CN208450803U - Planer-type welding shield machine workpiece automatic bead welding equipment - Google Patents
Planer-type welding shield machine workpiece automatic bead welding equipment Download PDFInfo
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- CN208450803U CN208450803U CN201821071720.7U CN201821071720U CN208450803U CN 208450803 U CN208450803 U CN 208450803U CN 201821071720 U CN201821071720 U CN 201821071720U CN 208450803 U CN208450803 U CN 208450803U
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- linear slider
- mould group
- direction linear
- welding
- slider mould
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- 238000003466 welding Methods 0.000 title claims abstract description 77
- 239000011324 bead Substances 0.000 title claims abstract description 10
- 230000005611 electricity Effects 0.000 claims 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
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- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
The utility model relates to welding shield machine technical field, in particular to a kind of planer-type welding shield machine workpiece automatic bead welding equipment includes electrical control mechanism, moving type actuating mechanism and welding mechanism, flexibility platform；Moving type actuating mechanism includes two X-direction linear slider mould groups, Y-direction linear slider mould group, and the Z-direction linear slider mould group being slidably connected with Y-direction linear slider mould group；The Y-direction linear slider mould group is in planer-type supporting structure, and two bottoms of the planer-type supporting structure are slidably connected with two X-direction linear slider mould groups respectively；The welding mechanism includes wire-feed motor, welding gun handle and flux-cored wire；The lower end of Z-direction linear slider mould group is fixed with the rotary shaft with welding gun connection.The utility model structure is simple, novel in design, reasonable, and easy to use, easy to operate suitable for the built-up welding of plurality of specifications large size panel, strong applicability improves welding efficiency, has stronger application value.
Description
Technical field
The utility model relates to welding shield machine technical field, in particular to a kind of planer-type welding shield machine workpiece is automatic
Surfacing equipment.
Background technique
As subway and underpass increase, large shield machine becomes subterranean tunnel and excavates indispensable equipment.Panel
It is the important component part of shield machine, wherein for panel when shield machine works, panel bears certain pressure and solid particle
Friction and corrosion, cause panel to wear.To improve the panel service life, intensive treatment is carried out to panel surface, i.e. built-up welding is latticed resistance to
Grind layer.
Panel size specification is larger at present, and different shield machine panel-shapeds are similar, and specification is different.Side is commonly used at this stage
Method is to carry out human weld using carbon dioxide gas arc welding, and such scheme is easy to operate adaptable, but the production cycle
Long, worker's working condition is poor, and weld appearance size is difficult to ensure.And automatic welding equipment conventional at present can not adapt to it is more
The built-up welding of kind specification large size panel need to carry out path of welding programming deposit database to each specification panel, have certain
Limitation.
Summary of the invention
Aiming at the shortcomings in the prior art, the utility model provides a kind of planer-type welding shield machine workpiece automatic surfacing and sets
Standby, design science, rationally, the problems such as solving current shield machine panel built-up welding workload and big difficulty is enterprise and social creativity
Bigger benefit.
According to design scheme provided by the utility model, a kind of planer-type welding shield machine workpiece automatic bead welding equipment,
Comprising electrical control mechanism, the moving type actuating mechanism and welding mechanism being connect with electrical control mechanism, and it is set to mobile execution machine
For clamping the flexibility platform of welding workpiece on structure；The moving type actuating mechanism includes two X-direction linear slider mould groups, Y
Direction linear slider mould group, and the Z-direction linear slider mould group being slidably connected with Y-direction linear slider mould group；The Y-direction
Linear slider mould group is in planer-type supporting structure, and two bottoms of the planer-type supporting structure are sliding with two X-direction straight lines respectively
Block mould group is slidably connected；The welding mechanism includes wire-feed motor, welding gun handle and flux-cored wire；Z-direction linear slider mould group
Lower end is fixed with the rotary shaft with welding gun connection.
Above-mentioned, the electrical control mechanism includes motion controller and motor interior and interconnected set on power control cabinet
Driving, set up separately in X-direction linear slider mould group, Y-direction linear slider mould group, Z-direction linear slider mould group and rotary shaft and
The motor being connect with motor driven, and be mounted on X-direction linear slider mould group, Y-direction linear slider mould group and Z-direction straight line and slide
Limiter in block mould group；The limiter is electrically connected with motion controller.
