CN202185694U - Full-automatic alloy blade welding machine - Google Patents
Full-automatic alloy blade welding machine Download PDFInfo
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- CN202185694U CN202185694U CN201120252567XU CN201120252567U CN202185694U CN 202185694 U CN202185694 U CN 202185694U CN 201120252567X U CN201120252567X U CN 201120252567XU CN 201120252567 U CN201120252567 U CN 201120252567U CN 202185694 U CN202185694 U CN 202185694U
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Abstract
A full-automatic alloy blade welding machine comprises a welding platform and a microcomputer, wherein a blade feeding system, a blade pushing system, a blade clamping system, a workpiece locating system and a blade welding system which are connected with the microcomputer are arranged on the welding platform, the blade feeding system is used for transporting an alloy blade to the track of the blade pushing system, the blade pushing system is used for transporting the alloy blade from the track to the blade clamping system, the blade clamping system is used for clamping and transporting the alloy blade to a preset locating point, the workpiece locating system is used for locating a cut of a workpiece to be welded at a preset welding point, the blade welding system is used for the application and heating of flux of the located cut, and wire feed is carried out after the alloy blade is sent into the cut to be welded. The full-automatic alloy blade welding machine can achieve full-automatic welding, has the advantages of high welding quality and accuracy in location, helps to reduce subsequent workloads, and reduces the use of expensive alloy.
Description
Technical field
The utility model relates to the welding processing technical field, specifically is a kind of full-automatic alloy blade bonding machine.
Background technology
Carbide alloy hole making drill alloy blade welding sequence is one critical process, and this procedure is directly connected to the quality and the cost of product.
Present domestic hole making drill manufacturer adopts a large amount of artificial welding, and the difficult control of its welding location point pole is haveed no alternative but to widen the blade grinding allowance, and one is to have wasted expensive alloy raw material as a result; The 2nd, increased back operation workload, increased cost; The 3rd, change blade and reserved angle, have a strong impact on product quality.Not only labour intensity is big, production efficiency is low during artificial in enormous quantities welding, and welding quality can't guarantee that with quality for example welding temperature, mechanical strength etc. all are difficult to control, and directly have influence on product quality.
Summary of the invention
The purpose of the utility model is to overcome the deficiency of prior art, and the full-automatic alloy blade bonding machine that a kind of speed of welding is fast, welding quality is high and can weld automatically is provided.
A kind of full-automatic alloy blade bonding machine comprises jig and micro computer, and said jig is provided with blade feed system, blade supplying system, blade grasping system, workpiece positioning system and the blade welding system that is connected with micro computer,
Said blade feed system is used under microcomputerized control alloy blade is delivered to the track of blade supplying system,
The alloy blade that said blade supplying system is used under microcomputerized control, said blade feed system being carried is sent to said blade grasping system from its track,
The alloy blade that said blade grasping system is used under microcomputerized control, said blade supplying system being transmitted grasps and is sent to the anchor point that is provided with in advance,
Said workpiece positioning system is used under microcomputerized control an otch of workpiece to be welded is positioned at the pad that is provided with in advance,
Said blade welding system is used under microcomputerized control scaling powder is spread upon the otch that is positioned of said workpiece to be welded; Then the said otch that is positioned is heated to the temperature value that is provided with in advance; After the said anchor point that is provided with was in advance sent in the otch to be welded with alloy blade, said blade welding system carried out wire feed according to the length, the speed that are provided with in advance at said blade grasping system.
The utility model can be realized the full-automatic welding of alloy blade, and an operative employee can control several simultaneously, not only reduces cost of labor, and can improve output; Secondly, accurate positioning, it is correct that alloy blade is reserved angle, can reduce the follow-up work amount, practiced thrift the expensive alloys raw material; In addition, adjustment is controlled, and solder joint is substantial, firm; Kept the original mechanical performance of alloy blade; Improve the quality and the product durability, the welding sequence aspect steps on a new stage from the manual operation to the full automatic working in the hole making drill industry thereby make, and has played breakthrough progress technically.
