CN206598200U - A kind of tool detection instrument - Google Patents

A kind of tool detection instrument Download PDF

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Publication number
CN206598200U
CN206598200U CN201720304353.XU CN201720304353U CN206598200U CN 206598200 U CN206598200 U CN 206598200U CN 201720304353 U CN201720304353 U CN 201720304353U CN 206598200 U CN206598200 U CN 206598200U
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tool
positioning
horizontal
measuring instrument
vertical
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杨泽宇
张甫冬
李明顺
肖英伟
程学
马继松
杨新贺
王凯
刘磊
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Beijing Hyundai Motor Co Ltd
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Beijing Hyundai Motor Co Ltd
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Abstract

本实用新型公开了一种刀具检测仪包括,水平检测台;用于安装在水平检测台上的回转体定位组件,用于定位回转体刀具;用于安装在水平检测台上的中心孔定位组件,用于定位具有中心孔的刀具;用于安装在水平检测台上的角度检测组件,具有可相对于水平检测台移动的竖直面角度测量仪和水平面角度测量仪,竖直面角度测量仪和水平面角度测量仪分别用于配合回转体定位组件对回转体刀具或者用于配合中心孔定位组件对具有中心孔的刀具在竖直面或水平面内测量的角度进行检测。本实用新型可定位不同定位基准的刀具并精确检测刀具的多项指标,检测精度高,提高了刀具修磨质量,操作简单,减少了劳动时间,提高了工作效率。

The utility model discloses a tool detector, which comprises a horizontal detection platform; a rotary body positioning assembly installed on the horizontal detection platform, which is used to locate the rotary tool; and a central hole positioning assembly installed on the horizontal detection platform. , for positioning a tool with a central hole; for an angle detection assembly mounted on a horizontal inspection table, with a vertical plane angle measuring instrument and a horizontal plane angle measuring instrument movable relative to the horizontal inspection table, the vertical plane angle measuring instrument The horizontal plane angle measuring instrument and the horizontal plane angle measuring instrument are respectively used to cooperate with the rotary body positioning component to detect the angle of the rotary tool with the center hole positioning component in the vertical plane or the horizontal plane. The utility model can locate the knives with different positioning references and accurately detect multiple indexes of the knives, has high detection precision, improves the grinding quality of the knives, is simple to operate, reduces labor time, and improves work efficiency.

Description

一种刀具检测仪A tool detector

技术领域technical field

本实用新型涉及刀具生产加工及修磨技术领域,尤其涉及一种刀具检测仪。The utility model relates to the technical field of tool production, processing and grinding, in particular to a tool detector.

背景技术Background technique

近年来,随着我国经济的高速发展,对汽车的需求量持续增长,汽车工业的生产过程中涉及大量的机械加工,特别是利用刀具进行金属切削加工。金属切削加工出的工件的尺寸、精度、表面形貌都与刀具质量有关,刀具的质量直接影响到能否顺利加工出所需要的合格产品,影响到加工节拍和生产效率。In recent years, with the rapid development of my country's economy, the demand for automobiles has continued to grow. The production process of the automobile industry involves a lot of mechanical processing, especially the use of cutting tools for metal cutting. The size, precision, and surface morphology of the workpiece processed by metal cutting are all related to the quality of the tool. The quality of the tool directly affects whether the required qualified products can be successfully processed, and affects the processing cycle and production efficiency.

在现代汽车制造业中,很多企业注重制造刀具,而忽视了修磨刀具。由于刀具费用在汽车零部件的制造成本中占有相当大的比重,而刀具修磨再利用可以降低刀具费用,从而减少企业生产成本。In the modern automobile manufacturing industry, many companies pay attention to the manufacture of knives, but ignore the grinding of knives. Since the cost of cutting tools occupies a considerable proportion in the manufacturing cost of auto parts, and the reuse of cutting tools can reduce the cost of cutting tools, thereby reducing the production cost of enterprises.

一般情况下,一把刀可以至少修磨5次。在刀具修磨过程中,由于机床精度的差异、砂轮精度及磨损等因素的存在,刀具的修磨质量会受到影响。如果在某一次的修磨中刀具质量出现问题,那么就会造成刀具浪费,增加了生产成本。在修磨过程中对刀具进行检测可以及时发现机床、砂轮对刀具修磨质量的影响,避免刀具几何形状、角度、表面粗糙度等出现质量问题而产生批量不良品。因此,修磨过程中对刀具质量进行检测是非常有必要的。In general, a knife can be sharpened at least 5 times. In the process of tool grinding, due to the existence of factors such as differences in machine tool accuracy, grinding wheel accuracy and wear, the quality of tool grinding will be affected. If there is a problem with the quality of the tool during a certain grinding, it will cause tool waste and increase production costs. Detecting the tool during the grinding process can detect the influence of the machine tool and the grinding wheel on the tool grinding quality in time, and avoid batch defective products due to quality problems such as tool geometry, angle, and surface roughness. Therefore, it is very necessary to inspect the tool quality during the grinding process.

