CN206599566U - Use for laboratory is dry, the integrated apparatus of wet-fermentation methane phase - Google Patents
Use for laboratory is dry, the integrated apparatus of wet-fermentation methane phase Download PDFInfo
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Abstract
本实用新型公开了一种实验室用干、湿法发酵产甲烷的一体化装置,所述装置包括支撑架和发酵罐体,所述发酵罐体与支撑架固定连接,所述发酵罐体分为干法发酵罐区和湿法发酵罐区,所述干法发酵罐区和湿法发酵罐区沿纵向呈上下放置,干法发酵罐区位于湿法发酵罐区上方,所述干法发酵罐区顶部设置进料口,干法发酵罐区底部设置放料口,所述放料口通过放料管与所述湿法发酵罐区内部连通,所述放料管上安装控制阀。本实用新型提供的一体化装置,能够方便同时进行湿法和干法发酵,实验过程容易操作和控制,实验设备占地空间小。
This utility model discloses an integrated laboratory apparatus for dry and wet fermentation to produce methane. The apparatus includes a support frame and a fermentation tank, which is fixedly connected to the support frame. The fermentation tank is divided into a dry fermentation tank section and a wet fermentation tank section, which are placed vertically along a longitudinal direction, with the dry fermentation tank section located above the wet fermentation tank section. The top of the dry fermentation tank section has a feed inlet, and the bottom has a discharge outlet. The discharge outlet is connected to the interior of the wet fermentation tank section via a discharge pipe, on which a control valve is installed. This integrated apparatus allows for convenient simultaneous wet and dry fermentation, is easy to operate and control, and requires minimal space.
Description
技术领域technical field
本实用新型属于沼气发酵设备技术领域,具体涉及一种实验室用干、湿法发酵产甲烷的一体化装置。The utility model belongs to the technical field of biogas fermentation equipment, in particular to an integrated device for producing methane by dry and wet fermentation in a laboratory.
背景技术Background technique
沼气属于一种可再生的生物能源,是由多种有机质在一定温度、湿度、酸碱度及厌氧条件下经微生物分解所产生的一种可燃性气体,它的主要成分是甲烷,沼气生产的过程称为沼气发酵。根据发酵原料含水量的不同,沼气发酵工艺主要包括湿法发酵和干法发酵两种。湿法发酵时,发酵原料的干物质含量一般不超过20%,普通的发酵工艺通常低于8%;干法发酵时,发酵原料的干物质含量一般在20%~40%。Biogas is a kind of renewable bioenergy. It is a combustible gas produced by microbial decomposition of various organic matter under certain temperature, humidity, pH and anaerobic conditions. Its main component is methane. The process of biogas production called biogas fermentation. According to the different water content of fermentation raw materials, the biogas fermentation process mainly includes wet fermentation and dry fermentation. During wet fermentation, the dry matter content of the fermentation raw materials is generally not more than 20%, and in ordinary fermentation processes, it is usually lower than 8%; during dry fermentation, the dry matter content of the fermentation raw materials is generally 20% to 40%.
实验室进行沼气发酵产甲烷时,通常是分别配置一套干法发酵装置和湿法发酵装置,由于实验室条件的限制,装置空间往往不够存放两套设备,且在进行实验过程中,往往无法同时顾及两套装置的反应,给实验操作者带来极大的不便,因此,急需开发一种适用实验室用的干、湿法发酵一体化装置,减轻实验者的工作负担,给产甲烷实验带来方便。When biogas fermentation methane is produced in the laboratory, a dry fermentation device and a wet fermentation device are usually equipped separately. Due to the limitation of laboratory conditions, the space of the device is often not enough to store two sets of equipment, and it is often impossible to store the two sets of equipment during the experiment. At the same time, taking into account the reaction of the two sets of devices will bring great inconvenience to the experiment operators. Therefore, it is urgent to develop a dry and wet fermentation integrated device suitable for laboratory use, which can reduce the workload of the experimenters and improve the efficiency of the methane production experiment. Bring convenience.
实用新型内容Utility model content
本实用新型的目的就是为了解决上述技术问题,而提供一种实验室用干、湿法发酵产甲烷的一体化装置,解决在产甲烷实验中两套装置的摆放占地空间大,两套装置的操作复杂,实验者无法同时顾及的问题。The purpose of this utility model is to solve the above-mentioned technical problems, and provide an integrated device for producing methane by dry and wet fermentation in the laboratory, so as to solve the problem that the placement of two sets of devices takes up a large space in the methane production experiment, and two sets of The operation of the device is complicated, and the experimenter cannot take care of it at the same time.
