CN206632816U - A kind of full-automatic derusting device - Google Patents

A kind of full-automatic derusting device Download PDF

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Publication number
CN206632816U
CN206632816U CN201720219220.2U CN201720219220U CN206632816U CN 206632816 U CN206632816 U CN 206632816U CN 201720219220 U CN201720219220 U CN 201720219220U CN 206632816 U CN206632816 U CN 206632816U
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CN
China
Prior art keywords
gear
full
derusting
scroll chuck
wheel
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Expired - Fee Related
Application number
CN201720219220.2U
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Chinese (zh)
Inventor
胡永彪
管付银
王伟
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Changan University
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Changan University
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Priority to CN201720219220.2U priority Critical patent/CN206632816U/en
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Publication of CN206632816U publication Critical patent/CN206632816U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of full-automatic derusting device, including hold-down support, hold-down support includes two fixed pans of setting symmetrical above and below, two symmetrical frames are provided between two fixed pans, and connected between fixed pan and frame by column, derusting unit and derusting driver element are provided with the fixed pan at top, the crawling device that metal cylinder is promoted to derusting unit is provided between two frames, column is provided with the suspension device for the metal cylinder being used in supporting crawling process.The utility model can quickly remove the corrosion of cylindrical metal material surface and oxide skin, reduce workmen's labor intensity, improve rust cleaning efficiency.