Description of drawings
Fig. 1 is the structural representation of the full-automatic alloy blade bonding machine of the utility model;
Fig. 2 is to use the structural representation of the workpiece to be welded that the utility model welds;
Fig. 3 is the part-structure sketch map of the utility model when treating welder's part and welding;
Fig. 4 is that the full-automatic alloy blade bonding machine of the utility model is treated the structural representation after welder's part welds.
Among the figure: 1-alloy blade, 2-feeding vibrating disk, 3-insert orientation recognition device, the horizontal push rod of 4-blade, the vertical push rod of 5-blade; 6-manipulator driving and reversing mechanism, 7-blade holding device, 8-manipulator Traverse Displacement Unit, 9-workpiece electric rotating machine, 10-solder joint backstay; The 11-location locking mechanism, 12-scaling powder support, 13-scaling powder flow regulator, 14-scaling powder application device, 15-heating generator; 16-heat induced circle, the 17-welding wire is carried motor, 18-workpiece to be welded, 19-air spider, 20-wire feed conduit; The 21-jig, the 22-welding wire, the 30-micro computer, 102-locatees needle latch, 182-otch.
The specific embodiment
To combine the accompanying drawing in the utility model below, the technical scheme in the utility model will be carried out clear, intactly description.
Shown in Figure 1 is the structural representation of the full-automatic alloy blade bonding machine of the utility model; Said full-automatic alloy blade bonding machine comprises jig 21 and micro computer 30, and said jig 21 is provided with blade feed system, blade supplying system, blade grasping system, workpiece positioning system and the blade welding system that is connected with micro computer 30.
Said blade feed system is used under micro computer 30 control alloy blade 1 is delivered to the track of blade supplying system.Concrete, said blade feed system can comprise feeding vibrating disk 2 and be arranged on the insert orientation recognition device 3 of feeding vibrating disk 2 tops.Said feeding vibrating disk 2 is used to install the below that a plurality of alloy blades 1 and automatic orientation ordering are sent to alloy blade 1 insert orientation recognition device 3; Said insert orientation recognition device 3 is used for being sent to the alloy blade 1 travel direction identification of its below, and the alloy blade 1 that cutter hub is in the right direction is sent into the track of blade supplying system.Said feeding vibrating disk 2 is feeder equipments of a kind of automatic orientation ordering; It aligns neatly, is transported to exactly next procedure through vibration with unordered workpiece automatically in order; Said feeding vibrating disk 2 is mainly by supporting compositions such as hopper, chassis, controller, straight line feeders; Be provided with impulse mgnet below the hopper, can make the hopper vertical vibration, and hopper is done around its vertical axis rock vibration.Part in the hopper can rise along helical orbit, up to delivering to discharging opening owing to receive this vibration.Therefore can a plurality of alloy blades 1 be put into the guide-track groove of feeding vibrating disk 2, alloy blade 1 is made counterclockwise spiral successively and is moved forward under the 2 vibration frequency effects of feeding vibrating disk.The recognition device of insert orientation described in the present embodiment 3 is identification optical fiber; The alloy blade 1 of different directions; When in the guide-track groove of feeding vibrating disk 2, moving under identification optical fiber 3 light beams, by the angular illumination that light beam tool setting lamellar body has been provided with, the unlatching whether decision of the reflection angle of light beam touches air valve; The non-correct alloy blade 1 of cutter hub direction; Then blown in the loopback material vibrating disk 2 by air-flow, arrange again and move, it is for use that cutter hub 1 of alloy blade in the right direction gets into line slideway terminal (the line slideway end is the track of aforesaid blade supplying system).