Preferably, the electrical control mechanism also includes to connect host computer with motion controller, is connect with host computer
Display and keyboard, the host computer be mounted with for parameter setting welding control program.
Preferably, the limiter includes to be set to X-direction linear slider mould group, Y-direction linear slider mould group and the side Z
Light sensor on linear slider mould group three's sliding rail side wall, and it is sliding set on X-direction linear slider mould group, Y-direction straight line
Sensing chip in block mould group and Z-direction linear slider mould group three's sliding block.
Further, the planer-type supporting structure includes two vertical supports being parallel to each other, and connection two
The horizontal gird of vertical support；The sliding rail that work is matched with Z-direction linear slider mould group sliding block is set on horizontal gird；Two hang down
Allotment support bottom respectively corresponds fix vertical with the sliding of two X-direction linear slider mould groups.
Preferably, the wire-feed motor is fixed on vertical support end.
The utility model has the beneficial effects that
The utility model structure is simple, novel in design, rationally, easy to use, substitute it is existing using carbon dioxide gas into
The protection welding of pedestrian's work can be carried out the distance regulation of the direction XZY by acquisition welded workpiece panel size parameter, is suitable for a variety of
The built-up welding of specification large size panel, easy to operate, strong applicability improve welding efficiency, have stronger application value.
Detailed description of the invention:
Fig. 1 is the device structure schematic diagram of the utility model；
Fig. 2 is one built-up welding status diagram of welding workpiece in embodiment；
Fig. 3 is two built-up welding status diagram of welding workpiece in embodiment.
Specific embodiment:
Figure label, label 1 represent X-direction linear slider mould group, and label 2 represents Y-direction linear slider mould group, label
21,22 planer-type supporting structure is represented, label 3 represents Z-direction linear slider mould group, and label 4 represents rotary shaft, and label 5 represents
Wire-feed motor, label 6 represent power control cabinet, and label 7 represents display, and label 8 represents welding workpiece, and label 9 represents flexibility platform.
The utility model is described in further detail with technical solution with reference to the accompanying drawing, and by preferably implementing
The embodiments of the present invention is described in detail in example, but the embodiments of the present invention is not limited to this.
The utility model embodiment, it is shown in Figure 1, a kind of planer-type welding shield machine workpiece automatic surfacing is provided and is set
It is standby, comprising electrical control mechanism, the moving type actuating mechanism and welding mechanism being connect with electrical control mechanism, and it is set to mobile execute
For clamping the flexibility platform of welding workpiece in mechanism；The moving type actuating mechanism includes two X-direction linear slider mould groups,
Y-direction linear slider mould group, and the Z-direction linear slider mould group being slidably connected with Y-direction linear slider mould group；The side Y
To linear slider mould group be in planer-type supporting structure, two bottoms of the planer-type supporting structure respectively with two X-direction straight lines
Slider module is slidably connected；The welding mechanism includes wire-feed motor, welding gun handle and flux-cored wire；Z-direction linear slider mould group
Lower end be fixed with the rotary shaft with welding gun connection.Existing manually protect using carbon dioxide gas progress is substituted to weld, it can
The distance regulation of the direction XZY is carried out by acquisition welded workpiece panel size parameter, the work for greatly reducing human weld is strong
Degree, easy to operate suitable for the built-up welding of plurality of specifications large size panel, strong applicability.
In the utility model embodiment, electrical control mechanism includes motion controller interior and interconnected set on power control cabinet
And motor driven, set up separately in X-direction linear slider mould group, Y-direction linear slider mould group, Z-direction linear slider mould group and rotation
The motor being connect on axis and with motor driven, and it is mounted on X-direction linear slider mould group, Y-direction linear slider mould group and Z-direction
Limiter in linear slider mould group；The limiter is electrically connected with motion controller.It is driven by motion controller and motor
It moves to adjust the direction of displacement on tri- directions XYZ, and then panel workpiece is precisely welded, high degree of automation.
