CN206662771U - Fixture for milling shift fork flat surface - Google Patents
Fixture for milling shift fork flat surface Download PDFInfo
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- CN206662771U CN206662771U CN201720293573.7U CN201720293573U CN206662771U CN 206662771 U CN206662771 U CN 206662771U CN 201720293573 U CN201720293573 U CN 201720293573U CN 206662771 U CN206662771 U CN 206662771U
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- 238000003801 milling Methods 0.000 title claims abstract description 16
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical group Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 229910001296 Malleable iron Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- Jigs For Machine Tools (AREA)
Abstract
一种用于铣削拨叉平台面的夹具,包括夹具体、螺柱、移动压板、双头螺柱、定位销一、定位销二、对刀块和定位键,定位销一和定位销二设在夹具体上,定位销一轴线和定位销二轴线之间的距离与毛坯上两个通孔之间的距离相等;移动压板上设有长圆孔,其下表面上设有水平凹槽;双头螺柱的下端与夹具体螺纹连接、上端穿过移动压板的长圆孔后旋有垫圈和螺母,在夹具体和双头螺柱之间设有弹簧;螺柱下端与夹具体螺纹连接、上端与移动压板下表面上的凹槽相配合;定位键设在夹具体底板的下平面上;对刀块通过螺钉一固定在夹具体上平面上。该夹具以拨叉毛坯的一面两孔为定位基准,实现了完全定位,采用移动压板压紧,结构简单可靠,更换零件方便。
A fixture for milling the platform surface of a shift fork, including a clamp body, a stud, a movable pressure plate, a double-ended stud, a positioning pin 1, a positioning pin 2, a tool setting block and a positioning key, and the positioning pin 1 and the positioning pin 2 are set On the clamp body, the distance between the first axis of the positioning pin and the second axis of the positioning pin is equal to the distance between the two through holes on the blank; there is an oblong hole on the moving platen, and a horizontal groove is provided on its lower surface; The lower end of the head stud is threaded with the clamp body, and the upper end is screwed with a washer and nut after passing through the oblong hole of the moving platen. A spring is arranged between the clamp body and the stud; the lower end of the stud is threaded with the clamp body, and the upper end Cooperate with the groove on the lower surface of the movable pressure plate; the positioning key is arranged on the lower plane of the bottom plate of the clamp body; the knife setting block is fixed on the upper plane of the clamp body by screw one. The fixture takes the two holes on one side of the shift fork blank as the positioning reference, realizes complete positioning, and is pressed by a moving pressure plate. The structure is simple and reliable, and the replacement of parts is convenient.
Description
技术领域technical field
本实用新型涉及一种铣床夹具,特别是涉及一种用于铣削拨叉平台面的夹具,属于机械加工技术领域。The utility model relates to a milling machine clamp, in particular to a clamp used for milling the platform surface of a shift fork, which belongs to the technical field of mechanical processing.
背景技术Background technique
如图1所示的零件是一种拨叉,它位于机床变速机构中,主要起换档作用,使主轴回转运动按照工作者的要求进行工作。该零件的材料为可锻铸铁,可通过锻造毛坯再机械切削的方式得到该零件。锻造时,通常是锻造出两个零件一体对称的毛坯,再进行后续的机械加工得到零件。铣床是一种用途广泛的机床,在铣床上可以加工平面、沟槽、分齿零件、螺旋形表面及各种曲面,因此,拨叉零件的平台面可以用铣床加工,而用铣床加工零件要有相应的夹具来保证工件的定位和夹紧。The part shown in Figure 1 is a shift fork, which is located in the transmission mechanism of the machine tool and mainly plays the role of shifting gears, so that the rotary motion of the main shaft can work according to the requirements of the worker. The material of the part is malleable cast iron, which can be obtained by forging a blank and then mechanically cutting it. During forging, usually two parts are forged into a symmetrical blank, and then the parts are obtained by subsequent machining. The milling machine is a machine tool with a wide range of uses. It can process planes, grooves, toothed parts, spiral surfaces and various curved surfaces on the milling machine. There are corresponding fixtures to ensure the positioning and clamping of the workpiece.
发明内容Contents of the invention
为了解决上述问题,本实用新型提供一种用于铣削拨叉平台面的夹具,该夹具以拨叉毛坯的一面两孔为定位基准,实现了完全定位,采用移动压板压紧,结构简单可靠,更换零件方便,便于安装,加工效率高。In order to solve the above problems, the utility model provides a fixture for milling the platform surface of the shift fork. The fixture uses the two holes on one side of the shift fork blank as the positioning reference to realize complete positioning. It is pressed by a moving platen and has a simple and reliable structure. It is convenient to replace parts, easy to install, and has high processing efficiency.