Description

A kind of full-automatic derusting device
Technical field
The utility model belongs to cylindrical metal steel construction product technique field, is related to a kind of rust removalling equipment, and in particular to one The full-automatic derusting device of kind.
Background technology
It is common in existing cylindrical metal steel construction workpiece derusting method to have three kinds:The first is manually to derust, second Kind is acid pickling and rust removing, and the third is the motionless method derusting of workpiece movement machine.
Manually tools for cleaning rust is simply easy for construction, but workmen's labor intensity is big, and rust cleaning efficiency is low, is derusting Cheng Zhong, the rust powder and the health of dust hazards operator distributed.Acid pickling and rust removing method is also known as chemical derusting, workpiece movement machine Motionless method derusting concentrates in together concentration derusting mainly for large batch of metal, and its principle is to utilize the acid in pickle Chemically reacted with metal oxide, dissolve metal oxide, and remove corrosion and the dirt of metal wire material surface, in acid After removing rust, simultaneously Passivation Treatment, a large amount of waste water, spent acid, the acid mist that can be formed must be cleaned with a large amount of clear water, if processing is not When can also cause metal surface to cross erosion, pit is formed.To a certain extent, the work degree of worker is alleviated, but the effect that derusts It is still undesirable, and there is the problem of pollution environment and etching apparatus, it is difficult to meet the requirement of modern industrial production.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic derusting device, lacked with overcoming existing for above-mentioned prior art Falling into, the utility model can quickly remove the corrosion of cylindrical metal material surface and oxide skin, reduce workmen's labor intensity, Improve rust cleaning efficiency.
To reach above-mentioned purpose, the utility model adopts the following technical scheme that:
A kind of full-automatic derusting device, including hold-down support, two fixations that hold-down support includes setting symmetrical above and below are flat Face, two symmetrical frames are provided between two fixed pans, and connected between fixed pan and frame by column Connect, derusting unit and derusting driver element are provided with the fixed pan at top, is provided between two frames by metal cylinder The crawling device of derusting unit is promoted to, column is provided with the suspension device for the metal cylinder being used in supporting crawling process.
Further, the fixed pan is U-shaped, and passes through one respectively between the fixed pan of bottom and two frames Column connects, and is also connected respectively by a root post between the fixed pan at top and two frames.
Further, described suspension device includes the arched arm being connected on column and the branch for driving arched arm Electric pushrod is protected, rubber contact face is provided with the inside of arched arm.
Further, described crawling device includes the inchworm motor being disposed therein in a frame, inchworm motor Output end is connected with little gear by shaft coupling of creeping, in addition to the crawling wheel being coaxially disposed being connected between two frames and Gear wheel, and little gear and gear wheel engagement, the crawling wheel are used to lift metal cylinder.
Further, the unit that derusts, which includes being arranged on the fixed pan at top, opens circular orbit, can open ring Gear can be opened by being fixed with the annular groove of shape track, can open and three scroll chucks are symmetrically fixed with the inside of gear, each Regulating arm is respectively connected with scroll chuck, the free end of regulating arm is connected with the grinding wheel of arc.
Further, regulating arm include telescopic rod and be enclosed on the outside of telescopic rod can preloading spring.
Further, three described scroll chucks are respectively active scroll chuck A, the first driven scroll chuck B and Between the driven scroll chuck B of two driven scroll chuck B, active scroll chuck A and first and active scroll chuck A and second from It is connected between dynamic scroll chuck B by rod member and with the cutting ferrule that rod member coordinates.
Further, derust the motor that driver element includes being arranged on the fixed pan at top, motor By driving shaft coupling to be connected with drive gear, the drive gear engages output end with that can open gear.
Further, it can open and the opening and closing electric pushrod that can make its open or close is connected with circular orbit.
Further, support column is provided with each frame, is connected with by turning arm on support column and is climbed for support The support wheel of metal cylinder during row, flexible rubber tire is provided with the outside of support wheel.
Compared with prior art, the utility model has technique effect beneficial below:
Metal cylinder is promoted to derusting unit when in use, by crawling device and derusted by the utility model, is passed through Suspension device provides supporting during metal cylinder rises for it, and by derusting, driver element driving derusting unit is removed Rust, can quickly remove the corrosion of cylindrical metal material surface and oxide skin, reduce workmen's labor intensity, improve derusting Efficiency.
Further, fixed pan is U-shaped to have reserved space, the fixed pan of bottom and two for the lifting of metal cylinder Connected respectively by a root post between individual frame, also pass through a root post respectively between the fixed pan at top and two frames Connect, the suspension device in the two root posts of upside is used cooperatively, and the suspension device in the two root posts of downside is also used cooperatively, operation It is convenient.
Further, suspension device includes the arched arm being connected on column and for driving the supporting of arched arm electronic Push rod, arched arm is identical with metal cylinder curved surface, can preferably play support action, rubber contact is set on the inside of arched arm Face, make arched arm and metal cylinder flexible contact.
Further, crawling device is lifted by the friction between crawling wheel and metal cylinder to it, simple in construction It is easy to operate.
Further, the unit that derusts can open circular orbit by setting and can open gear, facilitate metal cylinder to rise During enter derusting unit, when enter derust unit after, metal cylinder is clamped by three scroll chucks.
Further, support column is provided with each frame, is connected with support column by turning arm for supporting The support wheel of metal cylinder during rising, supports in metal cylinder uphill process, further ensures metal The stability that cylinder rises.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present utility model;
Fig. 2 is clamping device structural representation of the present utility model;
Fig. 3 opens gear structure schematic diagram to be of the present utility model;
Fig. 4 is overall structure front view of the present utility model;