现有技术对刀具质量进行检测,大多数企业是采用单一功能的检测仪器对刀具的某一项尺寸或角度检测,例如采用顶角检测仪来检测顶角、采用套筒来检测阶梯刀具,该类型检测仪器存在以下缺点:一、只能针对刀具的某项指标进行检测,功能单一,检测效率低;2、多种刀具检测仪器无法做到整齐收纳,摆放杂乱,找寻困难,耽误生产时间;3、一般与刀具进行接触检测,多次接触会磨损,导致检测不准确;4、目前的单一功能的检测仪器检测的基准与刀具修磨制造的基准不统一,检测精度低。部分企业采用智能检测仪器,但该类仪器造价昂贵。Existing technology detects the quality of cutting tools. Most enterprises use a single-function testing instrument to detect a certain dimension or angle of the cutting tool. The type detection instrument has the following disadvantages: 1. It can only detect a certain index of the tool, with a single function and low detection efficiency; 2. A variety of tool detection instruments cannot be neatly stored, placed in a mess, making it difficult to find, and delaying production time ; 3. Generally, the contact detection with the tool is carried out, and repeated contact will cause wear and tear, resulting in inaccurate detection; 4. The current single-function detection instrument detection benchmark is not consistent with the tool grinding manufacturing benchmark, and the detection accuracy is low. Some enterprises use intelligent testing instruments, but such instruments are expensive.

实用新型内容Utility model content

本实用新型的目的就是为了克服上述现有技术存在的问题,提供一种刀具检测仪,可定位不同定位基准的刀具并精确检测刀具的多项指标,检测精度高,提高了刀具修磨质量,操作简单,减少了劳动时间,提高了工作效率。The purpose of this utility model is to overcome the problems existing in the above-mentioned prior art, and to provide a tool detector, which can locate tools with different positioning references and accurately detect multiple indicators of the tool. The detection accuracy is high, and the quality of tool grinding is improved. The operation is simple, the labor time is reduced, and the work efficiency is improved.

本实用新型提供的一种刀具检测仪,包括:水平检测台;用于安装在所述水平检测台上的回转体定位组件,用于定位回转体刀具;用于安装在所述水平检测台上的中心孔定位组件,用于定位具有中心孔的刀具;用于安装在所述水平检测台上的角度检测组件,具有可相对于所述水平检测台移动的竖直面角度测量仪和水平面角度测量仪,竖直面角度测量仪用于配合回转体定位组件对回转体刀具或者用于配合中心孔定位组件对具有中心孔的刀具在竖直面内测量的角度进行检测,水平面角度测量仪用于配合回转体定位组件对回转体刀具或者用于配合中心孔定位组件对具有中心孔的刀具在水平面内测量的角度进行检测。A tool detector provided by the utility model includes: a horizontal detection platform; a rotary body positioning assembly for being installed on the horizontal testing platform, for positioning the rotary tool; and for being installed on the horizontal testing platform The central hole positioning assembly is used to locate the tool with a central hole; the angle detection assembly for being installed on the horizontal detection table has a vertical plane angle measuring instrument and a horizontal plane angle that can move relative to the horizontal detection table Measuring instrument, the vertical plane angle measuring instrument is used to cooperate with the rotary body positioning component to detect the angle of the rotary tool or the center hole positioning component to measure the angle of the tool with a center hole in the vertical plane, and the horizontal plane angle measuring instrument is used It is used to cooperate with the rotary body positioning component to detect the angle of the rotary tool in the horizontal plane or to cooperate with the center hole positioning component to measure the angle of the tool with the center hole.

优选的,所述水平检测台包括:水平基座;固定安装在所述水平基座上的纵向导轨,所述竖直面角度测量仪和水平面角度测量仪用于安装在所述纵向导轨上并可相对于所述纵向导轨移动;固定安装在所述水平基座上的定位板,其上具有两条沿其纵向并平行于所述纵向导轨开设的纵向安装槽,用于安装所述回转体定位组件、中心孔定位组件并使所述回转体定位组件、中心孔定位组件沿所述定位板纵向移动;其中,所述纵向导轨和所述定位板具有平行且等高的定位平面,且所述定位平面平行于所述水平面。Preferably, the horizontal detection platform includes: a horizontal base; a longitudinal guide rail fixedly installed on the horizontal base, the vertical plane angle measuring instrument and the horizontal plane angle measuring instrument are used to be installed on the longitudinal guide rail and It can be moved relative to the longitudinal guide rail; the positioning plate fixedly installed on the horizontal base has two longitudinal installation slots along its longitudinal direction and parallel to the longitudinal guide rail, for installing the rotating body Positioning assembly, central hole positioning assembly and moving the rotary body positioning assembly, central hole positioning assembly longitudinally along the positioning plate; wherein, the longitudinal guide rail and the positioning plate have parallel and equal positioning planes, and the The positioning plane is parallel to the horizontal plane.

