging conditions of light fixture in ageing rack are monitored, it is ensured that be old
Change the reliability and stability of test process.
As further describing for the technical solution of the utility model, the support mechanism includes supporting plate, insulating barrier, company
Fishplate bar, wiring device assembly, air switch and conduction brush, the air switch and conduction brush are fixedly installed in the bottom of supporting plate；Institute
State insulating barrier to be fixedly installed on supporting plate, the top of the insulating barrier side is fixedly connected with connecting plate；The electric wire connecting junction
Component is fixedly installed on connecting plate.
Insulating barrier keeps apart supporting plate and light fixture, electrical equipment, it is ensured that and it is safe for operation, while protect light fixture product not scraped
Flower.Air switch can effectively ensure that the circuit safety of support mechanism, be that can disconnect playing a protective role automatically running into short circuit.
Conduction brush is made of red copper block, it is ensured that excellent energization performance.
As further describing for the technical solution of the utility model, the wiring device assembly includes binding clip, wire casing bottom
Plate and slot cover plate, the binding clip are uniformly distributed along wire casing bottom plate on connecting plate, the slot cover plate and wire casing bottom plate
It is fixedly connected.
Binding clip is connected on connecting plate by multiply copper core, improves the test useful load of light fixture product to greatest extent,
And light fixture is set quickly to be attached.Slot cover plate covers wire casing bottom plate, covers exposed wiring hole position, ensures circuit operation
Safety.
As further describing for the technical solution of the utility model, the transmission mechanism includes driving-chain, drive, biography
Moving axis and servomotor, the driving-chain are fixedly connected with support mechanism, and the servomotor drives drive, power transmission shaft and biography
Dynamic chain is moved, and the servomotor is controlled by electrical apparatus control system.
Transmission mechanism considers long range, the factor of big load in parts selection, ensures the power for exporting servomotor
It is converted into transportation power.And servomotor is controlled by electrical apparatus control system, transmission can be adjusted according to test intensity
Speed.
As further describing for the technical solution of the utility model, the ageing rack include main frame body, insulating pad and
Conductor rail, the conductor rail are fixedly installed on main frame body by insulating pad, and the conductor rail passes through conduction brush and support machine
Structure electrically connects.Conductor rail is arranged to different aging voltages, conduction of the support mechanism by conduction brush from the different voltages of offer
Rail electrically connects, and such LED lamp then carries out burn-in test under different voltage, so as to allow light fixture product simulation in different works
Make to work under environment, collection obtains more fully ageing test result.
As further describing for the technical solution of the utility model, the ageing rack also includes shadow shield, slide rail and cover
Plate, the slide rail are respectively arranged above and below main frame body both sides, and the shadow shield is slidably mounted in slide rail；The screening
Tabula rasa and cover plate are installed on the surrounding of main frame body.It is provided with slide rail above and below every side at left and right sides of main frame body, two
The shadow shield of layer is installed in slide rail, and such shadow shield can move in slide rail.
As further describing for the technical solution of the utility model, the shadow shield is semitransparent tawny shadow shield, tea
Color shadow shield can shelter from the strong light that light fixture product in ageing process is sent, simultaneously because shadow shield is arranged to translucent, survey
Examination personnel can be visually observed that the working order inside ageing rack, avoid eyes from being injured by strong light.
As further describing for the technical solution of the utility model, the electrical apparatus control system includes electric control cabinet,
The electric control cabinet is monitored to the machine operation of ageing rack.During burn-in test, electric control cabinet passes through
Graphic control panel is controlled to whole circuit system.Graphic control panel can enter to the various electrical component performance parameters of input at any time
Row display, and sound and light of alarm is provided, so as to monitor the burn-in test situation of light fixture in real time.
Based on above-mentioned technical scheme, the technique effect that the utility model obtains is：
（1）LED lamp aging equipment provided by the utility model, the LED in support mechanism is driven by transmission mechanism
Tool is moved, when in the equipment of support mechanism kinematic to packaging process, LED lamp then completes burn-in test, and collects
Various performance parameters in ageing process, test result is comprehensively reliable, and testing efficiency is high.
（2）LED lamp aging equipment of the present utility model, can be incorporated into lamp production lines and baling line, complete life
The integration of producing line, and during burn-in test, then can very intuitively when burn-in test is completed if any light fixture defective products
It was found that and judge, ensure the qualification rate of packaging product, improve production efficiency, while the process for eliminating carrying, reduce
Production cost.
