CN206694510U - A kind of more gear rotating speed change gears of twin shaft - Google Patents
A kind of more gear rotating speed change gears of twin shaft Download PDFInfo
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Abstract
一种双轴多挡位正反转变速装置,包括箱体及并排安装的第一转轴和第二转轴,还包括直行挡锥齿轮、倒挡锥齿轮、输入锥齿轮及安装在第二转轴上的多个动力输入齿轮,第一转轴上设有能通过转换与多个动力输入齿轮中的任意一个啮合或者均不啮合的齿轮式换挡组件,直行挡锥齿轮固定安装于第一转轴上,倒挡锥齿轮可转动的套设于第一转轴上,直行挡锥齿轮和倒挡锥齿轮分设于输入锥齿轮两侧且均与输入锥齿轮啮合,倒挡锥齿轮上滑动设置有与多个动力输入齿轮中的至少一个啮合或者均不啮合的倒挡齿轮,多挡位正反转转换机构还包括用于驱使倒挡齿轮滑动的倒挡拨叉组件。其具有轴和齿轮数量少、结构紧凑、重量轻、成本低、安装方便、适应范围广等优点。
A two-shaft multi-gear forward and reverse speed change device, including a box body and a first rotating shaft and a second rotating shaft installed side by side, and also includes a straight bevel gear, a reverse bevel gear, an input bevel gear and the second rotating shaft A plurality of power input gears, the first rotating shaft is provided with a gear shift assembly that can be engaged with any one of the plurality of power input gears or not meshed by switching, and the bevel gear for straight travel is fixedly installed on the first rotating shaft. The reverse bevel gear is rotatably sleeved on the first rotating shaft. The straight bevel gear and the reverse bevel gear are respectively arranged on both sides of the input bevel gear and both mesh with the input bevel gear. The reverse bevel gear is slidingly provided with multiple At least one of the power input gears engages or none of the reverse gears engages, and the multi-gear forward and reverse conversion mechanism further includes a reverse shift fork assembly for driving the reverse gear to slide. It has the advantages of less number of shafts and gears, compact structure, light weight, low cost, convenient installation, wide application range and the like.
Description
技术领域technical field
本实用新型涉及传动装置技术领域,具体涉及一种双轴多挡位正反转变速装置。The utility model relates to the technical field of transmission devices, in particular to a biaxial multi-gear forward and reverse transmission device.
背景技术Background technique
目前,市场上的履带拖拉机变速箱一般不具备原地转向功能,履带式拖拉机变速箱通常采用液压泵马达与机械换挡一体的设计来实现大范围可调行驶速度,存在齿轮和轴的数量多,系统复杂,成本高,变速箱尺寸过大,故障率高、操作不方便,适应性不强等缺陷。并且,市场上的履带拖拉机变速箱后桥有的不具备原地转向功能,有的变速箱后桥虽然具有转向功能,但是其结构繁杂,安装精度高、难度大,使得变速箱不能避免的存在成本过高、后桥空间尺寸过大等缺点。此外,市场上的履带拖拉机变速箱换挡机构一般采用三根或三根以上的轴,才能实现多个前进挡和倒挡,其齿轮和轴的数量多,直接导致了变速系统复杂、成本高、总体尺寸大以及可靠性低等问题。At present, the gearboxes of crawler tractors on the market generally do not have the function of in-situ steering. The gearboxes of crawler tractors usually adopt the design of hydraulic pump motor and mechanical shifting to realize a wide range of adjustable driving speeds, and there are many gears and shafts. , The system is complex, the cost is high, the gearbox size is too large, the failure rate is high, the operation is inconvenient, and the adaptability is not strong. Moreover, some of the rear axles of crawler tractor gearboxes on the market do not have the in-situ steering function. Although the rear axles of some gearboxes have steering functions, their structures are complicated, the installation accuracy is high, and the difficulty is great, making the existence of the gearbox unavoidable. Disadvantages such as high cost and large rear axle space. In addition, the shift mechanism of the crawler tractor gearbox on the market generally uses three or more shafts to achieve multiple forward and reverse gears. The large number of gears and shafts directly leads to the complexity of the transmission system, high cost, and overall problems such as large size and low reliability.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有技术存在的不足,提供一种轴和齿轮数量少、结构紧凑、重量轻、成本低、安装方便、适应范围广的双轴多挡位正反转变速装置。The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, and provide a biaxial multi-gear positive and negative transformation with few shafts and gears, compact structure, light weight, low cost, convenient installation and wide adaptability speed device.