The alloy blade 1 that said blade supplying system is used under micro computer 30 controls, said blade feed system being carried is sent to said blade grasping system from its track.Concrete; Said blade supplying system can comprise horizontal push rod 4 of blade and the vertical push rod 5 of blade; The horizontal push rod 4 of blade is used for being pushed at the alloy blade 1 that micro computer 30 control will be sent into track down and vertically moves in the groove, and the vertical push rod 5 of blade is used under micro computer 30 is controlled, will being positioned at the alloy blade 1 that vertically moves groove and is pushed into the clamping platform.Concrete; The alloy blade 1 that the horizontal push rod 4 of blade will be sent into the line slideway end down in micro computer 30 control is pushed into and vertically moves in the groove; The horizontal push rod 4 of blade is return and is resetted after accomplishing; Magnetic Induction switch output reset signal to the micro computer 30 that reduction point is provided with; The vertical push rod 5 of micro computer 30 control blades will be positioned at the alloy blade 1 that vertically moves groove and be pushed into clamping platform (being said blade grasping system place) then, and the vertical push rod 5 of blade resets after the execution, and the Magnetic Induction switch that reduction point is provided with is exported reset signal to micro computer 30.
The alloy blade 1 that said blade grasping system is used under micro computer 30 controls, said blade supplying system being transmitted grasps and is sent to the anchor point that is provided with in advance.Specifically, said blade grasping system can comprise manipulator driving and reversing mechanism 6, blade holding device 7 and manipulator Traverse Displacement Unit 8, and said blade holding device 7 is fixed on the manipulator driving and reversing mechanism 6, and manipulator driving and reversing mechanism 6 is connected with manipulator Traverse Displacement Unit 8.The Traverse Displacement Unit of manipulator described in the present embodiment 8 can be traversing cylinder, and advance and retreat move before and after doing on the direction that manipulator driving and reversing mechanism 6 can move along the vertical push rod 5 of blade.
Manipulator driving and reversing mechanism 6 moves forward; Blade holding device 7 grasps the alloy blade 1 on the clamping platform; Manipulator driving and reversing mechanism 6 is retreated then, is arranged on Magnetic Induction switch output signal to the micro computer 30 of manipulator driving and reversing mechanism 6 going-back positions, and micro computer 30 instruction manipulator Traverse Displacement Units 8 drive manipulator driving and reversing mechanism 6 and blade holding device 7 laterally moves left; Until moving to the said anchor point that is provided with in advance; Output signal to micro computer 30, and make the state of trace time limit time-out, wait to send alloy blade 1.
Said workpiece positioning system is used for down an otch 182 of workpiece 18 to be welded being positioned at the pad of setting in advance in micro computer 30 control.Concrete; Said workpiece positioning system can comprise workpiece electric rotating machine 9, solder joint backstay 10, location locking mechanism 11 and air spider 19; Air spider 19 is connected with location locking mechanism 11 with workpiece electric rotating machine 9, and air spider 19 is used to install workpiece 18 to be welded.As shown in Figure 2, workpiece 18 to be welded is provided with the otch 182 corresponding with alloy blade 1.The front end of said solder joint backstay 10 is provided with the location needle latch 102 that can embed in the otch 182.Air spider 19 can rotate under the drive of workpiece electric rotating machine 9, and the retaining mechanism 11 locking main shafts that can be positioned.Said solder joint backstay 10 is connected with micro computer 30 through cylinder, and said solder joint backstay 10 can move up and down under the effect of cylinder.
