CN206675745U - A kind of efficient quick bactericidal unit of Plant Tissue Breeding utensil - Google Patents
A kind of efficient quick bactericidal unit of Plant Tissue Breeding utensil Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及组织培养领域,尤其涉及一种植物组织培养器具用高效快速的灭菌装置。The utility model relates to the field of tissue culture, in particular to an efficient and rapid sterilizing device for plant tissue culture equipment.
背景技术Background technique
在植物组织培养工作中,对培养基和器皿的彻底灭菌及正确的无菌操作是防止染菌、保证组培材料正常生长及分化的关键,是组培工作中最基本,也是最重要的技术。从事与组培工作相关的科学工作者,需要对植物组织培养用的到器皿进行灭菌、消毒和除菌。所谓灭菌系指采用物理或化学的方法杀死物体表面及内部的全部微生物。In the work of plant tissue culture, the thorough sterilization of medium and utensils and correct aseptic operation are the key to prevent bacterial infection and ensure the normal growth and differentiation of tissue culture materials, which is the most basic and most important in tissue culture work. technology. Scientists engaged in tissue culture work need to sterilize, disinfect and sterilize the utensils used for plant tissue culture. The so-called sterilization refers to the use of physical or chemical methods to kill all microorganisms on the surface and inside of objects.
高温灭菌是指用热能杀死微生物。其原理是高温使原生质中的蛋白质变性、使酶失活,致使微生物死亡。高温灭菌是植物组培中最常用的灭菌方法,主要的有高温蒸汽灭菌、干热灭菌和灼烧灭菌。Autoclaving refers to the use of heat energy to kill microorganisms. The principle is that the high temperature denatures the protein in the protoplasm, inactivates the enzyme, and causes the death of the microorganism. High temperature sterilization is the most commonly used sterilization method in plant tissue culture, mainly including high temperature steam sterilization, dry heat sterilization and burning sterilization.
高温蒸汽灭菌属于湿热灭菌,由于湿热灭菌有潜热存在,被灭菌物体的温度比蒸汽低,蒸汽在其表面凝结成水,放出潜热,可迅速提高被灭菌物体的温度。又由于水和蒸汽比空气的热容量大、导热快、穿透力强,所以,与干热灭菌比,需要的温度低、时间短,组培中常用于培养基和器皿的灭菌。High-temperature steam sterilization belongs to damp heat sterilization. Since damp heat sterilization has latent heat, the temperature of the object to be sterilized is lower than that of steam. The steam condenses into water on its surface and releases latent heat, which can rapidly increase the temperature of the object to be sterilized. And because water and steam have larger heat capacity, faster heat conduction, and stronger penetrating power than air, they require lower temperature and shorter time than dry heat sterilization.
目前,常用的灭菌装置为高压灭菌锅,高压灭菌锅在使用过程中容易存在的问题有:排气不彻底,升压前国内的冷空气没有排彻底,导致锅内实际温度较低;消毒筒内物品堆积太紧、太满,阻碍蒸汽的流通和热交换,使容器内升温减慢,造成物体内部杀菌不完全;灭菌的物体体积过大,组培中,高温蒸汽灭菌通常要在121℃下保温15min。这一规定仅限于用于试管、三角瓶中小容量的培养基,若体积过大,特别是固体培养基,会造成灭菌不彻底,应适当延长灭菌时间;温度不稳定,灭菌过程中温度压力忽高忽低。At present, the commonly used sterilization device is an autoclave. The problems that are likely to exist during the use of an autoclave are: exhaustion is not complete, and the domestic cold air is not exhausted before boosting, resulting in a lower actual temperature in the pot. ;The accumulation of items in the disinfection cylinder is too tight and full, which hinders the circulation of steam and heat exchange, slows down the temperature rise in the container, and causes incomplete sterilization inside the object; the volume of the sterilized object is too large, and high-temperature steam sterilization Usually at 121 ° C for 15 minutes. This regulation is limited to the small-capacity culture medium used in test tubes and triangular flasks. If the volume is too large, especially solid medium, the sterilization will not be complete, and the sterilization time should be extended appropriately; The temperature and pressure fluctuate.