为解决上述技术问题,本实用新型采用以下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种双轴多挡位正反转变速装置,包括箱体以及并排安装在箱体中的第一转轴和第二转轴,所述第一转轴和第二转轴之间设有多挡位正反转转换机构,所述多挡位正反转转换机构包括直行挡锥齿轮、倒挡锥齿轮、与动力源相连的输入锥齿轮以及安装在第二转轴上的多个动力输入齿轮,所述第一转轴上设有能通过转换与多个动力输入齿轮中的任意一个啮合或者与多个动力输入齿轮均不啮合的齿轮式换挡组件,所述直行挡锥齿轮固定安装于第一转轴上,所述倒挡锥齿轮可转动的套设于第一转轴上,所述直行挡锥齿轮和倒挡锥齿轮分设于输入锥齿轮两侧且均与输入锥齿轮啮合,所述倒挡锥齿轮上滑动设置有能通过滑动与多个动力输入齿轮中的至少一个啮合或者与多个动力输入齿轮均不啮合的倒挡齿轮,所述多挡位正反转转换机构还包括用于驱使倒挡齿轮滑动的倒挡拨叉组件。A two-shaft multi-gear forward and reverse transmission device, including a box body and a first rotating shaft and a second rotating shaft installed side by side in the box body, and a multi-gear forward and reverse gear is arranged between the first rotating shaft and the second rotating shaft. Rotation conversion mechanism, the multi-gear forward and reverse conversion mechanism includes a straight bevel gear, a reverse bevel gear, an input bevel gear connected to the power source, and a plurality of power input gears installed on the second rotating shaft. A rotating shaft is provided with a gear-type shifting assembly that can mesh with any one of a plurality of power input gears or not mesh with a plurality of power input gears through conversion, and the straight travel gear bevel gear is fixedly installed on the first rotating shaft. The reverse bevel gear is rotatably sleeved on the first rotating shaft, the straight bevel gear and the reverse bevel gear are respectively arranged on both sides of the input bevel gear and both mesh with the input bevel gear, and the reverse bevel gear is Slidingly provided with a reverse gear that can be engaged with at least one of the multiple power input gears or not meshed with multiple power input gears through sliding, and the multi-speed forward and reverse conversion mechanism also includes a gear for driving the reverse gear Sliding reverse gear fork assembly.
上述的双轴多挡位正反转变速装置,优选的,多个动力输入齿轮分别为一挡齿轮、二挡齿轮、三挡齿轮和四挡齿轮,所述一挡齿轮、二挡齿轮、三挡齿轮和四挡齿轮固定安装在第二转轴上,所述齿轮式换挡组件包括第一换挡双联齿轮和第二换挡双联齿轮,所述第一换挡双联齿轮滑设于第一转轴上并能通过滑动择一与一挡齿轮和二挡齿轮啮合或者与一挡齿轮和二挡齿轮均不啮合,所述第二换挡双联齿轮滑设于第一转轴上并能通过滑动择一与三挡齿轮和四挡齿轮啮合或者与三挡齿轮和四挡齿轮均不啮合,所述齿轮式换挡组件还包括用于驱使第一换挡双联齿轮滑动的第一直行挡拨叉组件和用于驱使第二换挡双联齿轮滑动的第二直行挡拨叉组件。In the above biaxial multi-gear forward and reverse transmission device, preferably, the plurality of power input gears are first gear, second gear, third gear and fourth gear, and the first gear, second gear, third gear The shift gear and the fourth gear are fixedly installed on the second rotating shaft, and the gear shift assembly includes a first shift dual gear and a second shift dual gear, and the first shift dual gear is slidably arranged on On the first rotating shaft, one can be engaged with the first gear and the second gear by sliding or not meshed with the first gear and the second gear. By sliding, one of the third gear and the fourth gear is engaged or neither is engaged with the third gear and the fourth gear. A row shift fork assembly and a second straight travel shift fork assembly for driving the second shift dual gear to slide.
上述的双轴多挡位正反转变速装置,优选的,所述第一直行挡拨叉组件、第二直行挡拨叉组件和倒挡拨叉组件均包括拨叉和滑设于箱体上的换挡轴,所述拨叉固接于换挡轴上,所述换挡轴与一滑动驱动件相连。For the above-mentioned biaxial multi-gear forward and reverse transmission device, preferably, the first straight-travel gear fork assembly, the second straight-travel gear fork assembly and the reverse gear fork assembly all include a shift fork and are slidably arranged in the case The shift shaft on the top, the shift fork is fixed on the shift shaft, and the shift shaft is connected with a sliding drive member.
上述的双轴多挡位正反转变速装置,优选的,所述第一直行挡拨叉组件、第二直行挡拨叉组件和倒挡拨叉组件分别设置一根独立的换挡轴。In the above-mentioned dual-shaft multi-gear forward and reverse transmission device, preferably, an independent shift shaft is provided for each of the first straight-shift fork assembly, the second straight-shift fork assembly, and the reverse shift fork assembly.
上述的双轴多挡位正反转变速装置,优选的,所述换挡轴滑设在固接于箱体上的滑座中,所述换挡轴与滑座之间还设有换挡弹性定位组件。For the above-mentioned two-axis multi-gear forward and reverse transmission device, preferably, the shift shaft is slidably arranged in a sliding seat fixed on the casing, and a shifting shaft is also arranged between the shift shaft and the sliding seat. Elastic positioning components.
上述的双轴多挡位正反转变速装置,优选的,所述换挡弹性定位组件包括压紧钢珠和压簧,所述滑座设有开口朝向换挡轴的沉孔,压簧和压紧钢珠依次装设在所述沉孔中且压簧使压紧钢珠紧贴换挡轴,所述换挡轴上设有多个用于压入压紧钢珠的定位沉孔。In the above biaxial multi-gear forward and reverse transmission device, preferably, the shift elastic positioning assembly includes a pressing steel ball and a compression spring, the sliding seat is provided with a counterbore opening facing the shift shaft, the compression spring and the compression spring Tightening steel balls are installed in the counterbore in turn, and the compression spring makes the compression steel balls close to the shift shaft, and the shift shaft is provided with a plurality of positioning counterbores for pressing the compression steel balls.