Fig. 5 is overall structure left view of the present utility model;
Fig. 6 is scroll chuck structural representation of the present utility model.
Wherein, 1-hold-down support, 2-support column, 3-turning arm, 4-opening and closing electric pushrod, 5-circular rails can be opened Road, 6-motor, 7-drive gear, 8-driving shaft coupling, 9-pretension gear, 10-scroll chuck, A-active three-jaw Chuck, the passive scroll chuck of B-the first, the passive scroll chuck of C-the second, 11-it can open gear, 12-cutting ferrule, 13-be hinged Rod member, 14-regulating arm, 15-grinding wheel, 16-arched arm, 17-support wheel, 18-supporting electric pushrod, 19-creep Wheel, 20-gear wheel, 21-shaft coupling of creeping, 22-little gear, 23-inchworm motor, 24-flexible rubber tire, 25-rubber Splicing contacting surface, 26-telescopic rod, 27-can preloading spring.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings:
As shown in Figures 1 to 6, a kind of full-automatic derusting device, including hold-down support 1, hold-down support 1 include right up and down Claim two fixed pans set, two symmetrical frames, and fixed pan and machine are provided between two fixed pans Connected between frame by column, the fixed pan is U-shaped, and is passed through respectively between the fixed pan of bottom and two frames One root post is connected, and is also connected respectively by a root post between the fixed pan at top and two frames, and the fixation at top is put down Derusting unit and derusting driver element are provided with face, derusting unit includes being arranged on opening on the fixed pan at top Circular orbit 5, it can open and the opening and closing electric pushrod 4 that can make its open or close is connected with circular orbit 5, annular can be opened Gear 11 can be opened by being fixed with the annular groove of track 5, and the inner side that can open gear 11 is symmetrically fixed with three scroll chucks 10, Regulating arm 14 is respectively connected with each scroll chuck 10, regulating arm 14 includes telescopic rod 26 and is enclosed on outside telescopic rod 26 Side can preloading spring 27, the free end of regulating arm 14 is connected with the grinding wheel 15 of arc, and described three scroll chucks 10 divide Not Wei active scroll chuck A, the first driven driven scroll chuck B of scroll chuck B and second, active scroll chuck A and first from Between dynamic scroll chuck B and between the driven scroll chuck B of active scroll chuck A and second by rod member 13 and with The cutting ferrule 12 that rod member 13 coordinates connects, and derusting driver element includes the motor 6 being arranged on the fixed pan at top, The output end of motor 6 by driving shaft coupling 8 to be connected with drive gear 7, with that can open gear 11 nibble by the drive gear 7 Close, the crawling device that metal cylinder is promoted to derusting unit is provided between two frames, described crawling device includes setting Inchworm motor 23 in a frame wherein, the output end of inchworm motor 23 are connected with little gear by shaft coupling 21 of creeping 22, in addition to the crawling wheel 19 being coaxially disposed and gear wheel 20 being connected between two frames, and little gear 22 and gear wheel 20 engagements, the crawling wheel 19 are used to lift metal cylinder, and column is provided with for the metal cylinder in supporting crawling process Suspension device, suspension device include the arched arm 16 being connected on column and the supporting electric pushrod for driving arched arm 16 18, the inner side of arched arm 16 is provided with rubber contact face 25, and support column 2 is provided with each frame, is passed through on support column 2 Turning arm 3 is connected with the support wheel 17 for supporting the metal cylinder in crawling process, and the outside setting of support wheel 17 is flexible Rubber tyre 24.
Implementation process of the present utility model is described in further detail below:
The present apparatus is placed on immediately ahead of metal cylinder steel construction workpiece first, the retraction of supporting electric pushrod 18 drives arched arm 16 (including 4 arched arms, wherein respectively there is two up and down, i.e., one is set on each column, they are used in pairs) are around column Rotation, arched arm 16 are opened, and metal cylinder is pressed close in the reach of the utility model device, pasted on the inside of metal cylinder steel construction workpiece To crawling wheel 19, the extension of supporting electric pushrod 18 drives arched arm 16 to clamp metal cylinder steel construction workpiece.(the branch of support wheel 17 Support wheel 17 uses in pairs, and support wheel 17 can rotate around turning arm 3) turning arm 3 is driven branch by the driving of electric pushrod device The rotation of support wheel 17, makes the clamping brace metal cylinder of support wheel 17.
After metal cylinder steel construction workpiece is clamped, the rotation of inchworm motor 23 drives the little gear creeped on shaft coupling 21 22, little gear 22 engages with gear wheel 20, and the rotation of little gear 22 drives gear wheel 20 to rotate.Gear wheel 20 and crawling wheel 19 are coaxial Connection, the rotation of gear wheel 20 drive crawling wheel 19, and crawling wheel 19 makes metal cylinder creep upwards by frictional force, in the mistake creeped Support wheel 17 rotates also along metal cylinder in journey.
When being promoted to derusting unit, the opening and closing retraction drive of electric pushrod 4 can open circular orbit 5 and open metal cylinder, Metal cylinder is set to open in gear 11.The opening and closing extension of electric pushrod 4, which makes that circular orbit 5 can be opened, closes, so as to ensure to remove Rust unit can rotate around metal cylinder, then rotate the circle in the drive active scroll chuck of pretension gear 9 A by external device Shape face gear, rounded face gear drive regulating arm 14, and regulating arm 14 is fixed together with grinding wheel 15.Regulating arm 14 drives emery wheel Piece 15 moves forward, and makes to contact between grinding wheel 15 and metal cylinder, and has certain power between ensureing.Active scroll chuck A, Connected between the first passive passive scroll chuck C of scroll chuck B and second by cutting ferrule 12 and rod member 13, rod member 13 It is connected with active scroll chuck A inner circular metal covering gear, active scroll chuck A metal covering gear also can while rotation Rod member 13 is driven to rotate, so as to drive the rounded face tooth in the first passive passive scroll chuck C of scroll chuck B and second Wheel rotation so that before the regulating arm 14 on the first passive passive scroll chuck C of scroll chuck B and second drives grinding wheel 15 Move, ensure that three grinding wheels 15 are synchronous, after three grinding wheels 15 clamp metal cylinder, the rotation of motor 6 passes through drive Dynamic shaft coupling 8 drives drive gear 7 to rotate, and drive gear 7 engages with that can open gear 11, can open mistake of the gear 11 in rotation Cheng Zhong, three scroll chucks rotation therein is driven, while regulating arm 14 and grinding wheel 15 also rotate with, grinding wheel 15 rotates When with metal cylinder surface produce friction, so as to reach the purpose of derusting.

