CN206662645U - Automatic surfacing device applied to medium speed mill - Google Patents
Automatic surfacing device applied to medium speed mill Download PDFInfo
- Publication number
- CN206662645U CN206662645U CN201720449404.8U CN201720449404U CN206662645U CN 206662645 U CN206662645 U CN 206662645U CN 201720449404 U CN201720449404 U CN 201720449404U CN 206662645 U CN206662645 U CN 206662645U
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- Prior art keywords
- axis motion
- welding gun
- controlling organization
- surfacing device
- automatic surfacing
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Abstract
The utility model discloses the automatic surfacing device applied to medium speed mill, including rail body, the rail body is provided with the moving track adapted to the grinding roller shape of medium speed mill, Y-axis motion, X-axis motion, X-axis motion connects Y-axis motion, a holder for welding gun is connected with Y-axis motion, holder for welding gun is used to fix a welding gun, and the welding gun is also connected with a wire-feeding pipe；Welding gun, X-axis motion and Y-axis motion respectively connect the controlling organization and power supply of outside；The controlling organization is used to drive holder for welding gun to move along moving track by X-axis motion, and for driving holder for welding gun to move in the height direction by Y-axis motion.The utility model can realize Automated condtrol built-up welding, can keep the distance of welding gun and face of weld automatically, and efficiency high, convenient mounting and clamping, labor intensity is low, and required personnel are few.
Description
Technical field
It the utility model is related to technique for overlaying, more particularly to the automatic surfacing device applied to medium speed mill.
Background technology
Roller of Coal Grinder makes the core component of medium speed mill, and long-term work will cause roller surface to wear, to reduce grinding roller
Renewal cost, using the method for built-up welding, in one layer of wear-resistant metal material of wear surface built-up welding, it is set to reset into original profile chi
It is very little.Traditional bead-welding technology is using manually adding simple and mechanical device to complete, and labor intensity is big, efficiency is low, required personnel are more, cost
It is high.
Utility model content
For overcome the deficiencies in the prior art, the purpose of this utility model is to provide the automatic heap applied to medium speed mill
Welder, it can solve the problems such as prior art labor intensity is big, cost of labor is high.
The purpose of this utility model is realized using following technical scheme：
Applied to the automatic surfacing device of medium speed mill, including rail body, the rail body is provided with and medium speed mill
Grinding roller shape adapt to moving track, Y-axis motion, X-axis motion, X-axis motion connection Y-axis motion, Y
A holder for welding gun is connected with shaft movement mechanism, holder for welding gun is used to fix a welding gun, and the welding gun is also connected with a wire feed
Pipe；Welding gun, X-axis motion and Y-axis motion respectively connect the controlling organization and power supply of outside；The controlling organization is used
Moved in by X-axis motion driving holder for welding gun along moving track, and welding gun is driven for passing through Y-axis motion
Clamper moves in the height direction.
Preferably, rail body is provided with the limit switch being connected with controlling organization, and the limit switch is used for when detection
Signal to controlling organization, controlling organization in place is sent afterwards in place to X-axis motion or Y-axis motion according to signal in place to be broken
Snap the connection between rifle, X-axis motion, Y-axis motion and power supply.
Preferably, the quantity of the limit switch is two, and two limit switches are additionally operable to move X-axis motion edge
Track moves between two limit switches.
Preferably, the rangefinder being connected with controlling organization is additionally provided with the rail body, the rangefinder, which is used to detect, to be welded
The distance between rifle and grinding roller.
Preferably, the rangefinder is laser range finder.
Preferably, the temperature sensor being connected with controlling organization is additionally provided with the rail body, the temperature sensor is used
In the operating temperature of detection welding gun.
Preferably, the controlling organization is also connected with an alarm.
Preferably, the controlling organization is also connected with the valve in the water spraying mechanism of outside.
Compared with prior art, the beneficial effects of the utility model are：
The utility model can realize Automated condtrol built-up welding, can keep the distance of welding gun and face of weld automatically, effect
Rate is high, and convenient mounting and clamping, labor intensity is low, and required personnel are few.
Brief description of the drawings
Fig. 1 is the structure chart of the automatic surfacing device of the present utility model applied to medium speed mill；
Fig. 2 is the movement locus figure of the automatic surfacing device of the present utility model applied to medium speed mill；
Fig. 3 is the application structure figure of the automatic surfacing device of the present utility model applied to medium speed mill；
Fig. 4 is the function structure chart of the automatic surfacing device of the present utility model applied to medium speed mill.
In figure：1st, rail body；11st, moving track；2nd, Y-axis motion；3rd, X-axis motion；4th, holder for welding gun；
5th, welding gun；6th, wire-feeding pipe；7th, limit switch；8th, grinding roller；9th, mill；10th, cable.