为了达到上述目的,本实用新型采用以下技术方案:一种用于铣削拨叉平台面的夹具,包括夹具体、螺柱、移动压板、双头螺柱、定位销一、定位销二、对刀块和定位键,所述的夹具体左右两端各设有前后两个U型安装耳座,所述的定位销一和定位销二设在夹具体的上平面上,定位销一轴线和定位销二轴线之间的距离与拨叉毛坯上两个上下方向的通孔之间的距离相等,定位销一和定位销二位于夹具体前后方向中心面内;两个所述的移动压板左右对称设置,移动压板上设有长圆孔,其下表面上远离拨叉毛坯的一端设有左右方向的水平凹槽;两个所述的双头螺柱左右对称设置,双头螺柱的下端与夹具体螺纹连接、上端穿过移动压板的长圆孔后旋有垫圈和螺母,在夹具体和双头螺柱之间设有弹簧;两个所述的螺柱左右对称设置,其下端与夹具体螺纹连接、上端与移动压板下表面上的凹槽相配合;所述的定位键设在夹具体底板的下平面上;所述的对刀块通过螺钉一固定在夹具体上平面上;In order to achieve the above purpose, the utility model adopts the following technical solutions: a fixture for milling the platform surface of a shift fork, including a clamp body, a stud, a moving platen, a double-ended stud, one positioning pin, two positioning pins, and a tool setting Block and positioning key, the left and right ends of the clamp body are respectively provided with two U-shaped mounting ear seats, the positioning pin one and the positioning pin two are arranged on the upper plane of the clamp body, the axis of the positioning pin one and the positioning pin The distance between the axes of the two pins is equal to the distance between the two through holes in the upper and lower directions on the shift fork blank, and the positioning pin 1 and the positioning pin 2 are located in the center plane of the clamp body in the front and rear direction; the two moving pressure plates are left and right symmetrical For setting, a long circular hole is arranged on the moving platen, and a horizontal groove in the left and right direction is arranged on the end of the lower surface far away from the shift fork blank; Specifically threaded connection, the upper end passes through the oblong hole of the moving platen and is screwed with a washer and a nut, and a spring is arranged between the clamp body and the double-headed stud; The connection, the upper end is matched with the groove on the lower surface of the moving platen; the positioning key is set on the lower plane of the bottom plate of the clamp body; the knife setting block is fixed on the upper plane of the clamp body by screw one;
进一步的,还包括支撑板,支撑板位于定位销一和定位销二之间,通过螺钉二固定在夹具体上平面上,其高度与定位销一和定位销二的定位轴肩的高度相等;Further, it also includes a support plate, the support plate is located between the positioning pin 1 and the positioning pin 2, and is fixed on the upper plane of the clamp body by the screw 2, and its height is equal to the height of the positioning shoulders of the positioning pin 1 and the positioning pin 2;
进一步的,所述的定位键数量为两个,选用A型定位键,两个定位键同一侧的定位侧面在同一平面内,定位键通过螺钉三固定在夹具体上;Further, the number of the positioning keys is two, and the A-type positioning key is selected, and the positioning side faces on the same side of the two positioning keys are in the same plane, and the positioning keys are fixed on the clamp body by screw three;
进一步的,所述的定位销一和定位销二一个为圆柱销,另一个为菱形销。Further, one of the positioning pins 1 and 2 is a cylindrical pin, and the other is a rhombic pin.
本实用新型以拨叉毛坯的底面和两个孔为定位基准,实现了对工件的完全定位,采用移动压板夹紧,定位精度高,夹紧可靠;夹具上设有对刀块,实现了快速的加工对刀。该夹具结构简单可靠,更换零件方便,便于安装,加工效率高。The utility model takes the bottom surface of the shift fork blank and two holes as the positioning reference, realizes the complete positioning of the workpiece, adopts the movable pressing plate to clamp, the positioning accuracy is high, and the clamping is reliable; The processing of the knife. The fixture has a simple and reliable structure, is convenient to replace parts, is easy to install, and has high processing efficiency.
附图说明Description of drawings
图1是拨叉的结构示意图。Fig. 1 is a structural schematic diagram of a shift fork.
图2是本实用新型的主视图。Fig. 2 is the front view of the utility model.
图3是本实用新型的俯视图。Fig. 3 is a top view of the utility model.
图4是本实用新型的左视图。Fig. 4 is a left view of the utility model.
图5为图3的A-A剖视图。FIG. 5 is a cross-sectional view along line A-A of FIG. 3 .
图中:1、夹具体,2、螺柱,3、移动压板,4、弹簧,5、垫圈,6、螺母,7、双头螺柱,8、定位销一,9、定位销二,10、对刀块,11、螺钉一,12、螺钉二,13、定位键,14、螺钉三,15、支撑板。In the figure: 1. Clamp body, 2. Stud, 3. Moving platen, 4. Spring, 5. Washer, 6. Nut, 7. Stud stud, 8. Locating pin one, 9, Locating pin two, 10 , Tool setting block, 11, screw one, 12, screw two, 13, positioning key, 14, screw three, 15, support plate.