为了实现上述目的,本实用新型采用的技术方案为:一种实验室用干、湿法发酵产甲烷的一体化装置,包括支撑架和发酵罐体,发酵罐体与支撑架固定连接,所述发酵罐体分为干法发酵罐区和湿法发酵罐区,所述干法发酵罐区和湿法发酵罐区沿纵向呈上下放置,干法发酵罐区位于湿法发酵罐区上方,所述干法发酵罐区顶部设置进料口,进料口通过罐盖进行密封,干法发酵罐区底部设置放料口,所述放料口通过放料管与所述湿法发酵罐区内部连通,所述放料管上安装控制阀。In order to achieve the above object, the technical solution adopted by the utility model is: an integrated device for producing methane by dry and wet fermentation in the laboratory, including a support frame and a fermentation tank body, and the fermentation tank body is fixedly connected with the support frame. The fermenter body is divided into a dry fermenter area and a wet fermenter area, the dry fermenter area and the wet fermenter area are placed up and down along the longitudinal direction, and the dry fermenter area is located above the wet fermenter area. The top of the dry fermentation tank area is provided with a feed inlet, which is sealed by a tank cover, and the bottom of the dry fermentation tank area is provided with a discharge port, and the discharge opening is connected to the inside of the wet fermentation tank area through a discharge pipe. connected, and a control valve is installed on the discharge pipe.
本实用新型提供的产甲烷一体化装置,很好地将湿法发酵与干法发酵合并到一起,根据两种发酵方法对干物质含量的不同要求,将干法发酵罐区设于湿法发酵罐区正上方,在干法发酵罐区和湿法发酵罐区之间设置放料管,放料管上安装控制阀,操作者只需打开控制阀,将干法发酵罐区内的物料放入湿法发酵罐区内,即可方便调整两种发酵罐区内的干物质含量,并一定程度上调控发酵的pH值,方便同时进行干法发酵和湿法发酵产甲烷。该一体化装置操作简单方便,实验过程可控。The integrated methane production device provided by the utility model well combines wet fermentation and dry fermentation. According to the different requirements of the two fermentation methods for dry matter content, the dry fermentation tank area is set in the wet fermentation Directly above the tank area, a discharge pipe is set between the dry fermentation tank area and the wet fermentation tank area, and a control valve is installed on the discharge pipe. The operator only needs to open the control valve to discharge the materials in the dry fermentation tank area. Into the wet fermentation tank area, the dry matter content in the two fermentation tank areas can be adjusted conveniently, and the pH value of the fermentation can be adjusted to a certain extent, so as to facilitate simultaneous dry fermentation and wet fermentation to produce methane. The integrated device is simple and convenient to operate, and the experimental process is controllable.
进一步的,所述干法发酵罐区和湿法发酵罐区的侧壁均设置观察区,所述观察区上设有刻度线,通过观察区实验者可以了解发酵罐区内物料的反应程度,在观察区上设置刻度线,方便实验者准确记录发酵罐区内的物料含量,以及在将干法发酵罐区内的物料放入湿法发酵罐区时,能够准确控制所需要的干物质含量,从而获得不同干物质含量的发酵原料,方便进行多组实验。Further, the side walls of the dry fermentation tank area and the wet fermentation tank area are all provided with observation areas, and the observation area is provided with a scale line, through which the experimenter can understand the degree of reaction of the materials in the fermentation tank area, Set the scale line on the observation area to facilitate the experimenter to accurately record the material content in the fermentation tank area, and to accurately control the required dry matter content when putting the material in the dry fermentation tank area into the wet fermentation tank area , so as to obtain fermentation raw materials with different dry matter content, which is convenient for multiple experiments.
进一步的,所述干法发酵罐区和湿法发酵罐区均设有固体取样孔和气体取样孔,方便实验过程中测定固体含水量和产甲烷的含量;且在反应结束后,方便从气体取样孔收集甲烷和将料渣从固体取样孔倒出。Further, the dry fermentation tank area and the wet fermentation tank area are equipped with solid sampling holes and gas sampling holes, which are convenient for measuring the water content of solids and the content of methane produced during the experiment; The sampling hole collects the methane and dumps the sludge from the solids sampling hole.
