CN206623206U - Self-locking overturns high-pressure forming machine - Google Patents

Self-locking overturns high-pressure forming machine Download PDF

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Publication number
CN206623206U
CN206623206U CN201720319772.0U CN201720319772U CN206623206U CN 206623206 U CN206623206 U CN 206623206U CN 201720319772 U CN201720319772 U CN 201720319772U CN 206623206 U CN206623206 U CN 206623206U
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China
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mould
locking
pressure
self
forming machine
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CN201720319772.0U
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Chinese (zh)
Inventor
赵祥启
栗自斌
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Tangshan Hexiang Intelligent Technology Co Ltd
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Tangshan Hexiang Industrial Co Ltd
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Abstract

A kind of self-locking upset high-pressure forming machine is the utility model is related to, including mainframe, the mould trolley A and mould trolley B for carrying mould movement, main frame substrate and Intermediate substrate for fixing mould and end substrate, the slfactuating latch for mould self-locking, the switching mechanism for die flip, the clasp mould mechanism for mould open/close, the pressure slurry mechanism for pressurized mud, the hydraulic means and pressure sensor and control device for providing hydraulic power for slfactuating latch carried for integrated model.Self-locking of the present utility model overturns high-pressure forming machine, automatic open-close mould, the unified demoulding of upset, improves equipment complex running efficiency;Slfactuating latch, it is simple in construction, easy to use, it can effectively reduce the consuming of human and material resources and financial resources.