实用新型内容Utility model content
本实用新型解决的技术问题是,现有技术中灭菌装置对于组织培养器具灭菌,容易出现排气不彻底、消毒桶内物品堆积太紧、灭菌物体体积过大、温度控制不稳定等因素影响导致灭菌不彻底,影响植物组织培养。The technical problem solved by the utility model is that in the prior art, the sterilizing device is prone to incomplete exhaust, too tight accumulation of articles in the sterilizing barrel, too large volume of sterilized objects, unstable temperature control, etc. Factors lead to incomplete sterilization and affect plant tissue culture.
为解决上述问题,我们提出了一种植物组织培养器具用高效快速的灭菌装置,该灭菌装置采用了过热蒸汽,在普通蒸汽的基础上进一步加热,进而达到更高温度更短时间灭菌的效果,同时,装置不需要密闭,可实现连续操作,设置有传送装置和冷却装置,可以大批量连续对组织培养器皿进行灭菌。In order to solve the above problems, we proposed a high-efficiency and rapid sterilization device for plant tissue culture equipment. The sterilization device uses superheated steam, which is further heated on the basis of ordinary steam, and then achieves higher temperature and shorter time sterilization At the same time, the device does not need to be airtight, and can realize continuous operation. It is equipped with a conveying device and a cooling device, and can continuously sterilize tissue culture vessels in large quantities.
为实现上述需求,本实用新型通过以下技术方案来实现上述目的:一种植物组织培养器具用高效、快速的灭菌装置,包括机架、灭菌腔、冷却腔、传送带、投放口、收取口、蒸汽发生器、电热辅助系统和控制系统;所述灭菌腔、冷却腔均设置在机架上,所述传送带从灭菌腔和冷却腔内部穿过,所述传送带一端设置有投放口,另一端设置有收取口;所述蒸汽发生器通过蒸汽输送管道和蒸汽喷嘴与灭菌腔相连通;In order to achieve the above needs, the utility model achieves the above objects through the following technical solutions: an efficient and rapid sterilization device for plant tissue culture equipment, including a frame, a sterilization chamber, a cooling chamber, a conveyor belt, a feeding port, and a receiving port , a steam generator, an electric heating auxiliary system and a control system; the sterilization chamber and the cooling chamber are all arranged on the frame, the conveyor belt passes through the sterilization chamber and the cooling chamber, and one end of the conveyor belt is provided with a feeding port, The other end is provided with a collection port; the steam generator communicates with the sterilization chamber through a steam delivery pipe and a steam nozzle;
所述控制系统与传送带、蒸汽发生器、电热辅助系统相连接;The control system is connected with the conveyor belt, the steam generator, and the electric heating auxiliary system;
所述灭菌腔和冷却腔为长方体两端开放的隧道,两端设置有蒸汽隔离板;The sterilization chamber and the cooling chamber are tunnels with open ends of a cuboid, and steam isolation plates are arranged at both ends;
所述电热辅助系统包括控制器、红外加热装置和电热丝,所述电热丝设置在蒸汽输送管道中;所述红外加热装置设置在传送带上方,灭菌腔顶部。The electric heating auxiliary system includes a controller, an infrared heating device and an electric heating wire, and the electric heating wire is arranged in the steam conveying pipeline; the infrared heating device is arranged above the conveyor belt and at the top of the sterilization chamber.
进一步地,一种植物组织培养器具用高效快速的灭菌装置,所述灭菌腔顶部设置有温度传感器,所述温度传感器与控制系统相连接。Furthermore, a high-efficiency and rapid sterilization device for plant tissue culture equipment, a temperature sensor is arranged on the top of the sterilization chamber, and the temperature sensor is connected to a control system.
进一步地,一种植物组织培养器具用高效快速的灭菌装置,所述传送带设置有变频器,所述变频器与控制系统相连接。Further, an efficient and rapid sterilizing device for plant tissue culture equipment, the conveyor belt is provided with a frequency converter, and the frequency converter is connected to a control system.