上述的双轴多挡位正反转变速装置,优选的,所述第一换挡双联齿轮、第二换挡双联齿轮和倒挡锥齿轮均设有卡槽,所述第一换挡双联齿轮、第二换挡双联齿轮和倒挡锥齿轮对应的拨叉设有卡套于所述卡槽中的U型卡。For the above-mentioned dual-shaft multi-gear forward and reverse transmission device, preferably, the first shifting dual gear, the second shifting dual gear and the reverse bevel gear are all provided with slots, and the first shifting The shift forks corresponding to the dual gear, the second gear shift dual gear and the reverse bevel gear are provided with U-shaped clips that are clipped in the clip slots.
上述的双轴多挡位正反转变速装置,优选的,所述第二转轴上固定安装有动力输出齿轮。In the above-mentioned two-shaft multi-gear forward and reverse transmission device, preferably, a power output gear is fixedly installed on the second rotating shaft.
与现有技术相比,本实用新型的优点在于:本实用新型的双轴多挡位正反转变速装置中,直行挡锥齿轮和倒挡锥齿轮采用共轴设计,分别进行前进挡和倒挡的动力传递,极大的简化了倒挡机构,减少了轴和齿轮的数量,提高了结构紧凑性及降低了成本;并且,采用直行挡锥齿轮和倒挡锥齿轮两个锥齿轮与输入锥齿轮啮合,能够更好的平衡由于锥齿轮啮合传动产生的轴向力,减少第一转轴的轴向串动;相比与现有通功能变速机构,该双轴多挡位正反转变速装置具有轴和齿轮数量少、结构简单紧凑、重量轻、速度适应范围广、制造成本低、安装方便等优点,可广泛应用于履带式拖拉机的传动系统中。Compared with the prior art, the utility model has the advantages that: in the biaxial multi-gear forward and reverse transmission device of the utility model, the bevel gear for the straight travel gear and the bevel gear for the reverse gear adopt a coaxial design, and respectively carry out forward gear and reverse gear. The power transmission of the reverse gear greatly simplifies the reverse gear mechanism, reduces the number of shafts and gears, improves the compactness of the structure and reduces the cost; moreover, two bevel gears, the straight bevel gear and the reverse bevel gear, are used with the input The bevel gear meshing can better balance the axial force generated by the bevel gear meshing transmission and reduce the axial serial movement of the first rotating shaft; The device has the advantages of small number of shafts and gears, simple and compact structure, light weight, wide range of speed adaptation, low manufacturing cost, convenient installation, etc., and can be widely used in the transmission system of crawler tractors.
附图说明Description of drawings
图1为双轴多挡位正反转变速装置的局部剖视图。Fig. 1 is a partial cross-sectional view of a biaxial multi-gear forward and reverse transmission device.
图2为第一直行挡拨叉组件、第二直行挡拨叉组件和倒挡拨叉组件分别与第一换挡双联齿轮、第二换挡双联齿轮和倒挡齿轮配合的局部剖视图。Fig. 2 is a partial cross-sectional view of the first straight-travel gear fork assembly, the second straight-travel gear fork assembly, and the reverse gear fork assembly respectively cooperating with the first shifting dual gear, the second shifting dual gear, and the reverse gear .
图3为第一直行挡拨叉组件、第二直行挡拨叉组件和倒挡拨叉组件的安装结构示意图。Fig. 3 is a schematic diagram of the installation structure of the first straight-travel gear fork assembly, the second straight-travel gear fork assembly and the reverse gear fork assembly.
图例说明:illustration:
100、箱体;501、第一转轴;502、第二转轴;503、一挡齿轮;504、二挡齿轮;505、三挡齿轮;506、四挡齿轮;507、第一换挡双联齿轮;508、第二换挡双联齿轮;509、直行挡锥齿轮;510、倒挡锥齿轮;511、输入锥齿轮;512、倒挡齿轮;513、第一直行挡拨叉组件;514、第二直行挡拨叉组件;515、倒挡拨叉组件;521、拨叉;522、换挡轴;601、动力输出齿轮。100, box body; 501, first rotating shaft; 502, second rotating shaft; 503, first gear; 504, second gear; 505, third gear; 506, fourth gear; 507, first shift double gear ; 508, the second gear shift double gear; 509, the bevel gear of the straight travel gear; 510, the bevel gear of the reverse gear; 511, the input bevel gear; 512, the reverse gear; 515, reverse gear shift fork assembly; 521, shift fork; 522, shift shaft; 601, power output gear.