Description

Self-locking overturns high-pressure forming machine
Technical field
It the utility model is related to jolly technical field, and in particular to a kind of self-locking overturns high-pressure forming machine.
Background technology
At present, the wash basin high pressure forming device of domestic and international Production of Ceramics enterprise --- typically using suspension type installation knot Structure, keep plumbness after mould installion, do not possess turn over function, and mould resetting feature is poor, be not easy to carry out from Dynamic metaplasia production;It single can only one by one be carried out because design structure influences equipment off-type, have a strong impact on equipment complex running efficiency, and And the die substrate of wash basin high-pressure forming machine grouting equipment is mobile, locked mode thrust is completed by a hydraulic station;During matched moulds, liquid Pressure station low-pressure, big flow, high pressure, low discharge during locking, volume is big when causing the hydraulic station to design, volume of fuel tank 500- 800L, hydraulic cylinder length are relatively about 1-2m, and hydraulic plumbing system, control system are numerous and diverse, and power consumption is big, hydraulic oil leakage control point More, closure pressing speed is slow, causes system synthesis running efficiency low, operation maintenance complexity.Locking reaction force is supported by device framework, Cause equipment material type selecting specification big, equipment making/installation exercise intensity is high, causes the waste of human and material resources and financial resources.
Utility model content
In order to overcome existing high-pressure forming machine automatization level not high, equipment complex running efficiency is low, and hydraulic system is huge Big and floor space is big, the defects of safeguarding not easy to install, and the utility model provides a kind of self-locking upset high-pressure forming machine, with Solve the deficiencies in the prior art, the technical problems to be solved in the utility model is achieved through the following technical solutions.
A kind of self-locking overturns high-pressure forming machine, including carried for integrated model mainframe, move for carrying mould Dynamic mould trolley A and mould trolley B, main frame substrate and Intermediate substrate for fixing mould and end substrate, for mould The slfactuating latch of self-locking, the switching mechanism for die flip, the clasp mould mechanism for mould open/close, for pressurized mud Pressure slurry mechanism, the hydraulic means for providing hydraulic power for slfactuating latch and pressure sensor and control dress Put;
Described slfactuating latch includes the clamping cylinder being installed on main frame substrate, the oil cylinder tie rod end of clamping cylinder Provided with locking head B, described locking head B is the female mouth of ellipse;Described slfactuating latch also leans on including being installed on end substrate The Pneumatic controlled box of nearly mould trolley A sides, the fixes sleeve being installed on the substrate of end, fixes sleeve is installed on backwards to Intermediate substrate Side and be connected with Pneumatic controlled box rotary cylinder, be installed on the quill of fixes sleeve opposite side, quill and fixes sleeve Between realized and be spirally connected by internal and external screw thread, the swingle of rotary cylinder passes through bearing and quill and the inwall of fixes sleeve Connection and through quill and fixes sleeve and it is provided with locking head A, described locking head A in its end and is and locking head B phases The oval public mouth of matching;After described locking head A and locking head B grafting, rotary cylinder drive swingle to be rotated by 90 ° so that Slfactuating latch is in locking state;Locked position detection switch detects locking state signal and transmits a signal to control dress Put, control device controls hydraulic means to start and provides hydraulic power for clamping cylinder, and clamping cylinder drives oil cylinder pull bar retraction, pressure Force snesor detects pressure size and transmits a signal to control device, and control device control hydraulic means realizes hydraulic pressure Size controls;
Described switching mechanism includes the upset reductor being installed on mould trolley A walking framework, mould trolley A's Walking framework is located on mainframe;Upset reductor is connected with Intermediate substrate, realizes the upset of Intermediate substrate;
Described clasp mould mechanism includes open mold reductor and open mold drive chain, and open mold drive chain is with being located at Mould trolley A and mould trolley the B gear of end substrate both sides are engaged and are meshed with the gear of open mold speed reducer output shaft; Open mold reductor drives chain forward and reverse rotation to realize that moving left and right for end substrate has completed open mold operation;
Described pressure slurry mechanism includes slurry tank, booster pump and control valve, and mud injection slurry tank is interior through booster pump It is forced into after 0.8-1.5MPa and mould is forced into by pressure-air, so as to realizes high-pressure slip-casting;
Described high-pressure forming machine also includes lifting and moulded adobe blocks car and the walking track movable for lifting car of moulding adobe blocks.
Further, described oil cylinder tie rod end is provided with external screw thread and the tune coordinated with its screw thread is provided with external screw thread Nut is saved, locking head B one end is provided with the internal thread to match with external screw thread, and locking head B and oil cylinder are adjusted by adjusting nut Connection amount between pull bar.