进一步地,一种植物组织培养器具用高效快速的灭菌装置,所述冷却腔设置有视窗,所述视窗设置有两组,分别位于冷却腔两侧。Further, an efficient and rapid sterilizing device for plant tissue culture equipment, the cooling chamber is provided with windows, and the windows are provided in two groups, respectively located on both sides of the cooling chamber.
进一步地,一种植物组织培养器具用高效快速的灭菌装置,所述灭菌腔和冷却腔底部设置有冷凝水回流槽,冷凝水回流槽底部设置有阀门。Further, a high-efficiency and rapid sterilization device for plant tissue culture equipment, the bottom of the sterilization chamber and the cooling chamber is provided with a condensed water return tank, and the bottom of the condensed water return tank is provided with a valve.
本实用新型提供的一种植物组织培养器具用高效快速的灭菌装置,在使用过程中,将待灭菌的器皿防止到投放口,器皿伴随着传送带的运动,进入灭菌腔,灭菌腔中设置有高温蒸汽喷嘴,可将高温蒸汽直接喷到器皿表面,蒸汽压力在0.4MPa,同时,设置在蒸汽管道中的电热丝可以进一步加热蒸汽,使蒸汽可以达到150-160℃高温;直接作用在器皿上,与此同时,灭菌腔顶部设置有红外加热装置,可以将器皿表面温度瞬时升高至160℃以上;可以在短时内完成快速灭菌,提高了效率。传送带的电机与变频器相连接,可以调节器皿经过灭菌腔的时间,来实现不同器皿的灭菌。The utility model provides a high-efficiency and rapid sterilization device for plant tissue culture equipment. During use, the vessel to be sterilized is prevented from entering the feeding port, and the vessel enters the sterilization chamber with the movement of the conveyor belt. The sterilization chamber There is a high-temperature steam nozzle in the middle, which can directly spray high-temperature steam onto the surface of the vessel, and the steam pressure is 0.4MPa. At the same time, the electric heating wire set in the steam pipe can further heat the steam, so that the steam can reach a high temperature of 150-160°C; direct action On the vessel, at the same time, an infrared heating device is installed on the top of the sterilization chamber, which can instantly raise the surface temperature of the vessel to above 160°C; rapid sterilization can be completed in a short time, which improves the efficiency. The motor of the conveyor belt is connected with the frequency converter, which can adjust the time for the containers to pass through the sterilization chamber to realize the sterilization of different containers.
灭菌腔设置温度传感器,可以实现温度的实时反馈;冷却腔设置有视窗,可以观察灭菌过程中的器皿或者培养基的状况,同时灭菌腔和冷却腔的底部设置有冷凝水回流槽,可以将灭菌后的冷凝水回收,节约了资源。The sterilization chamber is equipped with a temperature sensor, which can realize real-time feedback of the temperature; the cooling chamber is equipped with a window, which can observe the condition of the vessel or medium during the sterilization process, and at the same time, the bottom of the sterilization chamber and the cooling chamber is equipped with a condensate return tank. The condensed water after sterilization can be recycled, saving resources.
本实用新型的有益效果在于:该灭菌装置采用了过热蒸汽,在普通蒸汽的基础上进一步加热,进而达到更高温度更短时间灭菌的效果,同时,装置不需要密闭,可实现连续操作,设置有传送装置和冷却装置,可以大批量连续对组织培养器皿进行灭菌。The beneficial effect of the utility model is that: the sterilizing device adopts superheated steam, which is further heated on the basis of ordinary steam, and then achieves the effect of higher temperature and shorter time sterilization, and at the same time, the device does not need to be airtight, and can realize continuous operation , equipped with a conveying device and a cooling device, it can continuously sterilize tissue culture vessels in large quantities.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。显而易见,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Apparently, the drawings in the following description are some embodiments of the present utility model, and those skilled in the art can obtain other drawings according to these drawings without any creative effort.