When said blade grasping system started, workpiece electric rotating machine 9 started with solder joint backstay 10 and self contained function separately under the effect of micro computer 30 simultaneously.Workpiece electric rotating machine 9 drives air spiders 19 and turns clockwise, meanwhile, solder joint backstay 10 under cylinder drives rising up to the location of solder joint backstay 10 needle latch 102 parallel with the otch 182 of workpiece 18 to be welded.The location needle latch 102 of solder joint backstay 10 loses gas; Location needle latch 102 is attached on the cylindrical wall of workpiece 18 to be welded under spring pressure; This moment, workpiece electric rotating machine 9 drive air spiders 19 were rotated counterclockwise; When the otch 182 of workpiece 18 to be welded rotated to needle latch 102 places, location, location needle latch 102 was embedded into location in the otch 182 automatically, located the otch 182 that needle latch 102 blocks this moment and was the pad that is provided with in advance.Location locking mechanism 11 is locked the main shaft of air spiders 19 then; Make anchor point no longer do swing offset; Micro computer 30 control solder joint backstays 10 descend and reset; Location needle latch 102 skids off from otch 182, is arranged on Magnetic Induction switch output reset signal to the micro computer 30 that solder joint backstay 10 resets and locates after 10 declines of solder joint backstay reset.
Said blade welding system is used under micro computer 30 control scaling powder is spread upon the otch that is positioned 182 of said workpiece to be welded 18; After smearing the back scaling powder; Manipulator driving and reversing mechanism 6 is sent into alloy blade 1 in the otch 182 to be welded from the said anchor point that is provided with in advance; Blade holding device 7 unclamps alloy blade 1, and manipulator driving and reversing mechanism 6 drives blade holding device 7 and returns to initial position.Then the said otch that is positioned 182 is heated to the temperature value that is provided with in advance, then carries out wire feed according to the length, the speed that are provided with in advance.Concrete; Said blade welding system can comprise scaling powder application device 14, heating generator 15, welding wire conveying motor 17, wire feed conduit 20; Solder flux application device 14 is installed on the scaling powder support 12; Scaling powder support 12 is connected with micro computer 30 through cylinder, and cylinder drives scaling powder support 12 and moves forward and backward under micro computer 30 controls.
Solder flux application device 14 can comprise scaling powder syringe and the delivery conduit that is connected with the scaling powder syringe; Solder flux application device 14 also is connected with scaling powder flow regulator 13; The control signal that scaling powder flow regulator 13 sends according to micro computer 30; Make at regular time and quantity moment output pressure gas to the scaling powder syringe, overflow, and spread upon and treat on the solder joint thereby promote scaling powder cylinder piston compressing scaling powder.
The end of heating generator 15 is provided with heat induced circle 16, and heating generator 15 can make heat induced circle 16 press close to the otch 182 of welder's part 18 under cylinder drives.It is understandable that the cylinder of heating generator 15 is connected with micro computer 30.Scaling powder support 12, solder flux application device 14 and scaling powder flow regulator 13 be action simultaneously almost, in time extremely fast, accomplishes the process of smearing of scaling powder in order.After scaling powder was smeared completion, scaling powder support 12 was retreated, and exported signal to the micro computer 30 that puts in place.
After micro computer 30 finishes by the setting program welding; Heating generator 15 is return together with heat induced circle 16 and is resetted, Magnetic Induction switch output signal to micro computer 30, and next solder joint periodic duty begins automatically; Until a plurality of solder joint welding the finishing backs of single workpiece (as shown in Figure 4); The board automatic stop, each parts automatically resets, buzzer prompting restarting signal.
All kinds of parameters of the full-automatic alloy blade bonding machine of the utility model; For example: cutter spare equal portions calibration, wire feed hard waste speed, length; And heating, insulation, cooling each parameter such as time limit; All be provided with, adjust, monitored by human-computer interface device, human-computer interface device is connected with said micro computer 30.
The above; Be merely the specific embodiment of the utility model; But the protection domain of the utility model is not limited thereto; Any technical staff who belongs to the present technique field is in the technical scope that the utility model discloses, and the variation that can expect easily or replacement all should be encompassed within the protection domain of the utility model.Therefore, the protection domain of the utility model should be as the criterion with the protection domain of claim.