优选的,所述回转体定位组件包括:用于安装在所述定位板上的一对回转体支承架,每个所述回转体支承架均具有用于支承所述回转体刀具的柄部的V型槽;用于安装在所述定位板上的定位挡块,用于所述回转体刀具在所述V型槽内转动时对其轴向定位;用于安装在所述定位板上的配重装置,用于压住所述回转体刀具的柄部对所述回转体刀具配重;其中,所述一对回转体支承架和所述定位挡块通过同一个纵向安装槽安装在所述定位板上,所述配重装置通过另一个纵向安装槽安装在所述定位板上。Preferably, the revolving body positioning assembly includes: a pair of revolving body supporting frames for being installed on the positioning plate, each of the revolving body supporting frames has a handle for supporting the revolving body tool V-shaped groove; a positioning block for being installed on the positioning plate, for axial positioning of the rotary tool when it rotates in the V-shaped groove; for installing on the positioning plate The counterweight device is used to press the shank of the rotary tool to counterweight the rotary tool; wherein, the pair of rotary support frames and the positioning block are installed on the rotary tool through the same longitudinal installation groove. The positioning plate, the counterweight device is installed on the positioning plate through another longitudinal installation slot.

优选的,所述V型槽与所述回转体刀具的柄部接触的支承面为圆弧面。Preferably, the supporting surface where the V-shaped groove contacts the shank of the rotary tool is an arc surface.

优选的,所述中心孔定位组件包括:用于安装在所述定位板上的固定顶尖架,其上固定安装有固定顶尖;用于安装在所述定位板上的活动顶尖架,其上安装有可相对所述活动顶尖架拆装的活动顶尖;其中,所述固定顶尖架和所述活动顶尖架通过同一个纵向安装槽安装在所述定位板上;其中,所述固定顶尖和活动顶尖具有相向设置的中心顶尖,分别用于顶住所述具有中心孔的刀具的位于两头的中心孔。Preferably, the central hole positioning assembly includes: a fixed top frame for mounting on the positioning plate, on which a fixed top is fixed; a movable top frame for mounting on the positioning plate, on which There is a movable center that can be disassembled relative to the movable center frame; wherein, the fixed center frame and the movable center frame are installed on the positioning plate through the same longitudinal installation groove; wherein, the fixed center and the movable center It has oppositely arranged center tips, which are respectively used to withstand the center holes at both ends of the tool with the center hole.

优选的,所述竖直面角度测量仪包括:安装在所述纵向导轨上并可在三维空间内相对于所述纵向导轨移动的第一三维移动组件;安装在所述第一三维移动组件上的L型镜头,用于检测所述回转体刀具和具有中心孔的刀具需要在竖直面内测量的角度;用于连接所述第一三维移动组件和L型镜头的第一连接板;其中,所述第一三维移动组件与所述第一连接板固定连接,所述L型镜头与所述第一连接板转动连接。Preferably, the vertical plane angle measuring instrument includes: a first three-dimensional moving assembly installed on the longitudinal guide rail and movable relative to the longitudinal guide rail in three-dimensional space; installed on the first three-dimensional moving assembly The L-shaped lens is used to detect the angle of the rotary tool and the tool with a central hole that needs to be measured in a vertical plane; the first connecting plate used to connect the first three-dimensional moving assembly and the L-shaped lens; wherein , the first three-dimensional moving assembly is fixedly connected to the first connecting plate, and the L-shaped lens is rotatably connected to the first connecting plate.

优选的,所述L型镜头包括:第一竖向镜管,与所述第一连接板转动连接;水平镜管,与所述第一竖向镜管呈L型垂直设置;连接并使所述第一竖向镜管和水平镜管相垂直的反光装置;其中,所述第一竖向镜管的一端与所述反光装置固定连接,另一端固定安装具有十字线的水平镜片;其中,所述水平镜管的一端与所述反光装置转动连接,另一端固定安装具有十字线的竖向镜片;其中,所述第一竖向镜管上安装的水平镜片上的十字线的中心点与所述水平镜管上安装的竖向镜片上的十字线的中心点重合。Preferably, the L-shaped lens includes: a first vertical mirror tube, which is rotatably connected to the first connecting plate; a horizontal mirror tube, which is vertically arranged in an L-shape with the first vertical mirror tube; The reflective device in which the first vertical mirror tube and the horizontal mirror tube are perpendicular; wherein, one end of the first vertical mirror tube is fixedly connected to the reflective device, and the other end is fixedly installed with a horizontal mirror with crosshairs; wherein, One end of the horizontal mirror tube is rotatably connected to the reflective device, and the other end is fixedly installed with a vertical mirror with crosshairs; wherein, the center point of the crosshairs on the horizontal mirror installed on the first vertical mirror tube and The center points of the crosshairs on the vertical mirrors installed on the horizontal mirror tube coincide.