图1是本实施例的结构示意图;Fig. 1 is the structural representation of present embodiment;
图中,机架1、灭菌腔2、冷却腔3、传送带4、投放口5、收取口6、蒸汽发生器7、电热辅助系统8、控制系统9、蒸汽隔离板21、温度传感器22、冷凝水回流槽23、阀门24、视窗31、蒸汽喷嘴71、蒸汽输送管道72、控制器81、红外加热装置82、电热丝83。In the figure, frame 1, sterilization chamber 2, cooling chamber 3, conveyor belt 4, delivery port 5, collection port 6, steam generator 7, electric heating auxiliary system 8, control system 9, steam isolation board 21, temperature sensor 22, Condensed water return tank 23, valve 24, window 31, steam nozzle 71, steam delivery pipe 72, controller 81, infrared heating device 82, heating wire 83.
具体实施方式detailed description
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Apparently, the described embodiments are some of the embodiments of the present utility model, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1:Example 1:
一种植物组织培养器具用高效快速的灭菌装置,包括机架1、灭菌腔2、冷却腔3、传送带4、投放口5、收取口6、蒸汽发生器7、电热辅助系统8和控制系统9;所述灭菌腔2、冷却腔3均设置在机架1上,所述传送带4从灭菌腔2和冷却腔3内部穿过,所述传送带4一端设置有投放口5,另一端设置有收取口6;所述蒸汽发生器7通过蒸汽输送管道72和蒸汽喷嘴71与灭菌腔2相连通;An efficient and rapid sterilizing device for plant tissue culture equipment, comprising a frame 1, a sterilizing chamber 2, a cooling chamber 3, a conveyor belt 4, a feeding port 5, a collecting port 6, a steam generator 7, an electric heating auxiliary system 8 and a control System 9; the sterilization chamber 2 and the cooling chamber 3 are all arranged on the frame 1, the conveyor belt 4 passes through the sterilization chamber 2 and the cooling chamber 3, and one end of the conveyor belt 4 is provided with a feeding port 5, and the other One end is provided with a collection port 6; the steam generator 7 communicates with the sterilization chamber 2 through a steam delivery pipe 72 and a steam nozzle 71;
所述控制系统9与传送带4、蒸汽发生器7、电热辅助系统8相连接;The control system 9 is connected with the conveyor belt 4, the steam generator 7, and the electric heating auxiliary system 8;
所述灭菌腔2和冷却腔3为长方体两端开放的隧道,两端设置有蒸汽隔离板21;The sterilization chamber 2 and the cooling chamber 3 are tunnels open at both ends of a cuboid, and steam isolation plates 21 are arranged at both ends;
所述电热辅助系统8包括控制器81、红外加热装置82和电热丝83,所述电热丝83设置在蒸汽输送管道72中;所述红外加热装置82设置在传送带4上方,灭菌腔2顶部。The electric auxiliary system 8 includes a controller 81, an infrared heating device 82 and an electric heating wire 83, and the electric heating wire 83 is arranged in the steam delivery pipeline 72; .
所述灭菌腔2顶部设置有温度传感器22,所述温度传感器22与控制系统9相连接。A temperature sensor 22 is arranged on the top of the sterilization chamber 2 , and the temperature sensor 22 is connected with the control system 9 .
所述传送带4设置有变频器,所述变频器与控制系统9相连接。The conveyor belt 4 is provided with a frequency converter, and the frequency converter is connected with a control system 9 .
所述冷却腔3设置有视窗31,所述视窗31设置有两组,分别位于冷却腔3两侧。The cooling cavity 3 is provided with windows 31 , and the windows 31 are provided in two groups, respectively located on both sides of the cooling cavity 3 .
所述灭菌腔2和冷却腔3底部设置有冷凝水回流槽23,冷凝水回流槽23底部设置有阀门24。A condensed water return tank 23 is provided at the bottom of the sterilization chamber 2 and the cooling chamber 3 , and a valve 24 is provided at the bottom of the condensed water return tank 23 .