具体实施方式detailed description
以下结合附图和具体实施例对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
如图1至图3所示,本实施例的双轴多挡位正反转变速装置,包括箱体100以及并排安装在箱体100中的第一转轴501和第二转轴502,第一转轴501和第二转轴502之间设有多挡位正反转转换机构,多挡位正反转转换机构包括直行挡锥齿轮509、倒挡锥齿轮510、与动力源相连的输入锥齿轮511以及安装在第二转轴502上的多个动力输入齿轮,第一转轴501上设有能通过转换与多个动力输入齿轮中的任意一个啮合或者与多个动力输入齿轮均不啮合的齿轮式换挡组件,直行挡锥齿轮509固定安装于第一转轴501上,倒挡锥齿轮510可转动的套设于第一转轴501上,直行挡锥齿轮509和倒挡锥齿轮510分设于输入锥齿轮511两侧且均与输入锥齿轮511啮合,倒挡锥齿轮510上滑动设置有倒挡齿轮512,倒挡齿轮512能通过滑动与多个动力输入齿轮中的至少一个啮合或者与多个动力输入齿轮均不啮合,多挡位正反转转换机构还包括用于驱使倒挡齿轮512滑动的倒挡拨叉组件515。As shown in Figures 1 to 3, the biaxial multi-gear forward and reverse transmission device of this embodiment includes a casing 100 and a first rotating shaft 501 and a second rotating shaft 502 installed side by side in the casing 100, the first rotating shaft Between 501 and the second rotating shaft 502, a multi-gear forward and reverse conversion mechanism is provided, and the multi-gear forward and reverse conversion mechanism includes a straight bevel gear 509, a reverse bevel gear 510, an input bevel gear 511 connected to the power source, and A plurality of power input gears installed on the second rotating shaft 502, the first rotating shaft 501 is provided with a gear shift gear that can be engaged with any one of the plurality of power input gears or not meshed with the plurality of power input gears through conversion Assemblies, the straight bevel gear 509 is fixedly installed on the first rotating shaft 501, the reverse bevel gear 510 is rotatably sleeved on the first rotating shaft 501, the straight bevel gear 509 and the reverse bevel gear 510 are separately arranged on the input bevel gear 511 Both sides are meshed with the input bevel gear 511. The reverse gear 510 is slidably provided with a reverse gear 512. The reverse gear 512 can be engaged with at least one of a plurality of power input gears by sliding or with a plurality of power input gears. Both are not meshed, and the multi-gear forward and reverse conversion mechanism also includes a reverse gear fork assembly 515 for driving the reverse gear 512 to slide.
本实施例中,多个动力输入齿轮分别为一挡齿轮503、二挡齿轮504、三挡齿轮505和四挡齿轮506,一挡齿轮503、二挡齿轮504、三挡齿轮505和四挡齿轮506沿轴向依次间隔固定安装在第二转轴502上,齿轮式换挡组件包括第一换挡双联齿轮507和第二换挡双联齿轮508,第一换挡双联齿轮507沿轴向滑设于第一转轴501上,第一换挡双联齿轮507能通过滑动择一与一挡齿轮503和二挡齿轮504中的任意一个啮合或者与一挡齿轮503和二挡齿轮504均不啮合,第二换挡双联齿轮508沿轴向滑设于第一转轴501上,第二换挡双联齿轮508能通过滑动择一与三挡齿轮505和四挡齿轮506中的任意一个啮合或者与三挡齿轮505和四挡齿轮506均不啮合,齿轮式换挡组件还包括用于驱使第一换挡双联齿轮507滑动的第一直行挡拨叉组件513和用于驱使第二换挡双联齿轮508滑动的第二直行挡拨叉组件514。本实施例将倒挡齿轮512设置成通过滑动仅与二挡齿轮504啮合或者不啮合,以实现通过倒挡齿轮512将第一转轴501的动力传递或不传递至第二转轴502,也即倒挡齿轮512通过滑动仅具有两个状态,第一个状态是与二挡齿轮504啮合,第二个状态是与二挡齿轮504不啮合。在其他实施例中,也可将倒挡齿轮512设置成与一挡齿轮503、三挡齿轮505和四挡齿轮506其中一个配合进行传动或不传动;或者与一挡齿轮503、二挡齿轮504、三挡齿轮505和四挡齿轮506中的两个以上配合。In this embodiment, the plurality of power input gears are the first gear 503, the second gear 504, the third gear 505 and the fourth gear 506, the first gear 503, the second gear 504, the third gear 505 and the fourth gear 506 are fixedly installed on the second rotating shaft 502 at intervals along the axial direction. The gear shift assembly includes a first shifting dual gear 507 and a second shifting dual gear 508. The first shifting dual gear 507 is axially Slidingly arranged on the first rotating shaft 501, the first shifting dual gear 507 can choose one to mesh with any one of the first gear 503 and the second gear 504 by sliding, or it can not mesh with the first gear 503 and the second gear 504. meshing, the second shifting dual gear 508 is slid on the first rotating shaft 501 in the axial direction, and the second shifting dual gear 508 can mesh with any one of the third gear 505 and the fourth gear 506 by sliding Or it does not mesh with the third gear 505 and the fourth gear 506. The gear shift assembly also includes the first straight shift fork assembly 513 for driving the first shifting dual gear 507 to slide and the second for driving the second gear. The shifting dual gear 508 slides the second straight travel shift fork assembly 514 . In this embodiment, the reverse gear 512 is set to only mesh or not mesh with the second gear 504 by sliding, so as to transmit or not transmit the power of the first rotating shaft 501 to the second rotating shaft 502 through the reverse gear 512, that is, reverse The blocking gear 512 only has two states through sliding, the first state is meshing with the second speed gear 504 , and the second state is not meshing with the second speed gear 504 . In other embodiments, the reverse gear 512 can also be set to cooperate with one of the first gear 503, the third gear 505 and the fourth gear 506 for transmission or non-transmission; or with the first gear 503, the second gear 504 1. Two or more of the third gear 505 and the fourth gear 506 cooperate.