Further, described slfactuating latch also includes a magnetic sensitive switch, and described magnetic sensitive switch includes being located at The Magnetic Sensor of magnet ring and detection magnetic ring position on rotary cylinder cylinder body, Magnetic Sensor transmit the signal detected to control Device and then the accurate position for controlling locking head A.
Further, the contact site of the swingle of described rotary cylinder and end substrate is provided with the shaft shoulder, compresses locked mode Power is carried to reduce its radial load by end substrate and swingle.
Further, it is bolted between described rotary cylinder and fixes sleeve.
Further, described clamping cylinder position short stroke oil cylinder.
Further, described hydraulic means is 0-70MPa compact hydraulic station.
When specifically used, closing precision is adjusted by the precession amount of quill and fixes sleeve, to mould debugging at initial stage When necessary breakage-proof functions are provided.Because slfactuating latch is only installed on main frame substrate and end substrate, it is only necessary to which the two is full The requirement of sufficient locked mode thrust, and the design of mould installion framework only needs to meet its weight bearing, makes shaping machine frame More brief, equipment cost substantially reduces.The setting of magnetic sensitive switch, locking head A exact position is transmitted to control device, Safeguards system safety, prevent rotary cylinder is not in place from causing device damage.
The utility model can make the more molds of same board while overturn the demoulding, improve equipment complex running efficiency, be Realize that equipment automatically operates the condition that provides the foundation;The utility model changes original super large stroke oil cylinder, huge hydraulic station lock Mould mode, it is changed to short stroke oil cylinder, the form at compact hydraulic station.The utility model is by changing original locking side Formula, reduced form frame support structure mode is changed to by original large-scale frame structure, rolled steel dosage has been saved, has reduced hydraulic system Design difficulty, improve the design structure of forming machine.As a result of the oil cylinder of short stroke, oil cylinder stroke is reduced, so as to solve The problem of closure pressing speed of having determined is slow, equipment operation efficiency is improved, reduce the consuming of material resources and financial resources.
Self-locking of the present utility model overturns high-pressure forming machine, automatic open-close mould, the unified demoulding of upset, it is comprehensive to improve equipment Close running efficiency;Slfactuating latch, it is simple in construction, easy to use, it can effectively reduce the consuming of human and material resources and financial resources.
Brief description of the drawings
Fig. 1 is the main structure diagram that the utility model self-locking overturns high-pressure forming machine;
Fig. 2 is the overlooking the structure diagram that the utility model self-locking overturns high-pressure forming machine;
Fig. 3 is the left view structural representation that the utility model self-locking overturns high-pressure forming machine;
Reference in accompanying drawing is followed successively by:1st, mainframe, 2, clamping cylinder, 3, oil cylinder pull bar, 4, rotary cylinder, 5, open Matched moulds reductor, 6, lifting mould adobe blocks car, 7, walking track, 8, main frame substrate, 9, upset reductor, 10, Intermediate substrate, 11, mould Have a dolly A, 12, Pneumatic controlled box, 13, end substrate, 14, mould trolley B, 15, open mold drive chain, 16, slurry tank.
Embodiment
Design feature of the present utility model is expanded on further with specific embodiment below in conjunction with the accompanying drawings.
A kind of self-locking overturns high-pressure forming machine, including carried for integrated model mainframe 1, move for carrying mould Dynamic mould trolley A11 and mould trolley B14, the main frame substrate 8 for fixing mould and Intermediate substrate 10 and end substrate 13, Slfactuating latch for mould self-locking, the switching mechanism for die flip, the clasp mould mechanism for mould open/close, it is used for The pressure slurry mechanism of pressurized mud, the hydraulic means for providing hydraulic power for slfactuating latch and pressure sensor and Control device, described slfactuating latch include the clamping cylinder 2 being installed on main frame substrate 8, the oil cylinder pull bar of clamping cylinder 2 3 ends are provided with locking head B, described locking head B as the female mouth of ellipse;Described slfactuating latch also includes being installed on terminal groups Plate 13 close to mould trolley A11 sides Pneumatic controlled box 12, be installed on end substrate 13 fixes sleeve, be installed on fixes sleeve Backwards to the side of Intermediate substrate 10 and be connected with Pneumatic controlled box rotary cylinder 4, be installed on the quill of fixes sleeve opposite side, activity Realized and be spirally connected by internal and external screw thread between sleeve and fixes sleeve, the swingle of rotary cylinder by bearing and quill and The inwall of fixes sleeve connects and passes through quill and fixes sleeve and be provided with locking head A, described locking head A in its end For the oval public mouth to match with locking head B;After described locking head A and locking head B grafting, rotary cylinder 4 drives rotation