Claims (8)
1. full-automatic alloy blade bonding machine; It is characterized in that: comprise jig (21) and micro computer (30); Said jig (21) is provided with blade feed system, blade supplying system, blade grasping system, workpiece positioning system and the blade welding system that is connected with micro computer (30)
Said blade feed system is used under micro computer (30) control alloy blade (1) is delivered to the track of blade supplying system,
The alloy blade (1) that said blade supplying system is used under micro computer (30) control, said blade feed system being carried is sent to said blade grasping system from its track,
The alloy blade (1) that said blade grasping system is used under micro computer (30) control, said blade supplying system being transmitted grasps and is sent to the anchor point that is provided with in advance,
Said workpiece positioning system is used for down an otch (182) of workpiece to be welded (18) being positioned at the pad of setting in advance in micro computer (30) control,
Said blade welding system is used under micro computer (30) control scaling powder is spread upon the otch that is positioned (182) of said workpiece to be welded (18); Then the said otch that is positioned (182) is heated to the temperature value that is provided with in advance; After the said anchor point that is provided with was in advance sent into otch to be welded (182) in alloy blade (1), said blade welding system carried out wire feed according to length, the speed of setting in advance at said blade grasping system.
2. full-automatic alloy blade bonding machine as claimed in claim 1; It is characterized in that: said blade feed system comprises feeding vibrating disk (2) and is arranged on the insert orientation recognition device (3) of feeding vibrating disk (2) top; Said feeding vibrating disk (2) is used to install the below that a plurality of alloy blades (1) and automatic orientation ordering are sent to alloy blade (1) insert orientation recognition device (3); Said insert orientation recognition device (3) is used for being sent to alloy blade (1) the travel direction identification of its below, and the alloy blade that cutter hub is in the right direction (1) is sent into the track of blade supplying system.
3. full-automatic alloy blade bonding machine as claimed in claim 2 is characterized in that: said insert orientation recognition device (3) is identification optical fiber.
4. full-automatic alloy blade bonding machine as claimed in claim 1; It is characterized in that: said blade supplying system comprises horizontal push rod of blade (4) and the vertical push rod of blade (5); The horizontal push rod of blade (4) is used for being pushed at the alloy blade (1) that micro computer (30) control will be sent into track down and vertically moves in the groove, and the vertical push rod of blade (5) is used under micro computer (30) is controlled, will being positioned at the alloy blade (1) that vertically moves groove and is pushed into the clamping platform.
5. full-automatic alloy blade bonding machine as claimed in claim 1; It is characterized in that: said blade grasping system comprises manipulator driving and reversing mechanism (6), blade holding device (7) and manipulator Traverse Displacement Unit (8); Said blade holding device (7) is fixed on the manipulator driving and reversing mechanism (6), and manipulator driving and reversing mechanism (6) is connected with manipulator Traverse Displacement Unit (8).
6. full-automatic alloy blade bonding machine as claimed in claim 5 is characterized in that: said manipulator Traverse Displacement Unit (8) is traversing cylinder.
7. full-automatic alloy blade bonding machine as claimed in claim 1; It is characterized in that: said workpiece positioning system comprises workpiece electric rotating machine (9), solder joint backstay (10), location locking mechanism (11) and air spider (19); Air spider (19) is connected with location locking mechanism (11) with workpiece electric rotating machine (9); Air spider (19) is used to install workpiece to be welded (18), and the front end of said solder joint backstay (10) is provided with the location needle latch (102) that can embed in the otch (182).