Embodiment
Below, with reference to accompanying drawing and embodiment, the utility model is described further：
As shown in Figures 1 to 4, the utility model provides a kind of automatic surfacing device applied to medium speed mill, including rail
Road main body 1, in order to preferably adapt to the grinding roller 8 in medium speed mill, reach welding more perfect, that error is smaller, whole automatic welding
Connection device is to be accompanied to design according to grinding roller 8.Rail body 1 is provided with moving track 11, the moving track 11 can be one into
Type forms on rail body 1 or additionally mounted.The shape of moving track 11 is adapted with grinding roller 8, as a kind of real
Mode is applied, whole rail body 1 can also be shaped to and be adapted with grinding roller 8.
X-axis motion 3 and Y-axis motion 2, X-axis motion 3 and Y-axis motion are also associated with rail body 1
Mechanism 2 is that the controlling organization of outside is connected by cable 10, by the controlling organization to X-axis motion 3 and Y-axis fitness machine
Structure 2 is manipulated.X-axis motion 3 moves under the control of controlling organization along moving track 11, in the utility model
The path of the moving track 11 is defined as X-direction, after actually whole device installs, X-axis motion 3 is along normal
Horizontal direction movement is advised, due to being advanced on moving track 11, and moving track 11 is to accompany to be designed as arc, therefore actual
On the moving line of now X-axis motion 3 be also arc.Y-axis motion 2 is under the control of controlling organization along height side
To motion.For accurate, Y-axis motion 2 includes to be connected with rail body 1, and can drive lower edge in X-axis motion 3
The part and part moving up and down that rail body 1 moves.X-axis motion 3 is connected with Y-axis motion 2, Y-axis fortune
A holder for welding gun 4 is connected with motivation structure 2, holder for welding gun 4 is used to fix a welding gun 5.Holder for welding gun 4 is specifically to fix
On Y-axis motion 2 on part moving up and down.Because X-axis motion 3 and Y-axis motion 2 can be default
Side move up, both can include the parts such as motor, cylinder respectively.Welding gun 5 is electrically connected with controlling organization, shown in Fig. 1,
X-axis motion 3, Y-axis motion 2, welding gun 5 are electrically connected with by cable 10 and controlling organization.Meanwhile welding gun 5 connects
Connect a wire-feeding pipe 6.Wire-feeding pipe 6 connects the wire feeder of outside, and wire feeder exports welding wire to wire-feeding pipe 6, wire-feeding pipe 6 again will weldering
Silk is delivered in welding gun 5.Welding gun, X-axis motion 3 and Y-axis motion 2 respectively connect the power supply of outside, in Fig. 1, lead to
The power supply crossed outside power line connection.
During operation, the grinding roller 8 of the medium speed mill rotation work on mill 9, automatic surfacing device is arranged on grinding roller 8,
So that automation carries out overlay-operation to the solder side of grinding roller 8.The position letter for the welding gun 5 that controlling organization pre-enters according to user
Number, control Y-axis motion 2 moves in the height direction, to adjust the distance of welding gun 5 and the solder side of grinding roller 8, after regulating
Welding gun 5 is controlled to start welding job, it can be seen from Fig. 3, welding gun 5 goes out one of point of the weld bond for the solder side of grinding roller 8,
After the one of solder side of grinding roller 8 circle has been welded, holder for welding gun is driven to be moved along moving track 11 by X-axis motion 3,
A lattice so that welding gun 5 advances, that is, cause welding gun 5 in another circle of the solder side of grinding roller 8 followed by overlay-operation.
Rail body 1 is provided with the limit switch 7 being connected with controlling organization, and the limit switch 7, which is used to work as, detects that X-axis is transported
Motivation structure 3 or Y-axis motion 2 send signal in place afterwards in place, and, to controlling organization, controlling organization disconnects according to signal in place to be welded
Connection between rifle 5, X-axis motion 3, Y-axis motion 2 and power supply.Limit switch 7 is arranged on the side of rail body 1,
It can ensure to automatically cut off power supply when touching limit switch 7, avoid motor from losing.The installation site of limit switch 7 is actual
Upper is exactly the zero point indicating positions of welding gun 5, and in the utility model, the quantity of limit switch 7 is two, is separately mounted to track master
The both ends of body 1, two limit switches 7 are additionally operable to make X-axis motion 3 along moving track 11 between two limit switches 7
Motion, by increment control algorithm, obtains the real time position of holder for welding gun 4, realizes that automatic reverse is run.
To realize superior technique effect, the rangefinder being connected with controlling organization is additionally provided with rail body 1, the rangefinder
For detecting the distance between welding gun 5 and grinding roller 8.Above-mentioned ranging 5 is preferably laser range finder.The installation site of rangefinder and weldering
Rifle 5 on the same line, ensures the definite value that the spacing between welding gun 5 and grinding roller 8 is user's input, realizes the height of welding gun 5 oneself
Dynamic regulation, ensure the uniformity that grinding roller 8 welds.