进一步的,所述气体取样孔与一段软管密封连接,所述软管上设有软管夹,气体取样孔通过连接软管,并通过软管夹来控制软管,能够方便气体取样。Further, the gas sampling hole is sealingly connected with a section of hose, and the hose is provided with a hose clamp. The gas sampling hole is connected to the hose, and the hose is controlled by the hose clamp, which can facilitate gas sampling.
进一步的,所述固体取样孔位于干法发酵罐区和湿法发酵罐区的侧壁下半部,所述气体取样孔位于干法发酵罐区和湿法发酵罐区的侧壁上半部,方便进行固体取样和气体取样。Further, the solid sampling hole is located in the lower half of the side wall of the dry fermenter area and the wet fermenter area, and the gas sampling hole is located in the upper half of the side wall of the dry fermenter area and the wet fermenter area , convenient for solid sampling and gas sampling.
进一步的,所述干法发酵罐区和湿法发酵罐区的大小一致,采用大小一致的罐区设置,方便对两个发酵罐区内的干物质含量进行调控。Further, the size of the dry fermentation tank area and the wet fermentation tank area are the same, and the tank area of the same size is set to facilitate the regulation of the dry matter content in the two fermentation tank areas.
进一步的,所述固体取样孔内设置密封塞,当需要取样时,取出密封塞即可。Further, a sealing plug is provided in the solid sampling hole, and when sampling is required, the sealing plug can be taken out.
进一步的,所述放料管的下端伸入湿法发酵罐区内部距离湿法发酵罐区顶部1/3处,能够在将物料放入湿法发酵罐区时,避免造成物料堆积过高而堵塞放料管出口。Further, the lower end of the discharge pipe extends into the interior of the wet fermentation tank area and is 1/3 from the top of the wet fermentation tank area, so that when the material is put into the wet fermentation tank area, it can avoid causing the material to accumulate too high and cause the Block the discharge pipe outlet.
进一步的,所述观察区由透明材料制成,方便观察发酵罐区内部。Further, the observation area is made of transparent material, which is convenient for observing the inside of the fermenter area.
本实用新型的有益效果如下:本实用新型设计了干法发酵和湿法发酵一体化的装置,在两个发酵罐区之间通过放料管进行连通,并在各自的罐体上设置刻度,操作时只需从上面的干法发酵罐区内加入物料,并根据刻度线的高低调控两个发酵罐区内干物质的含量,即可同时进行干法发酵和湿法发酵,操作简单方便,实验效率高。The beneficial effects of the utility model are as follows: the utility model designs an integrated device for dry fermentation and wet fermentation, and communicates between the two fermentation tank areas through a discharge pipe, and sets scales on the respective tank bodies, During operation, you only need to add materials from the upper dry fermentation tank area, and adjust the dry matter content in the two fermentation tank areas according to the height of the scale line, and you can carry out dry fermentation and wet fermentation at the same time. The operation is simple and convenient. The experiment efficiency is high.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
其中,1为支撑架,2为干法发酵罐区,3为湿法发酵罐区,4为进料口,5为放料口,6为放料管,7为控制阀,8为观察区,9为固体取样孔,10为气体取样孔,11为密封塞,12为软管,13为软管夹。Among them, 1 is the support frame, 2 is the dry fermentation tank area, 3 is the wet fermentation tank area, 4 is the feed port, 5 is the discharge port, 6 is the discharge pipe, 7 is the control valve, and 8 is the observation area , 9 is a solid sampling hole, 10 is a gas sampling hole, 11 is a sealing plug, 12 is a hose, and 13 is a hose clip.
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合实施例及附图对本实用新型进行具体描述,有必要指出的是,以下实施例仅仅用于对本实用新型进行解释和说明,并不用于限定本实用新型。本领域技术人员根据上述内容所做出的一些非本质的改进和调整,仍属于本实用新型的保护范围。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model is described in detail below in conjunction with the embodiments and accompanying drawings. It must be pointed out that the following examples are only used to explain and illustrate the utility model. It is not used to limit the utility model. Some non-essential improvements and adjustments made by those skilled in the art based on the above contents still belong to the protection scope of the present utility model.