8. full-automatic alloy blade bonding machine as claimed in claim 1; It is characterized in that: said blade welding system comprises scaling powder application device (14), heating generator (15), welding wire conveying motor (17), wire feed conduit (20); Solder flux application device (14) is installed on the scaling powder support (12); Scaling powder support (12) is connected with micro computer (30) through cylinder, and cylinder drives scaling powder support (12) and moves forward and backward under micro computer (30) control, and solder flux application device (14) also is connected with scaling powder flow regulator (13); The end of heating generator (15) is provided with heat induced circle (16), and wire feed conduit (20) carries motor (17) to be connected with welding wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120252567XU CN202185694U (en) | 2011-07-18 | 2011-07-18 | Full-automatic alloy blade welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120252567XU CN202185694U (en) | 2011-07-18 | 2011-07-18 | Full-automatic alloy blade welding machine |
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| Publication Number | Publication Date |
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| CN202185694U true CN202185694U (en) | 2012-04-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201120252567XU Expired - Fee Related CN202185694U (en) | 2011-07-18 | 2011-07-18 | Full-automatic alloy blade welding machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102886626A (en) * | 2011-07-18 | 2013-01-23 | 武汉钢铁建设环保工程有限责任公司 | Full-automatic welding machine for alloy blade and welding method for alloy blade |
| CN103962775A (en) * | 2014-04-30 | 2014-08-06 | 浙江爱易特智能技术有限公司 | Alloy knife grain automatic positioning mechanism |
| CN104028886A (en) * | 2014-04-30 | 2014-09-10 | 浙江爱易特智能技术有限公司 | Automatic soldering technology for alloy saw blade |
| CN105965194A (en) * | 2016-07-15 | 2016-09-28 | 深圳市金洲精工科技股份有限公司 | Super hard blade and cutter substrate welding and fixing device and welding method |
| CN107175397A (en) * | 2017-05-07 | 2017-09-19 | 温州市骏承机械设备有限公司 | Full-automatic hole making drill alloy bonding machine |
| CN109352196A (en) * | 2018-11-02 | 2019-02-19 | 筑梦高科建筑有限公司 | A kind of building iron precise positioning welder |
| CN112008275A (en) * | 2020-08-05 | 2020-12-01 | 温州市骏承机械设备有限公司 | Milling cutter welding machine |
| CN112008276A (en) * | 2020-08-05 | 2020-12-01 | 温州市骏承机械设备有限公司 | Alloy feeding device of milling cutter welding machine |
-
2011
- 2011-07-18 CN CN201120252567XU patent/CN202185694U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102886626A (en) * | 2011-07-18 | 2013-01-23 | 武汉钢铁建设环保工程有限责任公司 | Full-automatic welding machine for alloy blade and welding method for alloy blade |
| CN103962775A (en) * | 2014-04-30 | 2014-08-06 | 浙江爱易特智能技术有限公司 | Alloy knife grain automatic positioning mechanism |
| CN104028886A (en) * | 2014-04-30 | 2014-09-10 | 浙江爱易特智能技术有限公司 | Automatic soldering technology for alloy saw blade |
| CN103962775B (en) * | 2014-04-30 | 2015-12-30 | 浙江爱易特智能技术有限公司 | A kind of alloy knife grain automatic positioning mechanism |
| CN104028886B (en) * | 2014-04-30 | 2016-02-10 | 浙江爱易特智能技术有限公司 | A kind of alloy saw blade automatic soldering technique |
| CN105965194A (en) * | 2016-07-15 | 2016-09-28 | 深圳市金洲精工科技股份有限公司 | Super hard blade and cutter substrate welding and fixing device and welding method |
| CN105965194B (en) * | 2016-07-15 | 2019-04-02 | 深圳市金洲精工科技股份有限公司 | Superhard cutting blade and tool matrix weld fixture apparatus and welding method |
| CN107175397A (en) * | 2017-05-07 | 2017-09-19 | 温州市骏承机械设备有限公司 | Full-automatic hole making drill alloy bonding machine |
| CN109352196A (en) * | 2018-11-02 | 2019-02-19 | 筑梦高科建筑有限公司 | A kind of building iron precise positioning welder |
| CN112008275A (en) * | 2020-08-05 | 2020-12-01 | 温州市骏承机械设备有限公司 | Milling cutter welding machine |
| CN112008276A (en) * | 2020-08-05 | 2020-12-01 | 温州市骏承机械设备有限公司 | Alloy feeding device of milling cutter welding machine |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120411 Termination date: 20170718 |