Claims (10)

1. a kind of full-automatic derusting device, it is characterised in that including hold-down support (1), hold-down support (1) includes symmetrical above and below set Two fixed pans put, are provided with two symmetrical frames between two fixed pans, and fixed pan and frame it Between connected by column, derusting unit and derusting driver element are provided with the fixed pan at top, between two frames Provided with the crawling device that metal cylinder is promoted to derusting unit, column is provided with the metal cylinder being used in supporting crawling process Suspension device.
2. a kind of full-automatic derusting device according to claim 1, it is characterised in that the fixed pan is U-shaped, and bottom Connected respectively by a root post between the fixed pan in portion and two frames, between the fixed pan at top and two frames Connected respectively by a root post.
3. a kind of full-automatic derusting device according to claim 1, it is characterised in that described suspension device includes connection Arched arm (16) on column and the supporting electric pushrod (18) for driving arched arm (16), the inner side of arched arm (16) It is provided with rubber contact face (25).
4. a kind of full-automatic derusting device according to claim 1, it is characterised in that described crawling device includes setting Inchworm motor (23) in a frame wherein, the output end of inchworm motor (23) are connected with small by shaft coupling of creeping (21) Gear (22), in addition to the crawling wheel (19) being coaxially disposed and gear wheel (20) being connected between two frames, and little gear (22) and gear wheel (20) engagement, the crawling wheel (19) are used to lift metal cylinder.
5. a kind of full-automatic derusting device according to claim 1, it is characterised in that derusting unit includes being arranged on top Fixed pan on open circular orbit (5), can open to be fixed with the annular groove of circular orbit (5) can open gear (11) it, can open and three scroll chucks (10) are symmetrically fixed with the inside of gear (11), be all connected with each scroll chuck (10) There is regulating arm (14), the free end of regulating arm (14) is connected with the grinding wheel (15) of arc.
6. a kind of full-automatic derusting device according to claim 5, it is characterised in that regulating arm (14) includes telescopic rod (26) and be enclosed on the outside of telescopic rod (26) can preloading spring (27).
A kind of 7. full-automatic derusting device according to claim 5, it is characterised in that three described scroll chucks (10) Respectively active scroll chuck (A), the first driven scroll chuck (B) and the second driven scroll chuck (B), active scroll chuck (A) it is logical between the first driven scroll chuck (B) and between active scroll chuck (A) and the second driven scroll chuck (B) Cross rod member (13) and be connected with the cutting ferrule (12) that rod member (13) coordinates.
8. a kind of full-automatic derusting device according to claim 5, it is characterised in that derusting driver element includes being arranged on Motor (6) on the fixed pan at top, the output end of motor (6) is by driving shaft coupling (8) to be connected with driving Gear (7), the drive gear (7) are engaged with that can open gear (11).
9. a kind of full-automatic derusting device according to claim 5, it is characterised in that can open and connect on circular orbit (5) The opening and closing electric pushrod (4) of its open or close can be made by being connected to.
10. a kind of full-automatic derusting device according to claim 1, it is characterised in that be provided with branch in each frame Dagger (2), the support wheel for supporting the metal cylinder in crawling process is connected with support column (2) by turning arm (3) (17) flexible rubber tire (24), is provided with the outside of support wheel (17).
CN201720219220.2U 2017-03-08 2017-03-08 A kind of full-automatic derusting device Expired - Fee Related CN206632816U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720219220.2U CN206632816U (en) 2017-03-08 2017-03-08 A kind of full-automatic derusting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720219220.2U CN206632816U (en) 2017-03-08 2017-03-08 A kind of full-automatic derusting device

Publications (1)

Publication Number Publication Date
CN206632816U true CN206632816U (en) 2017-11-14

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CN201720219220.2U Expired - Fee Related CN206632816U (en) 2017-03-08 2017-03-08 A kind of full-automatic derusting device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114290211A (en) * 2022-01-07 2022-04-08 陈昊 Cylindrical material high altitude rust cleaning device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114290211A (en) * 2022-01-07 2022-04-08 陈昊 Cylindrical material high altitude rust cleaning device

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171114

Termination date: 20180308