优选的,所述水平面角度测量仪包括:安装在所述纵向导轨上并可在三维空间内相对于所述纵向导轨移动的第二三维移动组件;安装在所述第二三维移动组件上的直线型镜头,用于检测所述回转体刀具和具有中心孔的刀具需要在水平面内测量的角度;用于连接所述第二三维移动组件和直线型镜头的第二连接板;其中,所述第二三维移动组件与所述第二连接板固定连接,所述直线型镜头与所述第二连接板转动连接。Preferably, the horizontal plane angle measuring instrument includes: a second three-dimensional moving assembly installed on the longitudinal guide rail and movable relative to the longitudinal guide rail in three-dimensional space; a straight line installed on the second three-dimensional moving assembly A type lens, used to detect the angle of the rotary tool and the tool with a central hole that needs to be measured in the horizontal plane; used to connect the second three-dimensional moving assembly and the second connecting plate of the linear lens; wherein, the first The two-dimensional three-dimensional moving assembly is fixedly connected to the second connecting plate, and the linear lens is rotatably connected to the second connecting plate.

优选的,所述直线型镜头包括:第二竖向镜管,与所述第二连接板转动连接;其中,所述第二竖向镜管的两端分别固定安装具有十字线的水平镜片,且两个水平镜片上的十字线的中心点重合。Preferably, the linear lens includes: a second vertical mirror tube, which is rotatably connected to the second connecting plate; wherein, the two ends of the second vertical mirror tube are respectively fixedly installed with horizontal lenses with crosshairs, And the center points of the crosshairs on the two horizontal lenses coincide.

优选的,还包括:用于安装在所述水平检测台上的同轴度测量仪,用于配合所述回转体定位组件对所述回转体刀具的同轴度进行检测,或者用于配合所述中心孔定位组件对所述具有中心孔的刀具的同轴度进行检测。Preferably, it also includes: a coaxiality measuring instrument installed on the horizontal detection platform, used to cooperate with the rotary body positioning assembly to detect the coaxiality of the rotary body tool, or used to cooperate with the rotary body positioning assembly The center hole positioning assembly detects the coaxiality of the tool with the center hole.

本实用新型的有益效果体现在以下方面:The beneficial effects of the utility model are reflected in the following aspects:

1、本实用新型刀具检测仪使用在刀具修磨过程中,可以解决由于机床精度的差异、砂轮精度及磨损所引起的刀具修磨几何精度低、误差大的问题,经过本实用新型刀具检测仪检测的刀具可以提高刀具修磨后的质量,从而提高零件加工质量及刀具使用寿命,节约刀具费用,为企业节约生产成本;本实用新型刀具检测仪具备的检测功能可以提高刀具修磨过程中的检测效率,从而提高工作效率;1. The tool detector of this utility model is used in the process of tool grinding, which can solve the problems of low geometric accuracy and large error of tool grinding caused by differences in machine tool precision, grinding wheel accuracy and wear. After the tool detector of this utility model The detected tool can improve the quality of the tool after grinding, thereby improving the processing quality of the part and the service life of the tool, saving the cost of the tool, and saving the production cost for the enterprise; the detection function of the tool detector of the utility model can improve the tool grinding process. Detection efficiency, thereby improving work efficiency;

2、本实用新型对于刀具制造时是使用中心孔定位的具有中心孔的刀具,在检测时也用中心孔定位检测,实现了基准统一,检测精度高。用双顶尖实现了不同刀具长度的要求,操作简单方便;2. The utility model uses the center hole to locate the tool with the center hole when the tool is manufactured, and also uses the center hole to detect when the tool is manufactured, so that the benchmark is unified and the detection accuracy is high. The requirements of different tool lengths are realized with double tops, and the operation is simple and convenient;

3、本实用新型用两个回转体支承架满足不同回转体刀具长度的要求,操作简单方便;采用圆弧面支撑刀具,刀具接触面积减小,转动灵活、定位精度高;刀具加工的装卡基准在刀具的柄部,刀具修磨时基准在刀具的柄部,在回转体支承架上定位待测刀具也要使用柄部,保证测量基准统一;3. The utility model uses two rotating body supporting frames to meet the requirements of different rotating body tool lengths, and the operation is simple and convenient; the arc surface is used to support the tool, the tool contact area is reduced, the rotation is flexible, and the positioning accuracy is high; the clamping of the tool processing The datum is at the shank of the tool, and the datum is at the shank of the tool when the tool is sharpened, and the shank is also used to position the tool to be measured on the support frame of the rotary body, so as to ensure the uniformity of the measurement datum;

4、本实用新型双镜头检测部分采用小孔成像和双十字线定位原理,确保了刀具几何角度、长度检测的准确性,双镜头检测部分检测时与刀具无接触,避免了测量时检具的磨损,配合数显卡尺测量长度读数精确、操作简单。4. The dual-lens detection part of the utility model adopts the principle of small hole imaging and double cross-line positioning, which ensures the accuracy of the geometric angle and length detection of the tool. Wear and tear, with digital calipers to measure the length, the reading is accurate, and the operation is simple.