本实施例提供的一种植物组织培养器具用高效快速的灭菌装置,在使用过程中,将待灭菌的器皿防止到投放口,器皿伴随着传送带的运动,进入灭菌腔,灭菌腔中设置有高温蒸汽喷嘴,可将高温蒸汽直接喷到器皿表面,蒸汽压力在0.4MPa,同时,设置在蒸汽管道中的电热丝可以进一步加热蒸汽,使蒸汽可以达到150-160℃高温;直接作用在器皿上,与此同时,灭菌腔顶部设置有红外加热装置,可以将器皿表面温度瞬时升高至160℃以上;可以在短时内完成快速灭菌,提高了效率。传送带的电机与变频器相连接,可以调节器皿经过灭菌腔的时间,来实现不同器皿的灭菌。The high-efficiency and rapid sterilizing device for plant tissue culture equipment provided in this embodiment prevents the vessel to be sterilized from entering the insertion port during use, and the vessel enters the sterilization chamber along with the movement of the conveyor belt, and the sterilization chamber There is a high-temperature steam nozzle in the middle, which can directly spray high-temperature steam onto the surface of the vessel, and the steam pressure is 0.4MPa. At the same time, the electric heating wire set in the steam pipe can further heat the steam, so that the steam can reach a high temperature of 150-160°C; direct action On the vessel, at the same time, an infrared heating device is installed on the top of the sterilization chamber, which can instantly raise the surface temperature of the vessel to above 160°C; rapid sterilization can be completed in a short time, which improves the efficiency. The motor of the conveyor belt is connected with the frequency converter, which can adjust the time for the containers to pass through the sterilization chamber to realize the sterilization of different containers.
灭菌腔设置温度传感器,可以实现温度的实时反馈;冷却腔设置有视窗,可以观察灭菌过程中的器皿或者培养基的状况,同时灭菌腔和冷却腔的底部设置有冷凝水回流槽,可以将灭菌后的冷凝水回收,节约了资源。The sterilization chamber is equipped with a temperature sensor, which can realize real-time feedback of the temperature; the cooling chamber is equipped with a window, which can observe the condition of the vessel or medium during the sterilization process, and at the same time, the bottom of the sterilization chamber and the cooling chamber is equipped with a condensate return tank. The condensed water after sterilization can be recycled, saving resources.
本实施例的有益效果在于:该灭菌装置采用了过热蒸汽,在普通蒸汽的基础上进一步加热,进而达到更高温度更短时间灭菌的效果,同时,装置不需要密闭,可实现连续操作,设置有传送装置和冷却装置,可以大批量连续对组织培养器皿进行灭菌。The beneficial effect of this embodiment is that the sterilizing device uses superheated steam, which is further heated on the basis of ordinary steam, and then achieves the effect of higher temperature and shorter time sterilization. At the same time, the device does not need to be airtight and can realize continuous operation , equipped with a conveying device and a cooling device, it can continuously sterilize tissue culture vessels in large quantities.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109010859A (en) * | 2018-08-30 | 2018-12-18 | 芜湖杨燕制药有限公司 | The sterilizing cabinet of vernonia anthelmintica injection production |
| CN114586829A (en) * | 2022-03-02 | 2022-06-07 | 利辛县凯利达肉类加工有限公司 | Ultra-high temperature steam sterilization equipment for meat processing |
| TWI806624B (en) * | 2022-05-24 | 2023-06-21 | 震亞物聯網科技有限公司 | Non-powered conveyor apparatus and system |
| CN116491423A (en) * | 2023-06-01 | 2023-07-28 | 湖南省棉花科学研究所 | A method of tissue culture rapid propagation of sweet potato and a sterilization device applied in sweet potato tissue culture rapid propagation |
-
2016
- 2016-11-04 CN CN201621196862.7U patent/CN206675745U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109010859A (en) * | 2018-08-30 | 2018-12-18 | 芜湖杨燕制药有限公司 | The sterilizing cabinet of vernonia anthelmintica injection production |
| CN114586829A (en) * | 2022-03-02 | 2022-06-07 | 利辛县凯利达肉类加工有限公司 | Ultra-high temperature steam sterilization equipment for meat processing |
| TWI806624B (en) * | 2022-05-24 | 2023-06-21 | 震亞物聯網科技有限公司 | Non-powered conveyor apparatus and system |
| CN116491423A (en) * | 2023-06-01 | 2023-07-28 | 湖南省棉花科学研究所 | A method of tissue culture rapid propagation of sweet potato and a sterilization device applied in sweet potato tissue culture rapid propagation |
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