本实施例的第一转轴501和第二转轴502的两端分别通过轴承组件安装在箱体100上,轴承组件包括轴承和固定安装在箱体100上的端盖,第一转轴501和第二转轴502通过轴承安装在端盖中,并在第一转轴501和第二转轴502与端盖之间设置有密封圈。第一换挡双联齿轮507、第二换挡双联齿轮508通过花键与第一转轴501配合,可沿第一转轴501滑动;倒挡锥齿轮510可转动的套设安装在第二转轴502上,其轴向两端分别通过设于第二转轴502上的半圆挡圈和轴肩限位,倒挡齿轮512通过花键配合安装在倒挡锥齿轮510上,可以在倒挡锥齿轮510上沿第二转轴502轴向滑动;直行挡锥齿轮509通过花键配合安装在第二转轴502上,其由输入锥齿轮511配合时的轴向分力和设于第一转轴501上的轴肩轴向定位。一挡齿轮503、二挡齿轮504、三挡齿轮505和四挡齿轮506通过花键配合安装在第二转轴502上,且一挡齿轮503、二挡齿轮504、三挡齿轮505和四挡齿轮506之间采用轴向限位结构进行轴向定位。Both ends of the first rotating shaft 501 and the second rotating shaft 502 of this embodiment are respectively installed on the box body 100 through a bearing assembly, the bearing assembly includes a bearing and an end cover fixedly installed on the box body 100, the first rotating shaft 501 and the second The rotating shaft 502 is installed in the end cover through bearings, and sealing rings are provided between the first rotating shaft 501 and the second rotating shaft 502 and the end cover. The first shifting dual gear 507 and the second shifting dual gear 508 cooperate with the first rotating shaft 501 through splines, and can slide along the first rotating shaft 501; the reverse gear bevel gear 510 is rotatably sleeved and installed on the second rotating shaft 502, its axial ends are limited by the semi-circular retaining ring and shaft shoulder on the second rotating shaft 502 respectively, and the reverse gear 512 is installed on the reverse bevel gear 510 through spline fit, which can be used on the reverse bevel gear 510 slides axially along the second rotating shaft 502; the straight bevel gear 509 is mounted on the second rotating shaft 502 through spline fit, and it is composed of the axial component force when the input bevel gear 511 cooperates with the first rotating shaft 501 Axial positioning of the shaft shoulder. The first gear 503, the second gear 504, the third gear 505 and the fourth gear 506 are mounted on the second rotating shaft 502 through spline fit, and the first gear 503, the second gear 504, the third gear 505 and the fourth gear Between 506, an axial limit structure is used for axial positioning.
该多挡位正反转转换机构可以实现前进一挡、前进二挡、前进三挡、前进四挡、倒挡和空挡六个挡位的转换。在前进一挡的挡位时,第一直行挡拨叉组件513驱使第一换挡双联齿轮507滑动至其大齿轮与一挡齿轮503啮合,第二直行挡拨叉组件514驱使第二换挡双联齿轮508滑动至与三挡齿轮505和四挡齿轮506均不啮合,倒挡拨叉组件515驱使倒挡齿轮512与二挡齿轮504不啮合,动力输入到输入锥齿轮511后,再通过输入锥齿轮511传递至直行挡锥齿轮509和倒挡锥齿轮510,直行挡锥齿轮509和倒挡锥齿轮510在输入锥齿轮511的驱动下转动,两者的转向相反,且倒挡锥齿轮510在第一转轴501上空转,直行挡锥齿轮509带着第一转轴501与其同步转动,此时,输入锥齿轮511的动力依次经直行挡锥齿轮509、第一转轴501、第一换挡双联齿轮507的大齿轮和一挡齿轮503传递至第二转轴502。前进二挡是在前进一挡的基础上改变第一换挡双联齿轮507的滑动位置,即第一直行挡拨叉组件513驱使第一换挡双联齿轮507滑动至其小齿轮与二挡齿轮504啮合,此时输入锥齿轮511的动力依次经直行挡锥齿轮509、第一转轴501、第一换挡双联齿轮507的小齿轮和二挡齿轮504传递至第二转轴502。前进三挡是在前进一挡的基础上改变第一换挡双联齿轮507和第二换挡双联齿轮508的滑动位置,即第一直行挡拨叉组件513驱使第一换挡双联齿轮507滑动至与一挡齿轮503和二挡齿轮504均不啮合,同时第二直行挡拨叉组件514驱使第二换挡双联齿轮508滑动至其大齿轮与三挡齿轮505啮合,此时输入锥齿轮511的动力依次经直行挡锥齿轮509、第一转轴501、第二换挡双联齿轮508的大齿轮和三挡齿轮505传递至第二转轴502。前进四挡是在前进三挡的基础上改变第二换挡双联齿轮508的滑动位置,即第二直行挡拨叉组件514驱使第二换挡双联齿轮508滑动至其小齿轮与四挡齿轮506啮合,此时输入锥齿轮511的动力依次经直行挡锥齿轮509、第一转轴501、第二换挡双联齿轮508的小齿轮和四挡齿轮506传递至第二转轴502。空挡是在前进一挡的基础上改变第一换挡双联齿轮507的滑动位置,即第一直行挡拨叉组件513驱使第一换挡双联齿轮507滑动至与一挡齿轮503和二挡齿轮504均不啮合,此时输入锥齿轮511的动力传递到第一转轴501后不再传递至第二转轴502。在倒挡的挡位时,第一直行挡拨叉组件513驱使第一换挡双联齿轮507滑动至与一挡齿轮503和二挡齿轮504均不啮合,第二直行挡拨叉组件514驱使第二换挡双联齿轮508滑动至与三挡齿轮505和四挡齿轮506均不啮合,倒挡拨叉组件515驱使倒挡齿轮512与二挡齿轮504啮合,输入锥齿轮511的动力依次经倒挡锥齿轮510、倒挡齿轮512和二挡齿轮504传递至第二转轴502。The multi-gear forward and reverse conversion mechanism can realize the conversion of the six forward gears, the forward second gear, the forward third gear, the forward fourth gear, the reverse gear and the neutral gear. When the gear of the first gear is forward, the first straight travel gear fork assembly 513 drives the first gear shift double gear 507 to slide until its large gear meshes with the first gear 503, and the second straight travel gear fork assembly 514 drives the second The gearshift dual gear 508 slides until it does not mesh with the third gear 505 and the fourth gear 506, the reverse gear shift fork assembly 515 drives the reverse gear 512 out of mesh with the second gear 504, and the power is input to the input bevel gear 511, It is then transmitted to the straight bevel gear 509 and the reverse bevel gear 510 through the input bevel gear 511. The straight bevel gear 509 and the reverse bevel gear 510 rotate under the drive of the input bevel gear 511. The steering of the two is opposite, and the reverse gear The bevel gear 510 idles on the first rotating shaft 501, and the straight bevel gear 509 rotates with the first rotating shaft 501 synchronously. The large gear of the