具体实施方式detailed description
下面结合附图对本实用新型作进一步说明(以下描述中的左右方向、上下方向、前后方向与图2中的左右方向、上下方向、前后方向相同,图2中远离读者的方向为后)。Below in conjunction with accompanying drawing, the utility model is further described (left-right direction in the following description, up-down direction, front-back direction and left-right direction in Fig. 2, up-down direction, front-back direction are identical, and the direction away from the reader is after among Fig. 2).
如图1所示为要加工的拨叉的零件图,从图1(a)~图1(c)分别为拨叉的主视图、俯视图和A-A剖视图;如图2至图4所示,一种用于铣削拨叉平台面的夹具,包括夹具体1、螺柱2、移动压板3、双头螺柱7、定位销一8、定位销二9、对刀块10和定位键13,所述的夹具体1左右两端各设有前后两个U型安装耳座,所述的定位销一8和定位销二9设在夹具体1的上平面上,定位销一8轴线和定位销二9轴线之间的距离与拨叉毛坯上两个上下方向的通孔之间的距离相等,定位销一8和定位销二9位于夹具体1前后方向中心面内;两个所述的移动压板3左右对称设置,移动压板3上设有长圆孔,其下表面上远离拨叉毛坯的一端设有左右方向的水平凹槽;两个所述的双头螺柱7左右对称设置,双头螺柱7的下端与夹具体1螺纹连接、上端穿过移动压板3的长圆孔后旋有垫圈5和螺母6,在夹具体1和双头螺柱7之间设有弹簧4;两个所述的螺柱2左右对称设置,其下端与夹具体1螺纹连接、上端与移动压板3下表面上的凹槽相配合;所述的定位键9设在夹具体1底板的下平面上;所述的对刀块10通过螺钉一11固定在夹具体1上平面上。As shown in Figure 1 is the parts diagram of the shift fork to be processed, from Figure 1(a) to Figure 1(c) are the front view, top view and A-A sectional view of the shift fork respectively; as shown in Figure 2 to Figure 4, a A fixture for milling the platform surface of a shift fork, comprising a fixture body 1, a stud 2, a moving pressure plate 3, a double-ended stud 7, a positioning pin 1 8, a positioning pin 2 9, a tool setting block 10 and a positioning key 13. The left and right ends of the clamp body 1 are respectively provided with two front and rear U-shaped mounting ear seats, and the positioning pin 1 8 and the positioning pin 2 9 are arranged on the upper plane of the clamp body 1, and the positioning pin 1 8 axis and the positioning pin The distance between the two 9 axes is equal to the distance between the two through holes in the upper and lower directions on the shift fork blank, and the positioning pin 1 8 and the positioning pin 2 9 are located in the center plane of the front and rear direction of the clamp body 1; the two moving The pressure plate 3 is symmetrically arranged left and right, and the mobile pressure plate 3 is provided with an oblong hole, and the end of the lower surface away from the shift fork blank is provided with a horizontal groove in the left and right directions; The lower end of the stud 7 is threadedly connected with the clamp body 1, and the upper end passes through the oblong hole of the moving platen 3 and is screwed with a washer 5 and a nut 6, and a spring 4 is arranged between the clamp body 1 and the double-ended stud 7; The studs 2 are symmetrically arranged left and right, the lower end of which is threadedly connected with the clamp body 1, and the upper end is matched with the groove on the lower surface of the moving platen 3; the positioning key 9 is arranged on the lower plane of the bottom plate of the clamp body 1; The above-mentioned tool setting block 10 is fixed on the upper plane of the clamp body 1 by screw one 11.
工作原理:先将本夹具组装完毕后,将夹具整体安装在铣床工作台上;将拨叉毛坯放置于夹具体1上平面上,是的定位销一8和定位销二9与拨叉毛坯的两个孔相配合,此时,即为通过两个定位销和定位销的轴肩端面对拨叉工件进行一面两孔的完全定位,此时,向下移动自动压板3,使得螺柱2的上端置于移动压板3下表面的凹槽内,旋紧螺母6,使移动压板3压紧拨叉毛坯,即可进行铣削平台面加工,加工完毕后,反向旋转螺母6,移动压板3在弹簧4的回复力的作用下向上移动,使得移动压板3与拨叉毛坯脱离接触,拿下工件,进行下一工件的加工即可。Working principle: After assembling the fixture, install the fixture as a whole on the workbench of the milling machine; place the shift fork blank on the upper plane of the fixture body 1, and align the positioning pin 1 8 and positioning pin 2 9 with the shift fork blank The two holes are matched. At this time, the two positioning pins and the shoulder end of the positioning pin are used to completely position the two holes on one side of the shift fork workpiece. At this time, the automatic pressure plate 3 is moved downward, so that the stud 2 Place the upper end of the moving platen 3 in the groove on the lower surface, tighten the nut 6, so that the moving platen 3 presses the fork blank, and then the milling platform surface can be processed. Move upward under the effect of the restoring force of the spring 4, so that the moving press plate 3 is out of contact with the shift fork blank, and the workpiece is taken down to process the next workpiece.