On the other hand, rail body 1 is additionally provided with the temperature sensor being connected with controlling organization, and the temperature sensor is used to examine
Survey the operating temperature of welding gun 5.When detecting that temperature exceeds setting value, controlling organization can control alarm, and now, controlling organization needs
Connect an alarm, such as audible-visual annunciator.In addition, controlling organization can also connect the valve of the water spraying mechanism outside one, when
Temperature is too high, opens the valve, water spraying mechanism is carried out spray cooling.
It will be apparent to those skilled in the art that technical scheme that can be as described above and design, make other various
Corresponding change and deformation, and all these changes and deformation should all belong to the protection of the utility model claims
Within the scope of.
Claims (8)
1. the automatic surfacing device applied to medium speed mill, it is characterised in that including rail body, the rail body be provided with
Moving track, Y-axis motion, the X-axis motion of the grinding roller shape adaptation of medium speed mill, X-axis motion connection Y-axis fortune
Motivation structure, a holder for welding gun is connected with Y-axis motion, holder for welding gun is used to fix a welding gun, and the welding gun also connects
Connect a wire-feeding pipe；Welding gun, X-axis motion and Y-axis motion respectively connect the controlling organization and power supply of outside；The control
Mechanism processed is used to drive holder for welding gun to move along moving track by X-axis motion, and for passing through Y-axis motion
Driving holder for welding gun moves in the height direction.
2. automatic surfacing device as claimed in claim 1, it is characterised in that the rail body is provided with to be connected with controlling organization
The limit switch connect, the limit switch are used to send after detecting X-axis motion or Y-axis motion in place to believe in place
Number to controlling organization, controlling organization is disconnected between welding gun, X-axis motion, Y-axis motion and power supply according to signal in place
Connection.
3. automatic surfacing device as claimed in claim 2, it is characterised in that the quantity of the limit switch is two, two
Limit switch is additionally operable to make X-axis motion move between two limit switches along moving track.
4. automatic surfacing device as claimed in claim 1, it is characterised in that be additionally provided with the rail body and controlling organization
The rangefinder of connection, the rangefinder are used to detect the distance between welding gun and grinding roller.
5. automatic surfacing device as claimed in claim 4, it is characterised in that the rangefinder is laser range finder.
6. automatic surfacing device as claimed in claim 1, it is characterised in that be additionally provided with the rail body and controlling organization
The temperature sensor of connection, the temperature sensor are used for the operating temperature for detecting welding gun.
7. automatic surfacing device as claimed in claim 6, it is characterised in that the controlling organization is also connected with an alarm.
8. automatic surfacing device as claimed in claim 6, it is characterised in that water spraying mechanism of the controlling organization also with outside
In valve connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720449404.8U CN206662645U (en) | 2017-04-26 | 2017-04-26 | Automatic surfacing device applied to medium speed mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720449404.8U CN206662645U (en) | 2017-04-26 | 2017-04-26 | Automatic surfacing device applied to medium speed mill |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206662645U true CN206662645U (en) | 2017-11-24 |
Family
ID=60370923
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720449404.8U Active CN206662645U (en) | 2017-04-26 | 2017-04-26 | Automatic surfacing device applied to medium speed mill |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206662645U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181225A (en) * | 2019-07-02 | 2019-08-30 | 天台云层自动化科技有限公司 | A kind of railway maintenance equipment with track derusting and crack repair function |
-
2017
- 2017-04-26 CN CN201720449404.8U patent/CN206662645U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181225A (en) * | 2019-07-02 | 2019-08-30 | 天台云层自动化科技有限公司 | A kind of railway maintenance equipment with track derusting and crack repair function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20181112 Address after: 518000 Shenzhen Nanshan District, Guangdong Province, No. 2 High-tech Secondary Road, Shenzhen International Software Park, 4 605 Patentee after: Shenzhen Rou Shi Science and Technology Ltd. Address before: 511500 88 A3, Chuang Road, Qingyuan high tech Zone, Guangdong Patentee before: Guangdong Hao Ding robot Polytron Technologies Inc |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211222 Address after: 518000 1b22a, Zhuoyue Queen's road, Minzhi street, Longhua New District, Shenzhen, Guangdong Patentee after: Shenzhen Weigan Technology Co.,Ltd. Address before: 518000 Shenzhen Nanshan District, Guangdong Province, No. 2 High-tech Secondary Road, Shenzhen International Software Park, 4 605 Patentee before: SHENZHEN ROUSHI TECHNOLOGY CO.,LTD. |