CN206598880U - A kind of reinforced underlying ingot beam assembly - Google Patents
A kind of reinforced underlying ingot beam assembly Download PDFInfo
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- CN206598880U CN206598880U CN201720341186.6U CN201720341186U CN206598880U CN 206598880 U CN206598880 U CN 206598880U CN 201720341186 U CN201720341186 U CN 201720341186U CN 206598880 U CN206598880 U CN 206598880U
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Abstract
Description
技术领域technical field
本实用新型涉及一种加强型下置元宝梁总成,属于重型汽车底盘附件技术领域。The utility model relates to a reinforced lower ingot beam assembly, which belongs to the technical field of heavy-duty vehicle chassis accessories.
背景技术Background technique
伴随汽车技术的发展,重型汽车应用越来越多;目前国内大多数重载型卡车都设有下置元宝梁,来保证车架的负载能力。但是现有技术中的下置元宝梁均呈“凹”字型,由多个单件组合焊接而成,容易形成应力集中;同时下置元宝梁与前板簧悬架后支座相连接的部位也因为存在通孔而属于整个构件中较为薄弱的环节;因此在面对负载大、运行路况差等工作条件时,前板簧悬架后支座、下置元宝梁经常会出现开裂等损坏现象。一旦前板簧悬架后支座或下置元宝梁出现损坏,就严重影响到整车的正常使用,给用户和企业带来巨大的经济损失。With the development of automobile technology, more and more heavy-duty vehicles are used; at present, most heavy-duty trucks in China are equipped with lower beams to ensure the load capacity of the frame. However, the lower ingot beams in the prior art are all in the shape of "concave" and are welded by multiple single pieces, which is easy to form stress concentration; at the same time, the lower ingot beams are connected with the rear support of the front leaf spring suspension The part is also a relatively weak link in the whole component due to the existence of through holes; therefore, when faced with working conditions such as heavy load and poor road conditions, the rear support of the front leaf spring suspension and the lower ingot beam often suffer damage such as cracking. Phenomenon. Once the rear support of the front leaf spring suspension or the lower ingot beam is damaged, it will seriously affect the normal use of the vehicle and bring huge economic losses to users and enterprises.
所以对前板簧悬架后支座、下置元宝梁进行强化加固就变得极为有意义,本实用新型一种加强型下置元宝梁总成就是在此情况下提出的。Therefore, it becomes very meaningful to strengthen and reinforce the rear support of the front leaf spring suspension and the lower ingot beam. A kind of reinforced lower ingot beam assembly achievement of the utility model is proposed under this situation.
发明内容Contents of the invention
为解决现有技术中存在的前板簧悬架后支座、下置元宝梁等底盘附件容易开裂的问题,本实用新型提供一种新的加强型下置元宝梁总成技术方案,使用优化造型的整体成型下置元宝梁替代旧有结构的下置元宝梁,同时对下置元宝梁与前板簧悬架后支座的连接部位进行强化。技术方案具体内容如下:In order to solve the problem that chassis accessories such as the front leaf spring suspension rear support and the lower ingot beam are easy to crack in the prior art, the utility model provides a new reinforced lower ingot beam assembly technical scheme, which optimizes the use The overall shape of the lower Yuanbao beam replaces the lower Yuanbao beam of the old structure, and at the same time strengthens the connection between the lower Yuanbao beam and the rear support of the front leaf spring suspension. The specific content of the technical plan is as follows:
一种加强型下置元宝梁总成,其特征在于,包括:A kind of reinforced type bottom Yuanbao beam assembly, is characterized in that, comprises:
折弯处为钝角且平滑过渡的整体成型的下置元宝梁;An integrally formed lower ingot beam with an obtuse angle and a smooth transition at the bend;
分别以可拆卸方式连接在下置元宝梁两端且设置有至少4个与所装配车架配合的横向螺栓孔的前板簧悬架后支座;The rear support of the front leaf spring suspension is detachably connected to both ends of the lower Yuanbao beam and provided with at least 4 transverse bolt holes matching the assembled frame;
连接在下置元宝梁与前板簧悬架后支座连接部位侧面的加强板。The reinforcing plate connected to the side of the connection between the lower Yuanbao beam and the rear support of the front leaf spring suspension.
优选的,所述前板簧悬架后支座与下置元宝梁之间通过长螺栓连接固定。Preferably, the rear support of the front leaf spring suspension and the lower Yuanbao beam are connected and fixed by long bolts.
优选的,所述加强板与下置元宝梁之间通过铆钉连接固定。Preferably, the reinforcing plate and the lower Yuanbao beam are connected and fixed by rivets.
优选的,所述下置元宝梁折弯处的钝角角度均为150°。Preferably, the obtuse angles at the bends of the lower ingot beams are all 150°.
优选的,所述下置元宝梁横截面为双翼带有向外的翻边的槽形。Preferably, the cross-section of the lower ingot beam is in the shape of a groove with outward flanges on both wings.
采用以上技术方案之后,所述加强型下置元宝梁总成具有以下有益效果:After adopting the above technical scheme, the reinforced lower ingot beam assembly has the following beneficial effects:
本实用新型将现有技术中的前板簧悬架后支座与元宝梁连接支座集成一体,加强了新技术方案中的前板簧悬架后支座的强度;同时新结构的下置元宝梁抗扭性更强,受力时应力分布更加均匀,也提供了更大的强度;综合之后,本实用新型能为重型运输车辆提供更可靠的下置元宝梁总成。The utility model integrates the rear support of the front leaf spring suspension and the connecting support of the Yuanbao beam in the prior art, and strengthens the strength of the rear support of the front leaf spring suspension in the new technical scheme; at the same time, the lower support of the new structure The torsion resistance of the Yuanbao beam is stronger, the stress distribution is more uniform when the force is applied, and greater strength is also provided; after synthesis, the utility model can provide a more reliable lower Yuanbao beam assembly for heavy transport vehicles.