附图说明Description of drawings

图1是本实用新型刀具检测仪的回转体定位组件的结构示意图;Fig. 1 is a schematic structural view of the rotary body positioning assembly of the tool detector of the present invention;

图2是本实用新型刀具检测仪的中心孔定位组件和同轴度测量仪的结构示意图;Fig. 2 is a schematic structural view of the central hole positioning assembly and the coaxiality measuring instrument of the tool detector of the present invention;

图3是本实用新型刀具检测仪的角度检测组件的结构示意图;Fig. 3 is a schematic structural view of the angle detection assembly of the tool detector of the present invention;

图4是本实用新型刀具检测仪对铣刀进行角度测量的示意图;Fig. 4 is a schematic diagram of the angle measurement of the milling cutter by the tool detector of the present invention;

图5是本实用新型刀具检测仪对铰刀的同轴度进行检测的示意图;Fig. 5 is a schematic diagram of detecting the coaxiality of the reamer by the tool detector of the present invention;

图6是本实用新型刀具检测仪对钻头的顶角对称性进行检测的示意图。Fig. 6 is a schematic diagram of detecting the apex angle symmetry of the drill bit by the tool detector of the utility model.

附图标记说明:1-水平基座;203-定位平面;2-纵向导轨;3-定位板;3a、3b-纵向安装槽;4-竖直面角度测量仪;41-第一三维移动组件;411-滑块;412-竖向支架;413-滑轨;42-L型镜头;421-第一竖向镜管;422-水平镜管;423-反光板;424-L型板;425-水平镜片;426-竖向镜片;43-第一连接板;5-水平面角度测量仪;51-第二三维移动组件;52-直线型镜头;521-第二竖向镜管;53-第二连接板;6-同轴度测量仪;71、72-回转体支承架;71a、72a-V型槽;73-配重装置;731-配重支架;732-压刀轮;733-配重块;74-定位挡块;75-螺母;76-拉钉;81-固定顶尖架;81a-固定顶尖;82-活动顶尖架;82a-活动顶尖;83-顶尖套筒;84-螺杆螺母组合。Explanation of reference signs: 1-horizontal base; 203-positioning plane; 2-longitudinal guide rail; 3-positioning plate; 3a, 3b-longitudinal installation groove; 4-vertical plane angle measuring instrument; 41-first three-dimensional moving component ; 411-slider; 412-vertical support; 413-sliding rail; -horizontal lens; 426-vertical lens; 43-the first connecting plate; 5-horizontal plane angle measuring instrument; 51-the second three-dimensional moving assembly; 52-linear lens; Two connecting plates; 6-coaxiality measuring instrument; 71, 72-revolving body support frame; 71a, 72a-V-shaped groove; 73-counterweight device; 731-counterweight bracket; 732-pressure knife wheel; Weight; 74-positioning block; 75-nut; 76-pull nail; 81-fixed top frame; 81a-fixed top; 82-movable top frame; 82a-movable top; 83-top sleeve; combination.

具体实施方式detailed description

本实用新型提供一种刀具检测仪包括,用于对不同刀具定位的刀具定位组件和用于对不同刀具检测的刀具检测组件,其具备的检测功能以及合理的结构设计为刀具修磨过程中的检测节约了时间,提高了检测效率和测量精度,从而提高了刀具的修磨质量,为企业节约了生产成本。使用本实用新型对刀具进行检测,操作简单快速,提高了检测效率。The utility model provides a tool detector which includes tool positioning components for positioning different tools and tool detection components for detecting different tools. The detection saves time, improves the detection efficiency and measurement accuracy, thereby improving the quality of tool grinding and saving production costs for the enterprise. The tool is detected by using the utility model, the operation is simple and fast, and the detection efficiency is improved.

下面结合附图和实施例对本实用新型的结构和使用方法进行详细说明。The structure and usage method of the utility model will be described in detail below in conjunction with the accompanying drawings and embodiments.

如图1至3所示,一种刀具检测仪,包括:水平检测台;用于安装在水平检测台上的回转体定位组件,用于定位回转体刀具;用于安装在水平检测台上的中心孔定位组件,用于定位具有中心孔的刀具;用于安装在水平检测台上的角度检测组件,具有可相对于水平检测台移动的竖直面角度测量仪4和水平面角度测量仪5,竖直面角度测量仪4用于配合回转体定位组件对回转体刀具或者用于配合中心孔定位组件对具有中心孔的刀具在竖直面内测量的角度进行检测,水平面角度测量仪5用于配合回转体定位组件对回转体刀具或者用于配合中心孔定位组件对具有中心孔的刀具在水平面内测量的角度进行检测;用于安装在水平检测台上的同轴度测量仪6,用于配合回转体定位组件对回转体刀具或者用于配合中心孔定位组件对具有中心孔的刀具的同轴度进行检测。As shown in Figures 1 to 3, a tool detector includes: a horizontal detection platform; a rotary body positioning assembly for installing on the horizontal testing platform, for positioning the rotary tool; The center hole positioning assembly is used to locate the tool with the center hole; the angle detection assembly used to be installed on the horizontal detection table has a vertical plane angle measuring instrument 4 and a horizontal plane angle measuring instrument 5 that can move relative to the horizontal plane angle measuring instrument, The vertical plane angle measuring instrument 4 is used to cooperate with the rotary body positioning assembly to detect the angle of the rotary body tool or to cooperate with the center hole positioning assembly to measure the angle of the tool with a central hole in the vertical plane, and the horizontal plane angle measuring instrument 5 is used for Cooperate with the rotary body positioning assembly to detect the angle of the rotary tool or the central hole positioning assembly to measure the angle of the tool with a central hole in the horizontal plane; it is used for the coaxiality measuring instrument 6 installed on the horizontal detection table, for Cooperate with the rotary body positioning component to detect the coaxiality of the rotary tool or the center hole positioning component to detect the coaxiality of the tool with the center hole.