（3）LED lamp aging equipment of the present utility model, electrical apparatus control system are carried out for the aging equipment of LED lamp
Design and develop, program can flexibly be worked out, and can automatically adjust voltage and current, according to testing requirement set aging interval when
Between, overall monitor LED lamp carries out the various performance parameters during burn-in test, it is ensured that test result is accurate, comprehensively and can
Lean on.
Brief description of the drawings
Fig. 1 is the structural representation of LED lamp aging equipment of the present utility model.
Fig. 2 is the explosive decomposition figure of support mechanism of the present utility model.
Fig. 3 is the partial structural diagram of support mechanism of the present utility model.
Fig. 4 is the partial structural diagram of transmission mechanism of the present utility model.
Fig. 5 is the explosive decomposition figure of ageing rack of the present utility model.
Fig. 6 is the partial top view of ageing rack of the present utility model.
Fig. 7 is the structural representation of electric control cabinet of the present utility model.
Embodiment
For the ease of understanding the utility model, the utility model is carried out more below in conjunction with accompanying drawing and specific embodiment
Comprehensive description.Better embodiment of the present utility model is given in accompanying drawing.But the utility model can be with many differences
Form realize, however it is not limited to embodiments described herein.On the contrary, the purpose for providing these embodiments is to make pair
The more thorough and comprehensive that disclosure of the present utility model understands.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or there may also be element placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.
Unless otherwise defined, all of technologies and scientific terms used here by the article is led with belonging to technology of the present utility model
The implication that the technical staff in domain is generally understood that is identical.It is simply in term used in the description of the present utility model herein
The purpose of description specific embodiment, it is not intended that in limitation the utility model.
Embodiment 1
Fig. 1 gives the structural representation of the LED lamp aging equipment of the present embodiment, and Fig. 2 and Fig. 3 sets forth this reality
The explosive decomposition figure and partial structural diagram of the support mechanism of example are applied, Fig. 4 then gives the partial structurtes signal of the present embodiment
Figure, with reference to reference to 1 ~ Fig. 4 of figure, a kind of LED lamp aging equipment, including support mechanism 1, transmission mechanism 2, ageing rack 3 and electrical equipment
Control system 4, wherein, support mechanism 1 and transmission mechanism 2 are installed on the inside of ageing rack 3, and transmission mechanism 2 drives support mechanism 1
The other end is moved to by one end of ageing rack 3, ageing rack 3 internally forms whole burn-in test region.Meanwhile electrical equipment control system
4 pairs of transmission mechanisms 2 of system and ageing rack 3 carry out intelligent control.
During burn-in test, LED lamp is positioned in support mechanism 1, by transmission mechanism 2 drive LED lamp from
One end setting in motion of ageing rack 3, whole LED lamp aging equipment carries out ageing of performance survey to light fixture during movement
Examination, when LED lamp reaches the other end of ageing rack 3, then burn-in test is completed, and collect the items in ageing process
Can parameter.
It should be noted that electrical apparatus control system 4 is designed exploitation for light fixture aging equipment, program can flexibly be compiled
System, can automatically adjust voltage and current, and aging interlude, the aging to light fixture in ageing rack are set according to testing requirement
Situation is monitored, it is ensured that the reliability and stability of burn-in test process.
Support mechanism is further described below now, support mechanism 1 include supporting plate 11, insulating barrier 12, connecting plate 13,
Wiring device assembly 14, air switch 15 and conduction brush 16, air switch 15 and conduction brush 16 are fixedly installed in the bottom of supporting plate 11；
Insulating barrier 12 is fixedly installed on supporting plate 11, and the top of the side of insulating barrier 12 is fixedly connected with connecting plate 13；Electric wire connecting junction group
Part 14 is fixedly installed on connecting plate 13.
In support mechanism 1, supporting plate 11 is formed using the thick panel beatings of 2mm, surface baking vanish after machine-shaping, is ensured whole
Body performance, improve service life.Insulating barrier 12 keeps apart supporting plate 11 and light fixture, electrical equipment, it is ensured that and it is safe for operation, protect simultaneously
Shield light fixture product is not scratched.
With further reference to Fig. 2 and Fig. 3, wiring device assembly 14 includes binding clip 141, wire casing bottom plate 142 and slot cover plate
143, binding clip 141 is uniformly distributed along wire casing bottom plate 142 on connecting plate 13, and slot cover plate 143 is fixed with wire casing bottom plate 142
Connection.