附图说明Description of drawings
图1为本实用新型一种加强型下置元宝梁总成结构示意图;其中:1前板簧悬架后支座、2下置元宝梁、3加强板、4车架。Fig. 1 is a structural schematic diagram of a reinforced lower ingot beam assembly of the utility model; wherein: 1. the rear support of the front leaf spring suspension, 2. the lower ingot beam, 3. a reinforcing plate, and 4. a vehicle frame.
图2为本实用新型一种加强型下置元宝梁总成装配示意图。Fig. 2 is a schematic diagram of the assembly of a reinforced lower ingot beam assembly of the present invention.
图3为现有技术中的下置元宝梁结构示意图。Fig. 3 is a schematic diagram of the structure of the lower Yuanbao beam in the prior art.
具体实施方式detailed description
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
如图1所示,一种加强型下置元宝梁总成,其特征在于,包括:As shown in Fig. 1, a kind of reinforced type bottom Yuan Bao beam assembly is characterized in that, comprises:
折弯处为150°角且平滑过渡的整体成型的下置元宝梁2,所述下置元宝梁2横截面为双翼带有向外的翻边的槽形;An integrally formed lower ingot beam 2 with a bending position of 150° and a smooth transition, the cross section of the lower ingot beam 2 is a groove shape with double wings with outward flanging;
分别以长螺栓连接在下置元宝梁2两端且设置有2组共6个与所装配车架配合的横向螺栓孔的前板簧悬架后支座1;The front leaf spring suspension rear support 1 is respectively connected to the two ends of the lower Yuanbao beam 2 with long bolts and provided with 2 sets of 6 transverse bolt holes matching the assembled frame;
分别通过铆钉连接在下置元宝梁2与前板簧悬架后支座1连接部位侧面的4块加强板3。The four reinforcing plates 3 on the sides of the joint between the lower Yuanbao beam 2 and the rear support 1 of the front leaf spring suspension are respectively connected by rivets.
所述下置元宝梁2的长度和弯曲形状与所装配车辆相配合。The length and curved shape of the underlaying ingot beam 2 are matched with the assembled vehicle.
对比图1与图3可以看出,本实施例中,将现有技术中的前板簧悬架后支座与元宝梁连接支座集成一体,使用时,只需要通过螺栓将前板簧悬架后支座1固定在车架4上即可,减少了一个连接部分,加强了新的前板簧悬架后支座1的强度;同时新结构的下置元宝梁2,整体成型结构使下置元宝梁2抗扭性更强,150°平滑折弯受力时应力分布更加均匀,改善了现有技术中的应力集中现象;下置元宝梁2横截面为双翼带有向外的翻边的槽形,这一结构也提供了更大的强度;而铆接在下置元宝梁2上的加强板3,使得在不做更多改动的情况下即可以加强下置元宝梁2的薄弱环节,提升整体强度水平。经过以上改进,消除了现有技术中的强度薄弱环节,整体提升了下置元宝梁总成的强度,减少了开裂几率,更有利于应用中的可靠性。Comparing Figure 1 and Figure 3, it can be seen that in this embodiment, the rear support of the front leaf spring suspension in the prior art is integrated with the Yuanbao beam connection support, and when in use, only the front leaf spring needs to be suspended by bolts. The rear support 1 of the frame can be fixed on the vehicle frame 4, which reduces a connecting part and strengthens the strength of the rear support 1 of the new front leaf spring suspension; at the same time, the lower ingot beam 2 of the new structure, the integral molding structure makes The lower Yuanbao beam 2 has stronger torsion resistance, and the stress distribution is more uniform when it is subjected to 150° smooth bending, which improves the stress concentration phenomenon in the prior art; the cross section of the lower Yuanbao beam 2 is double wings with outward turning The groove shape of the edge, this structure also provides greater strength; and the reinforcement plate 3 riveted on the lower Yuanbao beam 2 can strengthen the weak link of the lower Yuanbao beam 2 without making more changes , to increase the overall strength level. Through the above improvements, the strength weak link in the prior art is eliminated, the strength of the lower ingot beam assembly is improved as a whole, the probability of cracking is reduced, and it is more conducive to the reliability in application.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现,未予以详细说明和局部放大呈现的部分,为现有技术,在此不进行赘述。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to the embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. The part that is described in detail and partially enlarged and presented is the prior art, and will not be repeated here. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and characteristics disclosed herein.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189634A (en) * | 2017-12-29 | 2018-06-22 | 合肥久享机械有限责任公司 | A kind of high-precision foreboard spring bracket and its processing method |
| CN108437730A (en) * | 2017-12-29 | 2018-08-24 | 北奔重型汽车集团有限公司 | A kind of heavy truck integrated form leaf spring seat assembly |
-
2017
- 2017-04-01 CN CN201720341186.6U patent/CN206598880U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189634A (en) * | 2017-12-29 | 2018-06-22 | 合肥久享机械有限责任公司 | A kind of high-precision foreboard spring bracket and its processing method |
| CN108437730A (en) * | 2017-12-29 | 2018-08-24 | 北奔重型汽车集团有限公司 | A kind of heavy truck integrated form leaf spring seat assembly |
| CN108189634B (en) * | 2017-12-29 | 2022-01-07 | 合肥久享机械有限责任公司 | High-precision front plate spring support and machining method thereof |
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