shifting dual gear 507 and the first gear 503 are transmitted to the second rotating shaft 502 . The second gear forward is to change the sliding position of the first gear shifting dual gear 507 on the basis of the first forward gear, that is, the first straight forward gear shift fork assembly 513 drives the first gear shifting dual gear 507 to slide to its pinion and second gear. The gear 504 is meshed, and now the power of the input bevel gear 511 is transmitted to the second shaft 502 through the straight bevel gear 509, the first rotating shaft 501, the pinion of the first shifting dual gear 507, and the second gear 504. The third forward gear is to change the sliding positions of the first shifting dual gear 507 and the second shifting dual gear 508 on the basis of the first forward gear, that is, the first straight shift fork assembly 513 drives the first shifting dual gear The gear 507 slides until it does not mesh with the first gear 503 and the second gear 504, and at the same time, the second straight gear shift fork assembly 514 drives the second shifting dual gear 508 to slide until its large gear meshes with the third gear 505. The power input to the bevel gear 511 is transmitted to the second rotating shaft 502 through the straight bevel gear 509 , the first rotating shaft 501 , the large gear of the second shifting dual gear 508 and the third gear 505 in sequence. The forward fourth gear is to change the sliding position of the second shifting dual gear 508 on the basis of the forward third gear, that is, the second straight forward shifting fork assembly 514 drives the second shifting dual gear 508 to slide to its pinion and fourth gear. The gear 506 meshes, and now the power of the input bevel gear 511 is transmitted to the second rotating shaft 502 through the straight bevel gear 509, the first rotating shaft 501, the pinion of the second shifting dual gear 508 and the fourth gear 506 in sequence. The neutral gear is to change the sliding position of the first shifting dual gear 507 on the basis of the first gear forward, that is, the first straight shift fork assembly 513 drives the first shifting dual gear 507 to slide to the first gear 503 and the second gear. The blocking gears 504 are not meshed, and the power of the input bevel gear 511 is not transmitted to the second rotating shaft 502 after being transmitted to the first rotating shaft 501 . In the reverse gear position, the first straight-travel gear shift fork assembly 513 drives the first gear shift dual gear 507 to slide until it does not mesh with the first gear 503 and the second gear 504, and the second straight-travel gear shift fork assembly 514 Drive the second shifting dual gear 508 to slide until it does not mesh with the third gear 505 and the fourth gear 506, the reverse gear shift fork assembly 515 drives the reverse gear 512 to mesh with the second gear 504, and the power input to the bevel gear 511 is sequentially It is transmitted to the second rotating shaft 502 through the reverse bevel gear 510 , the reverse gear 512 and the second gear 504 .
本实施例的双轴多挡位正反转变速装置中,直行挡锥齿轮509和倒挡锥齿轮510采用共轴设计,分别进行前进挡和倒挡的动力传递,极大的简化了倒挡机构,减少了轴和齿轮的数量,提高了结构紧凑性及降低了成本;并且,采用直行挡锥齿轮509和倒挡锥齿轮510两个锥齿轮与输入锥齿轮511啮合,能够更好的平衡由于锥齿轮啮合传动产生的轴向力,减少第一转轴501的轴向串动;相比与现有通功能变速机构,该双轴多挡位正反转变速装置具有轴和齿轮数量少、结构简单紧凑、重量轻、速度适应范围广、制造成本低、安装方便等优点,可广泛应用于履带式拖拉机的传动系统中。In the biaxial multi-gear forward and reverse transmission device of this embodiment, the straight bevel gear 509 and the reverse bevel gear 510 adopt a coaxial design, and the power transmission of the forward gear and the reverse gear are carried out respectively, which greatly simplifies the reverse gear. The mechanism reduces the number of shafts and gears, improves the compactness of the structure and reduces the cost; moreover, two bevel gears, the straight bevel gear 509 and the reverse bevel gear 510, are used to mesh with the input bevel gear 511, which can better balance Due to the axial force generated by the meshing transmission of bevel gears, the axial serial movement of the first rotating shaft 501 is reduced; compared with the existing through-function transmission mechanism, the biaxial multi-gear forward and reverse transmission device has fewer shafts and gears, The utility model has the advantages of simple and compact structure, light weight, wide range of speed adaptation, low manufacturing cost, convenient installation, etc., and can be widely used in the transmission system of crawler tractors.