实施例Example
如图1所示,为本实用新型提供的一种实验室用干、湿法发酵产甲烷的一体化装置,包括支撑架1和发酵罐体,所述发酵罐体与支撑架1固定连接,所述发酵罐体分为干法发酵罐区2和湿法发酵罐区3,干法发酵罐区2和湿法发酵罐区3的大小一致。其中干法发酵罐区2和湿法发酵罐区3沿纵向呈上下放置,干法发酵罐区2位于湿法发酵罐区3上方,在干法发酵罐区2顶部设有进料口4,进料口4通过罐盖密封,干法发酵罐区2底部设有放料口5,放料口5通过放料管6与下方的湿法发酵罐区3内部相连通,放料管6的下端伸入湿法发酵罐区3内部距离湿法发酵罐区3顶部1/3处,在放料管6上安装有控制阀7。在干法发酵罐区2和湿法发酵罐区3的侧壁上均设置有透明的观察区8,观察区8上设有刻度线。在干法发酵罐区2和湿法发酵罐区3的侧壁均设有固体取样孔9和气体取样孔10,固体取样孔9均位于干法发酵罐区2和湿法发酵罐区3的侧壁下半部,气体取样孔10均位于干法发酵罐区2和湿法发酵罐区3的侧壁上半部。固体取样孔9内设置密封塞11,气体取样孔10与一段软管12密封连通,软管12上设有软管夹13。As shown in Figure 1, a kind of integrated device for producing methane by dry and wet fermentation in the laboratory provided by the utility model includes a support frame 1 and a fermentation tank body, and the fermentation tank body is fixedly connected with the support frame 1, The fermenter body is divided into a dry fermenter area 2 and a wet fermenter area 3, and the dry fermenter area 2 and the wet fermenter area 3 have the same size. Wherein the dry fermenter area 2 and the wet fermenter area 3 are placed up and down along the longitudinal direction, the dry fermenter area 2 is located above the wet fermenter area 3, and the top of the dry fermenter area 2 is provided with a feed inlet 4, The feed port 4 is sealed by the tank cover, and the bottom of the dry fermentation tank area 2 is provided with a discharge port 5, and the discharge port 5 is connected to the inside of the wet fermentation tank area 3 below through the discharge pipe 6, and the discharge pipe 6 The lower end extends into the wet fermenter zone 3 and is 1/3 from the top of the wet fermenter zone 3 , and a control valve 7 is installed on the discharge pipe 6 . A transparent observation area 8 is provided on the side walls of the dry fermenter area 2 and the wet fermenter area 3 , and a scale line is arranged on the observation area 8 . Solid sampling holes 9 and gas sampling holes 10 are all provided on the side walls of the dry fermenter area 2 and the wet fermenter area 3, and the solid sampling holes 9 are all located between the dry fermenter area 2 and the wet fermenter area 3. In the lower half of the side wall, the gas sampling holes 10 are located in the upper half of the side wall of the dry fermenter area 2 and the wet fermenter area 3 . A sealing plug 11 is arranged in the solid sampling hole 9 , and the gas sampling hole 10 is in sealing communication with a section of hose 12 , and a hose clamp 13 is arranged on the hose 12 .
本实用新型在进行干法和湿法发酵时,只需将干法发酵罐区2内的物料通过放料管6放入下方的湿法发酵罐区3内,并根据观察区8上的刻度记录放料量,即可调控干法发酵罐区2和湿法发酵罐区3内的干物质含量,从而进行干法发酵和湿法发酵。When the utility model is carrying out dry method and wet method fermentation, only need to put the material in the dry method fermentation tank area 2 into the wet method fermentation tank area 3 below through the discharge pipe 6, and according to the scale on the observation area 8 By recording the amount of feed, the dry matter content in the dry fermentation tank zone 2 and the wet fermentation tank zone 3 can be adjusted, so as to carry out dry fermentation and wet fermentation.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2019148694A1 (en) * | 2018-02-05 | 2019-08-08 | 中国环境科学研究院 | Integrated two-phase anaerobic dry fermentation reactor based on biomimetic rumen principle |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2019148694A1 (en) * | 2018-02-05 | 2019-08-08 | 中国环境科学研究院 | Integrated two-phase anaerobic dry fermentation reactor based on biomimetic rumen principle |
| US11618871B2 (en) | 2018-02-05 | 2023-04-04 | Chinese Research Academy Of Environmental Sciences | Integrated two-phase anaerobic dry fermentation reactor based on biomimetic principle of rumen |
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