如图1所示,水平检测台包括:水平基座1;固定安装在水平基座1上的纵向导轨2和定位板3;其中,定位板3上具有两条沿其纵向并平行于纵向导轨2开设的纵向安装槽3a、3b。实施时,纵向安装槽3a和纵向安装槽3b为斜槽,且开口相向设置。As shown in Figure 1, the horizontal detection platform includes: a horizontal base 1; a longitudinal guide rail 2 and a positioning plate 3 fixedly installed on the horizontal base 1; 2 longitudinal installation grooves 3a, 3b provided. In practice, the longitudinal installation groove 3a and the longitudinal installation groove 3b are oblique grooves with opposite openings.

为了保证本实用新型的定位精度和检测精度,本实用新型的纵向导轨2和定位板3具有平行且等高的定位平面203,且该定位平面203平行于水平面,保证回转体定位组件、中心孔定位组件、角度检测组件以及同轴度测量仪6的移动误差。可以采用百分表找正定位平面203。In order to ensure the positioning accuracy and detection accuracy of the utility model, the longitudinal guide rail 2 and the positioning plate 3 of the utility model have a parallel and equal-height positioning plane 203, and the positioning plane 203 is parallel to the horizontal plane, ensuring that the rotary body positioning assembly, the central hole The movement error of the positioning component, the angle detection component and the coaxiality measuring instrument 6. The positioning plane 203 can be aligned using a dial indicator.

其中,本实用新型的竖直面垂直于水平面。Wherein, the vertical plane of the utility model is perpendicular to the horizontal plane.

实施时,竖直面角度测量仪4和水平面角度测量仪5用于安装在纵向导轨2上;回转体定位组件、中心孔定位组件以及同轴度测量仪6用于安装在定位板3上。During implementation, the vertical plane angle measuring instrument 4 and the horizontal plane angle measuring instrument 5 are used to be installed on the longitudinal guide rail 2;

下面结合附图和实施例对刀具定位组件进行说明。The tool positioning assembly will be described below with reference to the drawings and embodiments.

本实用新型的刀具定位组件包括:回转体定位组件和中心孔定位组件。The tool positioning assembly of the utility model includes: a rotary body positioning assembly and a central hole positioning assembly.

如图1所示,回转体定位组件包括:用于安装在定位板3上的回转体支承架71、回转体支承架72、定位挡块74、配重装置73,回转体支承架71、回转体支承架72、定位挡块74、配重装置73相互配合来实现对回转体刀具的定位。其中,回转体支承架71、回转体支承架72、定位挡块74、配重装置73均通过可拆装方式固定安装在定位板3上,以便于沿定位板3纵向做直线移动,从而在定位板3合适的位置对回转体刀具定位。本实施例的可拆装结构优先采用螺纹连接副,具体采用具有螺纹的拉钉76和螺母75。As shown in Figure 1, the revolving body positioning assembly includes: a revolving body supporting frame 71, a revolving body supporting frame 72, a positioning block 74, a counterweight device 73, a revolving body supporting frame 71, a rotating body supporting frame 71, The body supporting frame 72, the positioning block 74, and the counterweight device 73 cooperate with each other to realize the positioning of the rotary tool. Wherein, the rotating body supporting frame 71, the rotating body supporting frame 72, the positioning block 74, and the counterweight device 73 are all fixedly installed on the positioning plate 3 in a detachable manner, so as to move linearly along the longitudinal direction of the positioning plate 3, thereby The proper position of the positioning plate 3 is positioned to the rotary tool. The detachable structure of this embodiment preferably adopts a threaded connection pair, and specifically adopts a threaded pull stud 76 and a nut 75 .