所述的夹具还包括支撑板15,支撑板15位于定位销一8和定位销二9之间,通过螺钉二12固定在夹具体上平面上,其高度与定位销一8和定位销二9的定位轴肩的高度相等;支撑板15起辅助支撑的作用,防止铣削的作用力使得定位销一8和定位销二9发生变形而影响夹具的精度。Described fixture also comprises support plate 15, and support plate 15 is positioned between alignment pin one 8 and alignment pin two 9, is fixed on the clamp body upper plane by screw two 12, and its height and alignment pin one 8 and alignment pin two 9 The heights of the positioning shoulders are equal; the support plate 15 acts as an auxiliary support to prevent the force of milling from deforming the positioning pin 1 8 and positioning pin 2 9 and affecting the accuracy of the fixture.
所述的定位键13数量为两个,选用A型定位键,两个定位键13同一侧的定位侧面在同一平面内,定位键13通过螺钉三14固定在夹具体1上;安装时,两个定位键13之间的距离尽可能的远以提高夹具的安装精度,定位键13和螺钉三14选用标准件便于配件、安装且定位可靠。Described positioning key 13 quantity is two, selects A type positioning key for use, the positioning side of two positioning keys 13 same sides is in the same plane, and positioning key 13 is fixed on clamp body 1 by screw 3 14; During installation, two The distance between the two positioning keys 13 is as far as possible to improve the installation accuracy of the fixture, and the positioning keys 13 and screw three 14 are selected as standard parts to facilitate fittings, installation and reliable positioning.
所述的定位销一8和定位销二9一个为圆柱销,另一个为菱形销,两个销配合定位,既可以实现完全定位,又不会过定位,便于安装。One of the first positioning pin 8 and the second positioning pin 9 is a cylindrical pin, and the other is a rhombic pin, and the two pins cooperate with each other for positioning, which can realize complete positioning without over-positioning, which is convenient for installation.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108098389A (en) * | 2017-12-18 | 2018-06-01 | 中国航发贵州黎阳航空动力有限公司 | A kind of abnormal shape expansion block type face NC Milling fixture and processing method |
CN108818089A (en) * | 2018-07-20 | 2018-11-16 | 河南科技大学 | A kind of two sides hole workpiece positioning fixture |
CN109048415A (en) * | 2018-08-13 | 2018-12-21 | 江苏大学 | A kind of machining center bracket milling face drilling milling manual tooling of circular arc |
CN109759868A (en) * | 2019-03-08 | 2019-05-17 | 常州机电职业技术学院 | Tractor gearbox shifting fork jaw milling machine fixture and using method thereof |
CN110977541A (en) * | 2019-12-31 | 2020-04-10 | 哈尔滨安宇迪航空工业有限公司 | Positioning and clamping mechanism |
CN113909812A (en) * | 2021-10-09 | 2022-01-11 | 重庆红江机械有限责任公司 | Machining method of slideway counter bore |
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2017
- 2017-03-24 CN CN201720293573.7U patent/CN206662771U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108098389A (en) * | 2017-12-18 | 2018-06-01 | 中国航发贵州黎阳航空动力有限公司 | A kind of abnormal shape expansion block type face NC Milling fixture and processing method |
CN108818089A (en) * | 2018-07-20 | 2018-11-16 | 河南科技大学 | A kind of two sides hole workpiece positioning fixture |
CN109048415A (en) * | 2018-08-13 | 2018-12-21 | 江苏大学 | A kind of machining center bracket milling face drilling milling manual tooling of circular arc |
CN109759868A (en) * | 2019-03-08 | 2019-05-17 | 常州机电职业技术学院 | Tractor gearbox shifting fork jaw milling machine fixture and using method thereof |
CN109759868B (en) * | 2019-03-08 | 2024-12-24 | 常州机电职业技术学院 | Tractor gearbox shift fork fork milling machine fixture and use method thereof |
CN110977541A (en) * | 2019-12-31 | 2020-04-10 | 哈尔滨安宇迪航空工业有限公司 | Positioning and clamping mechanism |
CN110977541B (en) * | 2019-12-31 | 2024-09-13 | 哈尔滨安宇迪航空工业有限公司 | Positioning and clamping mechanism |
CN113909812A (en) * | 2021-10-09 | 2022-01-11 | 重庆红江机械有限责任公司 | Machining method of slideway counter bore |
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