Preferably, the electrical control mechanism also includes to connect host computer with motion controller, is connect with host computer
Display and keyboard, the host computer be mounted with for parameter setting welding control program.It realizes through input welding workpiece
Partial appearance dimensional parameters automatically generate path of welding program and are sent to motion controller.
Preferably, the limiter includes to be set to X-direction linear slider mould group, Y-direction linear slider mould group and the side Z
Light sensor on linear slider mould group three's sliding rail side wall, and it is sliding set on X-direction linear slider mould group, Y-direction straight line
Sensing chip in block mould group and Z-direction linear slider mould group three's sliding block.Light sensor and sensing chip cooperating, and will letter
Motion controller number is fed back to, realizes and the safe spacing in tri- directions XYZ is controlled.
Further, the planer-type supporting structure includes two vertical supports being parallel to each other, and connection two
The horizontal gird of vertical support, as shown in figure 1, horizontal gird 22 and vertical crossbeams 21 form planer-type supporting structure, and structure is simple,
Easy to use, performance is solid and reliable；The sliding rail that work is matched with Z-direction linear slider mould group sliding block is set on horizontal gird；Two
A vertical support bottom respectively corresponds fix vertical with the sliding of two X-direction linear slider mould groups.
Preferably, the wire-feed motor is fixed on vertical support end.
Utility model works principle is as follows: referring to fig. 2 and shown in 3, welding workpiece is cutterhead, Welder in Fig. 3 in Fig. 2
Part is panel wearing layer, acquires the apparent size parameter of welded workpiece, is gripped by flexibility platform；By electrical
Control mechanism successively adjusts two X-direction linear slider mould groups, Y-direction linear slider mould group and Z-direction linear slider mould group
Sliding block, so that welding gun is in the surface of the panel workpiece；Open welding gun, and the shifting in electrical control mechanism control tri- directions XYZ
Dynamic speed, carries out automatic surfacing；Welding terminates, and closes welding gun and electrical control mechanism.
In the utility model, moving type actuating mechanism includes 2 X-direction linear slider mould groups, 1 Y-direction linear slider mould
Group, 1 Z-direction linear slider mould group, perpendicular to the rotary shaft of XZ plane；Y-direction mould group is connected to by a planer-type bracket
On two sliding blocks of two X mould groups, Z mould group is perpendicular to X/Y plane and is connected on the sliding block of Y mould group, and rotary shaft is connected to Z mould
The lower end of group；The welding gun of welding mechanism is fixed on the connecting plate of rotary shaft.Flexibility platform can pass through two sets of removable flexible works
Dress realizes quickly aid different size panel workpiece.Welding gun is right above panel workpiece.Motion controller and motor driven placement
In power control cabinet, is connected by data line and realize motion controller to motor-driven control, motor driven passes through motor power
Line driving motor, motor are respectively disposed on 2 X-direction straight line mould groups, and the one of 1 Y-direction straight line mould group and Z-direction straight line mould group
End and one end of rotary shaft.Light sensor is placed in the side wall both ends of XYZ mould group respectively, passes through XYZ mould group sliding block
Sensing chip above, feedback signal are realized and are controlled the safe spacing in tri- directions XYZ to motion controller.It can on host computer
By controlling program equipped with the welding for being exclusively used in panel built-up welding, realize by input panel workpiece portion apparent size parameter, certainly
The dynamic path of welding program that generates is sent to motion controller, to improve the automation built-up welding of panel workpiece, saves human cost,
Welding efficiency is high, and high-quality, strong applicability is flexible in application.
The utility model is not limited to above-mentioned specific embodiment, and those skilled in the art can also make a variety of changes accordingly
Change, but any variation equivalent or similar with the utility model should all be covered in the range of the utility model claims.