上述多挡位正反转转换机构与高低速换挡机构组合后,可进一步实现2×4共8个前进挡、一个高速倒挡、一个低速倒挡和空挡,也即高低速换挡机构在高速传动状态下,动力经高低速换挡机构和多挡位正反转转换机构可实现四个传动比不同的前进挡和一个高速倒挡,高低速换挡机构在低速传动状态下,动力经高低速换挡机构和多挡位正反转转换机构可实现另外四个传动比不同的前进挡和一个低速倒挡。采用多挡位正反转转换机构与高低速换挡机构组合后,其挡位设计合理,操作方便,能很好的适应农业机械各工况作业速度的要求。After the above-mentioned multi-gear forward and reverse conversion mechanism is combined with the high-low speed shift mechanism, it can further realize a total of 8 forward gears in 2×4, a high-speed reverse gear, a low-speed reverse gear and neutral gear, that is, the high-low speed shift mechanism is in the In the high-speed transmission state, the power through the high-low speed shift mechanism and the multi-gear forward and reverse conversion mechanism can realize four forward gears with different transmission ratios and one high-speed reverse gear. The high-low speed shifting mechanism and the multi-gear forward and reverse conversion mechanism can realize four forward gears with different transmission ratios and one low-speed reverse gear. After the combination of the multi-gear forward and reverse conversion mechanism and the high-low speed shift mechanism, the gear design is reasonable, the operation is convenient, and it can well adapt to the requirements of the operating speed of various working conditions of agricultural machinery.
本实施例中,如图2和图3所示,第一直行挡拨叉组件513、第二直行挡拨叉组件514和倒挡拨叉组件515均包括拨叉521和滑设于箱体100上的换挡轴522,拨叉521固接于换挡轴522上,换挡轴522与一滑动驱动件(图中未示)相连,滑动驱动件可以采用现有技术,例如伸缩气缸、伸缩油缸以及现有变速器的手动换挡机构等。优选的,第一直行挡拨叉组件513、第二直行挡拨叉组件514和倒挡拨叉组件515分别设置一根独立的换挡轴522,也即第一直行挡拨叉组件513、第二直行挡拨叉组件514和倒挡拨叉组件515均包括独立的拨叉521和换挡轴522。在其他实施例中,第一直行挡拨叉组件513、第二直行挡拨叉组件514和倒挡拨叉组件515也可以采用现有其他形式的拨叉组件。In this embodiment, as shown in FIG. 2 and FIG. 3 , the first straight gear fork assembly 513, the second straight gear fork assembly 514, and the reverse gear fork assembly 515 all include a shift fork 521 and are slidably disposed on the box body. The shift shaft 522 on the 100, the shift fork 521 is fixedly connected on the shift shaft 522, the shift shaft 522 is connected with a sliding driver (not shown in the figure), and the sliding driver can adopt the existing technology, such as telescopic cylinder, Telescopic oil cylinder and the manual shifting mechanism of the existing transmission, etc. Preferably, the first straight-travel gear fork assembly 513, the second straight-travel gear fork assembly 514, and the reverse gear fork assembly 515 are each provided with an independent shift shaft 522, that is, the first straight-travel gear fork assembly 513 , the second straight travel gear fork assembly 514 and the reverse gear fork assembly 515 each include an independent shift fork 521 and a shift shaft 522 . In other embodiments, the first straight travel gear fork assembly 513 , the second straight travel gear shift fork assembly 514 and the reverse gear shift fork assembly 515 can also adopt other types of existing shift fork assemblies.