其中,回转体支承架71具有V型槽71a,回转体支承架72具有V型槽72a,定位回转体刀具时,回转体刀具的柄部用于置于V型槽71a和V型槽72a内。具体的,V型槽71a、72a用于与回转体刀具的柄部接触的支承面为圆弧面,与刀具接触面积小,转动灵活,定位精度高。此外,为了适应不同直径的刀具,可以设计多种不同尺寸的回转体支承架71、72或者位于多种不同尺寸之间的至少两种尺寸的回转体支承架71、72。实施时,回转体支承架71、回转体支承架72、定位挡块74通过同一个纵向安装槽3b安装在定位板3上;回转体支承架71、回转体支承架72用于支承回转体刀具的柄部;定位挡块74用于与回转体刀具的柄部端部抵触,用于回转体刀具在V型槽71a、72a内转动时对其轴向定位。Wherein, the revolving body supporting frame 71 has a V-shaped groove 71a, and the revolving body supporting frame 72 has a V-shaped groove 72a. . Specifically, the supporting surfaces of the V-shaped grooves 71a and 72a used to contact the shank of the revolving tool are circular arc surfaces, which have a small contact area with the tool, flexible rotation, and high positioning accuracy. In addition, in order to adapt to tools of different diameters, it is possible to design a plurality of different sizes of revolving body support frames 71 , 72 or at least two sizes of revolving body support frames 71 , 72 located between a plurality of different sizes. During implementation, the rotating body supporting frame 71, the rotating body supporting frame 72, and the positioning block 74 are installed on the positioning plate 3 through the same longitudinal installation groove 3b; the rotating body supporting frame 71 and the rotating body supporting frame 72 are used to support the rotating body tool The shank; the positioning block 74 is used to interfere with the end of the shank of the rotary tool, and is used for axial positioning of the rotary tool when it rotates in the V-shaped grooves 71a, 72a.

其中,配重装置73包括:用于安装在定位板3上的配重支架731;与配重支架731转动连接的压刀轮732,用于在回转体刀具头部探出过长时压住回转体刀具的柄部对回转体刀具配重;用于与压刀轮732插装连接的配重块733,以便于增加配重。实施时,配重装置73的配重支架731通过另一个纵向安装槽3a安装在定位板3上,以便于对置于纵向安装槽3b上方的回转体刀具定位。Wherein, the counterweight device 73 includes: a counterweight bracket 731 for being installed on the positioning plate 3; a pressure knife wheel 732 rotatably connected with the counterweight bracket 731, which is used to hold down when the tool head of the rotary body protrudes out too long. The shank of the revolving tool is counterweighted to the revolving tool; the counterweight 733 is used to insert and connect with the pressure cutter wheel 732, so as to increase the counterweight. During implementation, the counterweight bracket 731 of the counterweight device 73 is installed on the positioning plate 3 through another longitudinal installation groove 3a, so as to facilitate the positioning of the rotary tool positioned above the longitudinal installation groove 3b.

为了进一步保证本实用新型的定位精度和检测精度,回转体支承架71、72的中心应与定位平面203平行,从而保证置于其上的回转体刀具的中心轴线与定位平面平行,保证刀具角度的检测精度。可以将芯棒置于回转体支承架71、72上,采用百分表找正芯棒上母线和侧母线,实现芯棒中心轴线平行定位平面203。In order to further ensure the positioning accuracy and detection accuracy of the present utility model, the centers of the rotating body support frames 71, 72 should be parallel to the positioning plane 203, thereby ensuring that the central axis of the rotating body tool placed on it is parallel to the positioning plane, ensuring that the tool angle detection accuracy. The mandrel can be placed on the supporting frames 71 and 72 of the rotating body, and the upper busbar and the side busbar of the mandrel can be aligned with a dial indicator to realize the parallel positioning plane 203 of the central axis of the mandrel.

需要说明的是,本实用新型利用回转体刀具的柄部对其定位,与刀具加工和修磨的装夹基准保持一致,提高测量精度,从而提高刀具修磨质量。It should be noted that the utility model uses the shank of the revolving tool to position it, which is consistent with the clamping reference for tool processing and grinding, and improves the measurement accuracy, thereby improving the quality of tool grinding.

回转体定位组件用于定位回转体刀具的方法如下:按照待检测的回转体刀具柄部的长度以及直径选取一对回转体支承架71、72和定位挡块74安装在定位板3上,将待检测的回转体刀具柄部放置在V型槽71a和V型槽72a内,再将压刀轮732压住回转体刀具柄部后将配重支架731固定在定位板3上,使定位挡块74顶住回转体刀具的柄部端部。The method for positioning the rotary tool by the rotary body positioning assembly is as follows: select a pair of rotary body support frames 71, 72 and positioning stoppers 74 according to the length and diameter of the rotary tool handle to be detected and install them on the positioning plate 3, and place the The shank of the rotary tool to be detected is placed in the V-shaped groove 71a and the V-shaped groove 72a, and then the pressure knife wheel 732 is pressed against the shank of the rotary tool, and the counterweight bracket 731 is fixed on the positioning plate 3, so that the positioning block Block 74 bears against the shank end of the rotary tool.