Bar is rotated by 90 ° so that slfactuating latch is in locking state;Locked position detection switch detects locking state signal and by signal Transmit to control device, control device controls hydraulic means to start and provides hydraulic power for clamping cylinder 2, and clamping cylinder 2 drives Oil cylinder pull bar 3 bounces back, and pressure sensor detection pressure size simultaneously transmits a signal to control device, control device control hydraulic pressure dress Put the size control for realizing hydraulic pressure;Described switching mechanism includes the upset being installed on mould trolley A walking framework Reductor 9, mould trolley A walking framework are located on mainframe 1;Upset reductor 9 is connected with Intermediate substrate 10, in realization Between substrate 10 upset;Described clasp mould mechanism includes open mold reductor 5 and open mold drive chain 15, open mold driving Chain 15 with positioned at the both sides of end substrate 13 mould trolley A11 and mould trolley B14 gears engage and with open mold reductor 5 The gear of output shaft is meshed;Open mold reductor 5 drives chain forward and reverse rotation so as to realize that the left and right of end substrate 13 is moved It is dynamic to have completed open mold operation;Described pressure slurry mechanism includes slurry tank 16, booster pump and control valve, mud injection mud Mould is forced into by pressure-air after booster pump is forced into 0.8-1.5MPa in tank 16, so as to realize high-pressure slip-casting;It is described High-pressure forming machine also include lifting and mould adobe blocks car 6 and the walking track 7 movable for lifting car 6 of moulding adobe blocks;Described oil cylinder The end of pull bar 3 is provided with external screw thread and the adjusting nut coordinated with its screw thread is provided with external screw thread, locking head B one end be provided with The internal thread that external screw thread matches, the connection amount between locking head B and oil cylinder pull bar 3 is adjusted by adjusting nut;It is described from Retaining mechanism also includes a magnetic sensitive switch, and described magnetic sensitive switch includes magnet ring and inspection on the cylinder body of rotary cylinder 4 The Magnetic Sensor of magnet ring position is surveyed, Magnetic Sensor transmits the signal detected to control device and then accurate control locking head A Position;The swingle of described rotary cylinder 4 is provided with the shaft shoulder with the contact site of end substrate 13, makes locked mode thrust by end Substrate and swingle are carried to reduce its radial load;It is bolted between described rotary cylinder 4 and fixes sleeve;Institute 2 short stroke oil cylinders of the clamping cylinder stated;Described hydraulic means is 0-70MPa compact hydraulic station.
During matched moulds, the rotation of open mold reductor 5 pulls open mold drive chain 15, and chain-driving mould trolley makes terminal groups Plate moves to main frame substrate-side, and Intermediate substrate is closed up one by one, and after end substrate reaches mould assembly position, rotary cylinder drives Locking head A, to 90 °, makes locking head A and locking head B be in locking state, locked position detection switch passes signal by 0 ° of rotation Control device is transported to, starts hydraulic system, the retraction of clamping cylinder 2 makes mold-locked;Start pressure slurry mechanism, noted into mould Enter mud, the compressed air being pressurized through booster pump is passed through after the completion of slip casting, in slurry tank, mud pressure is reached 0.8- 1.5MPa, high-pressure slip-casting is realized, and the grouting process cycle is completed according to the time is preset.During die sinking, hydraulic means starts, and makes The oil cylinder pull bar 3 of clamping cylinder 2 stretches out, and pressure sensor will pass control device back by signal in place, and rotary cylinder is rotated extremely by 90 ° 0 ° of locking head is in open mode, and now open mold reductor 5 starts, and under chain-driving, mould trolley drives end substrate Mould is pulled open one by one, after reaching die sinking position, upset reductor rotation, mould is overturn to horizontality by plumbness, risen Car of moulding adobe blocks is dropped into mould lower section and rises to demoulding position, and mating mold off-type declines, and completes process of moulding adobe blocks.
The utility model solves technical problem and uses technical scheme, changes original vertical slip casting, vertical off-type, draws one by one Open, off-type, super large stroke oil cylinder, huge hydraulic station locked mode mode one by one, be changed to unified open mold, unified rotating stripping demoulding, And reach the locking and release of high-pressure forming machine in the form of short stroke oil cylinder, compact hydraulic station.The utility model leads to Cross and change the demoulding of original high-pressure forming machine, locking mode, by going together one by one originally, large-scale frame structure be changed to the unified demoulding, letter About type frame support structure mode, equipment automatization level and comprehensive running rate are improved, rolled steel dosage has been saved, has reduced liquid System design difficulty is pressed, improves the design structure of forming machine.As a result of upset structure, and the oil cylinder of short stroke, subtract Small oil cylinder stroke, demoulding automaticity is low, the slow-footed problem of open mold so as to solving, and improves equipment operation effect Rate, reduce the consuming of material resources and financial resources.