Claims (6)
1. a kind of planer-type welding shield machine workpiece automatic bead welding equipment, which is characterized in that it include electrical control mechanism, and it is electrical
The moving type actuating mechanism and welding mechanism of control mechanism connection, and for clamping the soft of welding workpiece on moving type actuating mechanism
Mild-natured；The moving type actuating mechanism include two X-direction linear slider mould groups, Y-direction linear slider mould group, and with the side Y
The Z-direction linear slider mould group being slidably connected to linear slider mould group；The Y-direction linear slider mould group is in planer-type bracket
Structure, two bottoms of the planer-type supporting structure are slidably connected with two X-direction linear slider mould groups respectively；The welding
Mechanism includes wire-feed motor, welding gun handle and flux-cored wire；The lower end of Z-direction linear slider mould group is fixed with the rotation with welding gun connection
Shaft.
2. planer-type welding shield machine workpiece automatic bead welding equipment according to claim 1, which is characterized in that the electricity
Gas control mechanism includes motion controller interior and interconnected set on power control cabinet and motor driven, sets up separately sliding in X-direction straight line
The motor connecting in block mould group, Y-direction linear slider mould group, Z-direction linear slider mould group and rotary shaft and with motor driven, and
The limiter being mounted in X-direction linear slider mould group, Y-direction linear slider mould group and Z-direction linear slider mould group；Described
Limiter is electrically connected with motion controller.
3. planer-type welding shield machine workpiece automatic bead welding equipment according to claim 2, which is characterized in that the electricity
Gas control mechanism also includes to connect host computer with motion controller, the display and keyboard connecting with host computer, the host computer
It is mounted with and controls program for the welding of parameter setting.
4. planer-type welding shield machine workpiece automatic bead welding equipment according to claim 2, which is characterized in that the limit
Position device includes to be set to X-direction linear slider mould group, Y-direction linear slider mould group and Z-direction linear slider mould group three's sliding rail side
Light sensor on wall, and it is set to X-direction linear slider mould group, Y-direction linear slider mould group and Z-direction linear slider mould
Sensing chip on group three's sliding block.
5. planer-type welding shield machine workpiece automatic bead welding equipment according to claim 4, which is characterized in that the dragon
Portal support structure includes two vertical supports being parallel to each other, and the horizontal gird of two vertical supports of connection；It is straight with Z-direction
The sliding rail that line slider module sliding block matches work is set on horizontal gird；Two vertical support bottoms respectively correspond and two sides X
It is vertically fixed to the sliding of linear slider mould group.
6. planer-type welding shield machine workpiece automatic bead welding equipment according to claim 5, which is characterized in that described send
Silk machine is fixed on vertical support end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821071720.7U CN208450803U (en) | 2018-07-07 | 2018-07-07 | Planer-type welding shield machine workpiece automatic bead welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821071720.7U CN208450803U (en) | 2018-07-07 | 2018-07-07 | Planer-type welding shield machine workpiece automatic bead welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208450803U true CN208450803U (en) | 2019-02-01 |
Family
ID=65171135
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821071720.7U Active CN208450803U (en) | 2018-07-07 | 2018-07-07 | Planer-type welding shield machine workpiece automatic bead welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208450803U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108655539A (en) * | 2018-07-07 | 2018-10-16 | 中铁工程装备集团盾构制造有限公司 | Planer-type welding shield machine workpiece automatic bead welding equipment and method |
| CN110977273A (en) * | 2019-12-25 | 2020-04-10 | 济南重工股份有限公司 | Industrial robot rotary inverted hanging device for welding shield cutter head |
-
2018
- 2018-07-07 CN CN201821071720.7U patent/CN208450803U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108655539A (en) * | 2018-07-07 | 2018-10-16 | 中铁工程装备集团盾构制造有限公司 | Planer-type welding shield machine workpiece automatic bead welding equipment and method |
| CN108655539B (en) * | 2018-07-07 | 2024-03-12 | 中铁工程装备集团盾构制造有限公司 | Automatic surfacing equipment and method for welding workpiece of gantry shield machine |
| CN110977273A (en) * | 2019-12-25 | 2020-04-10 | 济南重工股份有限公司 | Industrial robot rotary inverted hanging device for welding shield cutter head |
| CN110977273B (en) * | 2019-12-25 | 2024-05-31 | 济南重工股份有限公司 | Industrial robot rotary reverse hanging device for shield cutter head welding |
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| GR01 | Patent grant |