Binding clip 141 is connected on connecting plate 13 by multiply copper core, can improve the survey of light fixture product to greatest extent
Trial assembly carrying capacity, and binding clip 141 is fast wiring clip, light fixture is quickly attached.Slot cover plate 143 covers wire casing bottom
Plate 142, exposed wiring hole position is covered, ensure that circuit is safe for operation.
Air switch 15 can effectively ensure that the circuit safety of support mechanism 1, is to disconnect automatically running into short circuit, plays
Protective effect.Conduction brush 16 is made of red copper block, it is ensured that excellent energization performance.
Transmission mechanism is introduced now, with further reference to Fig. 4, transmission mechanism 2 include driving-chain 21, drive 22,
Power transmission shaft 23 and servomotor 24, driving-chain 21 are fixedly connected with support mechanism 1, and servomotor 24 drives drive 22, transmission
Axle 23 and driving-chain 21 are moved, and servomotor 24 is controlled by electrical apparatus control system 4.Transmission mechanism 2 is in parts selection
When consider over long distances, the factor of big load, the power-conversion for ensureing to export servomotor 24 is transportation power.In the present embodiment
In, driving-chain 21 has selected bipatch driving chain on material.It should be noted that servomotor 24 is by electrical apparatus control system
4 are controlled, and according to test intensity, can adjust the speed of transmission.Transmission mechanism 2 has simple, practical and maintainable spy
Point so that the life-span of aging equipment is guaranteed.
Fig. 5 and Fig. 6 sets forth the explosive decomposition figure and partial top view of the ageing rack of the present embodiment, with reference to reference chart
5 and Fig. 6, ageing rack 3 include main frame body 31, insulating pad 32, conductor rail 33, shadow shield 34, slide rail 35 and cover plate 36.Wherein,
Conductor rail 33 is fixedly installed on main frame body 31 by insulating pad 32, and conductor rail 33 passes through conduction brush 16 and the electricity of support mechanism 1
Connection.
In the present embodiment, conductor rail 33 is arranged to different aging voltages, such support mechanism 1 passes through conduction brush 16
Being electrically connected from the conductor rail 33 of the different voltages of offer, such LED lamp can then carry out burn-in test under different voltage, from
And allowing light fixture product simulation to work in different operating environments, collection obtains more fully ageing test result, it is ensured that light fixture
The performance of product.
In ageing rack 3, slide rail 35 is respectively arranged above and below the both sides of main frame body 31, and shadow shield 34 is slidably installed
In slide rail 35；Shadow shield 34 and cover plate 36 are installed on the surrounding of main frame body.In the top of every side of the left and right sides of main frame body 31
Slide rail 35 is provided with lower section, two layers of shadow shield 34 is installed in slide rail 35, and such shadow shield 34 can enter in slide rail 36
Row movement.
It should be noted that shadow shield 34 is semitransparent tawny shadow shield, dark brown shadow shield can shelter from ageing process
The strong light that middle light fixture product is sent, simultaneously because shadow shield 34 is arranged to translucent, tester can be visually observed that always
Change the working order inside frame, avoid eyes from being injured by strong light.
Fig. 7 is the structural representation of the electric control cabinet of the present embodiment, and with reference to figure 6, electrical apparatus control system 4 includes electrical equipment control
Cabinet 41 processed, electric control cabinet 41 are monitored to the machine operation of ageing rack 3.During burn-in test, electrical equipment control
Cabinet 41 is controlled by graphic control panel to whole circuit system.Graphic control panel can be at any time to the various electrical equipment of input
Energy parameter is shown, and provides sound and light of alarm, so as to monitor the burn-in test situation of light fixture in real time.
The LED lamp aging equipment of the present embodiment, can be incorporated into lamp production lines and baling line, complete production line
Integrate.Down lamp, ceiling lamp etc. can be included with the light fixture of aging, in the present embodiment, also the LED lamp aging equipment can also pin
Aging, the small volume of Down lamp are carried out to the LED down lamp of 912 series, the amount that LED lamp aging equipment can be aged can give birth to light fixture
Producing line reaches balance.
During burn-in test, if any light fixture defective products, then can intuitively it be found very much simultaneously when burn-in test is completed
Judge, ensure the qualification rate of packaging product, improve production efficiency, while the process for eliminating carrying, reduce production
Cost.