Claims (7)

1. a kind of self-locking overturns high-pressure forming machine, including the mainframe carried for integrated model(1), for carrying mould move Dynamic mould trolley A(11)With mould trolley B(14), main frame substrate for fixing mould(8)And Intermediate substrate(10)And end End group plate(13), the slfactuating latch for mould self-locking, the switching mechanism for die flip, the folding for mould open/close Mold mechanism, the pressure slurry mechanism for pressurized mud, the hydraulic means for providing hydraulic power for slfactuating latch and Pressure sensor and control device, it is characterised in that:
Described slfactuating latch includes being installed on main frame substrate(8)On clamping cylinder(2), clamping cylinder(2)Oil cylinder draw Bar(3)End is provided with locking head B, described locking head B as the female mouth of ellipse;Described slfactuating latch also includes being installed on end End group plate(13)Close to mould trolley A(11)The Pneumatic controlled box of side(12), be installed on end substrate(13)On fixes sleeve, peace Loaded on fixes sleeve backwards to Intermediate substrate(10)Side and the rotary cylinder being connected with Pneumatic controlled box(4), to be installed on fixes sleeve another The quill of side, realized and be spirally connected by internal and external screw thread between quill and fixes sleeve, the swingle of rotary cylinder passes through Bearing is connected with the inwall of quill and fixes sleeve and is provided with locking through quill and fixes sleeve and in its end Head A, described locking head A are the oval public mouth to match with locking head B;After described locking head A and locking head B grafting, Rotary cylinder(4)Swingle is driven to be rotated by 90 ° so that slfactuating latch is in locking state;Locked position detection switch detects Locking state signal simultaneously transmits a signal to control device, and it is clamping cylinder that control device, which controls hydraulic means to start,(2)There is provided Hydraulic power, clamping cylinder(2)Drive oil cylinder pull bar(3)Retraction, pressure sensor detection pressure size simultaneously transmit a signal to Control device, control device control hydraulic means realize the size control of hydraulic pressure;
Described switching mechanism includes the upset reductor being installed on mould trolley A walking framework(9), mould trolley A's Walking framework is located at mainframe(1)On;Overturn reductor(9)With Intermediate substrate(10)Connection, realizes Intermediate substrate(10)'s Upset;
Described clasp mould mechanism includes open mold reductor(5)With open mold drive chain(15), open mold drive chain (15)With positioned at end substrate(13)The mould trolley A of both sides(11)With mould trolley B(14)Gear is engaged and subtracted with open mold Fast machine(5)The gear of output shaft is meshed;Open mold reductor(5)Chain forward and reverse rotation is driven to realize end substrate (13)Move left and right and completed open mold operation;
Described pressure slurry mechanism includes slurry tank(16), booster pump and control valve, mud injection slurry tank(16)It is interior through increase Press pump is forced into after 0.8-1.5MPa and is forced into mould by pressure-air, so as to realize high-pressure slip-casting;
Described high-pressure forming machine is also moulded adobe blocks car including lifting(6)And for lifting car of moulding adobe blocks(6)Movable walking track (7).
A kind of 2. self-locking upset high-pressure forming machine according to claim 1, it is characterised in that:Described oil cylinder pull bar (3)End is provided with external screw thread and the adjusting nut coordinated with its screw thread is provided with external screw thread, locking head B one end be provided with it is outer The internal thread that screw thread matches, locking head B and oil cylinder pull bar are adjusted by adjusting nut(3)Between connection amount.
A kind of 3. self-locking upset high-pressure forming machine according to claim 1, it is characterised in that:Described slfactuating latch Also include a magnetic sensitive switch, described magnetic sensitive switch includes being located at rotary cylinder(4)Magnet ring and detection magnet ring on cylinder body The Magnetic Sensor of position, Magnetic Sensor transmit the signal detected to control device and then the accurate position for controlling locking head A.
A kind of 4. self-locking upset high-pressure forming machine according to claim 1, it is characterised in that:Described rotary cylinder (4)Swingle and end substrate(13)Contact site be provided with the shaft shoulder, locked mode thrust is carried by end substrate and swingle To reduce its radial load.
5. high-pressure forming machine is overturn according to a kind of any described self-lockings of claim 1-4, it is characterised in that:Described rotation Cylinder(4)It is bolted between fixes sleeve.
6. high-pressure forming machine is overturn according to a kind of any described self-lockings of claim 1-4, it is characterised in that:Described clamping Oil cylinder(2)Position short stroke oil cylinder.
7. high-pressure forming machine is overturn according to a kind of any described self-lockings of claim 1-4, it is characterised in that:Described hydraulic pressure Device is 0-70MPa compact hydraulic station.
CN201720319772.0U 2017-03-30 2017-03-30 Self-locking overturns high-pressure forming machine Withdrawn - After Issue CN206623206U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106863574A (en) * 2017-03-30 2017-06-20 唐山贺祥机电股份有限公司 Self-locking overturns high-pressure forming machine
CN108687933A (en) * 2018-05-25 2018-10-23 唐山贺祥机电股份有限公司 Toilet chain sling promotes the movable locking hooking device of molding machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106863574A (en) * 2017-03-30 2017-06-20 唐山贺祥机电股份有限公司 Self-locking overturns high-pressure forming machine
CN106863574B (en) * 2017-03-30 2022-11-29 唐山贺祥智能科技股份有限公司 Self-locking turnover high-pressure forming machine
CN108687933A (en) * 2018-05-25 2018-10-23 唐山贺祥机电股份有限公司 Toilet chain sling promotes the movable locking hooking device of molding machine
CN108687933B (en) * 2018-05-25 2023-10-31 唐山贺祥智能科技股份有限公司 Movable locking hook device for toilet hanging chain lifting forming machine

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Address after: 063000 No.188 Yutang line, Fengnan District, Tangshan City, Hebei Province

Patentee after: Tangshan Hexiang Intelligent Technology Co.,Ltd.

Address before: 063000, Daling village, Xinzhuang Town, Fengnan District, Hebei, Tangshan City

Patentee before: TANGSHAN HEXIANG INDUSTRIAL Co.,Ltd.

AV01 Patent right actively abandoned
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Granted publication date: 20171110

Effective date of abandoning: 20221129

AV01 Patent right actively abandoned

Granted publication date: 20171110

Effective date of abandoning: 20221129