进一步的,换挡轴522滑设在固接于箱体100上的滑座中,换挡轴522与滑座之间还设有换挡弹性定位组件,用于在各挡位状态下对拨叉521进行定位;具体的,换挡弹性定位组件包括压紧钢珠和压簧,滑座上设有开口朝向换挡轴522的沉孔,压簧和压紧钢珠依次装设在所述沉孔中且压簧使压紧钢珠紧贴换挡轴522,换挡轴522上设有多个用于压入压紧钢珠的定位沉孔。在拨叉521滑动控制相应齿轮处于各个挡位状态下时,压紧钢珠正好对应压入其中一个定位沉孔中,从而实现在该挡位状态下对拨叉521进行定位,防止拨叉521随意移动。以第一直行挡拨叉组件513为例,换挡轴522上对应第一直行挡拨叉组件513设置有三个定位沉孔,当拨叉521处于使第一换挡双联齿轮507与一挡齿轮503啮合时,压紧钢珠正好压入第一个定位沉孔中,当拨叉521处于使第一换挡双联齿轮507与二挡齿轮504啮合时,压紧钢珠正好压入第二个定位沉孔中,当拨叉521处于使第一换挡双联齿轮507与一挡齿轮503和二挡齿轮504均不啮合时,压紧钢珠正好压入第三个定位沉孔中。Further, the shift shaft 522 is slidably arranged in the slide seat fixedly connected to the box body 100, and a shift elastic positioning assembly is also provided between the shift shaft 522 and the slide seat, which is used for dialing in each gear state. The fork 521 is positioned; specifically, the gear shift elastic positioning assembly includes a pressing steel ball and a pressure spring, and a counterbore with an opening facing the shift shaft 522 is provided on the sliding seat, and the pressing spring and the pressing steel ball are sequentially installed in the counterbore The middle and compression spring makes the pressing steel ball close to the shift shaft 522, and the shift shaft 522 is provided with a plurality of positioning counterbores for pressing the pressing steel ball. When the shift fork 521 slides and controls the corresponding gears to be in each gear state, the pressing steel ball is just pressed into one of the positioning counterbores correspondingly, so as to realize the positioning of the shift fork 521 in this gear state and prevent the shift fork 521 from being arbitrarily move. Taking the first straight shift fork assembly 513 as an example, three positioning counterbores are provided on the shift shaft 522 corresponding to the first straight shift fork assembly 513. When the shift fork 521 is in the When the first gear 503 meshes, the pressing steel ball just presses into the first positioning counterbore, and when the shift fork 521 is in the position of making the first shifting double gear 507 mesh with the second gear 504, the pressing steel ball just presses into the first positioning counterbore. In the two positioning counterbores, when the shift fork 521 is in the first shift gear 507 and the first gear 503 and the second gear 504 are not meshed, the pressing steel ball is just pressed into the third positioning counterbore.
本实施例中,第一换挡双联齿轮507、第二换挡双联齿轮508和倒挡齿轮512均设有卡槽,第一换挡双联齿轮507对应的拨叉521设有卡套于第一换挡双联齿轮507的卡槽中U型卡,第二换挡双联齿轮508对应的拨叉521设有卡套于第二换挡双联齿轮508的卡槽中的U型卡,倒挡齿轮512对应的拨叉521设有卡套于倒挡齿轮512的卡槽中的U型卡,拨叉521沿换挡轴522滑动时可以相应拨动第一换挡双联齿轮507、第二换挡双联齿轮508和倒挡齿轮512沿第一转轴501滑动。该种拨叉521与相应齿轮连接配合的结构形式具有结构简单、制作装配容易、工作稳定可靠的优点。In this embodiment, the first shifting dual gear 507, the second shifting dual gear 508, and the reverse gear 512 are all provided with card slots, and the shift fork 521 corresponding to the first shifting dual gear 507 is provided with a ferrule U-shaped card in the card slot of the first shifting dual gear 507, the shift fork 521 corresponding to the second shifting dual gear 508 is provided with a U-shaped card sleeve in the card slot of the second shifting dual gear 508 Card, the shift fork 521 corresponding to the reverse gear 512 is provided with a U-shaped card sleeved in the slot of the reverse gear 512, and when the shift fork 521 slides along the shift shaft 522, the first shift double gear can be moved accordingly 507 , the second shift gear 508 and the reverse gear 512 slide along the first rotating shaft 501 . The structural form in which the shift fork 521 is connected and matched with the corresponding gear has the advantages of simple structure, easy manufacture and assembly, and stable and reliable operation.
本实施例中,第二转轴502上还固定安装有动力输出齿轮601,用于与外部齿轮啮合输出动力。动力输出齿轮601通过花键配合安装在第二转轴502上,一挡齿轮503、二挡齿轮504、三挡齿轮505、四挡齿轮506和动力输出齿轮601在第二转轴502上通过衬套和轴承进行轴向定位。In this embodiment, a power output gear 601 is fixedly installed on the second rotating shaft 502 for meshing with an external gear to output power. The power output gear 601 is mounted on the second rotating shaft 502 through spline fit, and the first speed gear 503, the second speed gear 504, the third speed gear 505, the fourth speed gear 506 and the power output gear 601 pass through the bushing and the power output gear 601 on the second rotating shaft 502. Bearings are positioned axially.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例。对于本技术领域的技术人员来说,在不脱离本实用新型技术构思前提下所得到的改进和变换也应视为本实用新型的保护范围。The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments. For those skilled in the art, the improvement and transformation obtained under the premise of not departing from the technical concept of the utility model should also be regarded as the protection scope of the utility model.
Claims (8)
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| CN201720288959.9U CN206694510U (en) | 2017-03-23 | 2017-03-23 | A kind of more gear rotating speed change gears of twin shaft |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106763553A (en) * | 2017-03-23 | 2017-05-31 | 湖南农业大学 | A kind of many gear rotating speed change gears of twin shaft |
| CN113280110A (en) * | 2021-07-06 | 2021-08-20 | 曾昭达 | Power conversion device of gear shifting mechanism |
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2017
- 2017-03-23 CN CN201720288959.9U patent/CN206694510U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106763553A (en) * | 2017-03-23 | 2017-05-31 | 湖南农业大学 | A kind of many gear rotating speed change gears of twin shaft |
| CN113280110A (en) * | 2021-07-06 | 2021-08-20 | 曾昭达 | Power conversion device of gear shifting mechanism |
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