Above content is only structure example and explanation of the present utility model, and its description is more specific and detailed,
But therefore it can not be interpreted as the limitation to the utility model patent scope.It should be pointed out that for the common of this area
For technical staff, without departing from the concept of the premise utility, various modifications and improvements can be made, these it is aobvious and
The alternative forms being clear to belong to the scope of protection of the utility model.
Claims (8)
1. a kind of LED lamp aging equipment, it is characterised in that including support mechanism（1）, transmission mechanism（2）, ageing rack（3）With
Electrical apparatus control system（4）, the support mechanism（1）And transmission mechanism（2）It is installed on ageing rack（3）Inside, the conveyer
Structure（2）Drive support mechanism（1）By ageing rack（3）One end move to the other end, the ageing rack（3）Internally formed whole
Burn-in test region；The electrical apparatus control system（4）To transmission mechanism（2）And ageing rack（3）Carry out intelligent control.
2. LED lamp aging equipment according to claim 1, it is characterised in that the support mechanism（1）Including supporting plate
（11）, insulating barrier（12）, connecting plate（13）, wiring device assembly（14）, air switch（15）And conduction brush（16）, the air
Switch（15）And conduction brush（16）It is fixedly installed in supporting plate（11）Bottom；The insulating barrier（12）It is fixedly installed in supporting plate
（11）On, the insulating barrier（12）The top of side and connecting plate（13）It is fixedly connected；The wiring device assembly（14）It is fixed
It is installed on connecting plate（13）On.
3. LED lamp aging equipment according to claim 2, it is characterised in that the wiring device assembly（14）Including connecing
Wire clamp（141）, wire casing bottom plate（142）And slot cover plate（143）, the binding clip（141）Along wire casing bottom plate（142）Connecting
Plate（13）On be uniformly distributed, the slot cover plate（143）With wire casing bottom plate（142）It is fixedly connected.
4. LED lamp aging equipment according to claim 1, it is characterised in that the transmission mechanism（2）Including driving-chain
（21）, drive（22）, power transmission shaft（23）And servomotor（24）, the driving-chain（21）With support mechanism（1）It is fixedly connected,
The servomotor（24）Drive drive（22）, power transmission shaft（23）And driving-chain（21）Moved, the servomotor
（24）By electrical apparatus control system（4）It is controlled.
5. LED lamp aging equipment according to claim 1, it is characterised in that the ageing rack（3）Including main frame body
（31）, insulating pad（32）And conductor rail（33）, the conductor rail（33）Pass through insulating pad（32）It is fixedly installed in main frame body
（31）On, the conductor rail（33）Pass through conduction brush（16）With support mechanism（1）Electrical connection.
6. LED lamp aging equipment according to claim 5, it is characterised in that the ageing rack（3）Also include shadow shield
（34）, slide rail（35）And cover plate（36）, the slide rail（35）It is respectively arranged at main frame body（31）It is described above and below both sides
Shadow shield（34）It is slidably mounted on slide rail（35）In；The shadow shield（34）And cover plate（36）It is installed on main frame body（31）Four
Week.
7. LED lamp aging equipment according to claim 6, it is characterised in that the shadow shield（34）For translucent tea
Color shadow shield.
8. LED lamp aging equipment according to claim 1, it is characterised in that the electrical apparatus control system（4）Including electricity
Device switch board（41）, the electric control cabinet（41）To ageing rack（3）Machine operation be monitored.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720580353.2U CN206698478U (en) | 2017-05-24 | 2017-05-24 | A kind of LED lamp aging equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720580353.2U CN206698478U (en) | 2017-05-24 | 2017-05-24 | A kind of LED lamp aging equipment |
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| Publication Number | Publication Date |
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| CN206698478U true CN206698478U (en) | 2017-12-01 |
Family
ID=60448659
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720580353.2U Active CN206698478U (en) | 2017-05-24 | 2017-05-24 | A kind of LED lamp aging equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206698478U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107148110A (en) * | 2017-05-24 | 2017-09-08 | 惠州雷士光电科技有限公司 | A kind of LED lamp aging equipment |
-
2017
- 2017-05-24 CN CN201720580353.2U patent/CN206698478U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107148110A (en) * | 2017-05-24 | 2017-09-08 | 惠州雷士光电科技有限公司 | A kind of LED lamp aging equipment |
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