如图2所示,中心孔定位组件包括:用于安装在定位板3上的固定顶尖架81和活动顶尖架82;其中,固定顶尖架81上固定安装有固定顶尖81a,活动顶尖架82上通过可拆装的方式安装有活动顶尖82a。其中,固定顶尖81a和活动顶尖82a的中心顶尖相向设置,分别用于顶住具有中心孔的刀具的位于两头的中心孔,从而实现对具有中心孔的刀具定位。具体的,本实施例用于安装活动顶尖82a的可拆装结构包括:用于套装活动顶尖82a的顶尖套筒83;将顶尖套筒83、活动顶尖82a固定安装在活动顶尖架82上的螺纹连接副,优选螺杆螺母组合84;其中,顶尖套筒83上具有螺杆穿过的螺纹孔,活动顶尖82a上具有螺杆穿入的螺纹孔。安装时,将连接有螺杆螺母组合84的顶尖套筒83置于活动顶尖架82的通孔一侧,活动顶尖82a从活动顶尖架82的另一侧穿过通孔与螺杆连接,通过旋转螺杆实现顶紧和松开具有中心孔的刀具,通过拧紧螺母将活动顶尖82a紧固在活动顶尖架82上。As shown in Figure 2, the central hole positioning assembly includes: a fixed top frame 81 and a movable top frame 82 for being installed on the positioning plate 3; The movable top 82a is installed in a detachable manner. Among them, the central centers of the fixed center 81a and the movable center 82a are arranged opposite to each other, and are respectively used to withstand the center holes at both ends of the tool with the center hole, so as to realize the positioning of the tool with the center hole. Specifically, the detachable structure used to install the movable center 82a in this embodiment includes: a center sleeve 83 for suiting the movable center 82a; The connection pair is preferably a screw nut combination 84; wherein, the top sleeve 83 has a threaded hole through which the screw passes, and the movable top 82a has a threaded hole through which the screw passes. During installation, the top sleeve 83 connected with the screw nut assembly 84 is placed on one side of the through hole of the movable top frame 82, and the movable top 82a passes through the through hole from the other side of the movable top frame 82 and is connected with the screw rod, and is passed through the rotating screw rod. Realize tightening and loosening the tool with the center hole, and the movable center 82a is fastened on the movable center frame 82 by tightening the nut.

其中,固定顶尖架81和活动顶尖架82均通过可拆装方式固定安装在定位板3上,以便于沿定位板3纵向做直线移动,从而在合适的位置对具有中心孔的刀具定位。本实施例的可拆装结构优先采用螺纹连接副,具体采用具有螺纹的拉钉76和螺母75。实施时,固定顶尖架81和活动顶尖架82通过同一个纵向安装槽3b安装在定位板3上。同样的,固定顶尖架81和活动顶尖架82的中心应与定位平面203平行,从而保证固定顶尖81a和活动顶尖82a的中心与定位平面203平行,保证本实用新型的定位精度和检测精度。Wherein, both the fixed top frame 81 and the movable top frame 82 are fixedly mounted on the positioning plate 3 in a detachable manner, so as to move linearly along the longitudinal direction of the positioning plate 3, thereby positioning the tool with the center hole at a suitable position. The detachable structure of this embodiment preferably adopts a threaded connection pair, and specifically adopts a threaded pull stud 76 and a nut 75 . During implementation, the fixed top frame 81 and the movable top frame 82 are installed on the positioning plate 3 through the same longitudinal installation groove 3b. Similarly, the centers of the fixed top frame 81 and the movable top frame 82 should be parallel to the positioning plane 203, thereby ensuring that the centers of the fixed top frame 81a and the movable top frame 82a are parallel to the positioning plane 203, ensuring the positioning accuracy and detection accuracy of the present invention.

对于刀具制造时是使用中心孔定位的具有中心孔的刀具,在检测时也用中心孔定位检测,实现了基准统一,检测精度高。用双顶尖实现了不同刀具长度的要求,操作简单方便。For tools with a center hole that are positioned by the center hole during tool manufacturing, the center hole is also used for detection during detection, which achieves a unified benchmark and high detection accuracy. The requirements of different tool lengths are realized with double tops, and the operation is simple and convenient.

中心孔定位组件用于定位具有中心孔的刀具的方法如下:将具有中心孔的刀具的一头中心孔对准固定顶尖81a的中心顶尖,另一头中心孔对准活动顶尖82a的中心顶尖,拧紧螺杆螺母组合84。The center hole positioning assembly is used to position the tool with the center hole as follows: Align the center hole of one end of the tool with the center hole with the center center of the fixed center 81a, and align the center hole of the other end with the center center of the movable center 82a, tighten the screw Nut combination 84.

下面结合附图和实施例对本实用新型的刀具检测组件进行说明。The tool detection assembly of the present invention will be described below in conjunction with the accompanying drawings and embodiments.

本实用新型的刀具检测组件包括:竖直面角度测量仪4、水平面角度测量仪5、同轴度测量仪6。The tool detection assembly of the utility model includes: a vertical plane angle measuring instrument 4 , a horizontal plane angle measuring instrument 5 , and a coaxiality measuring instrument 6 .

如图3所示,竖直面角度测量仪4包括:安装在纵向导轨2上并可在三维空间内相对于纵向导轨2移动的第一三维移动组件41;安装在第一三维移动组件41上的L型镜头42,用于检测回转体刀具和具有中心孔的刀具需要在竖直面内测量的角度;用于连接第一三维移动组件41和L型镜头42的第一连接板43;其中,第一三维移动组件41与第一连接板43固定连接,L型镜头42与第一连接板43转动连接。As shown in Figure 3, the vertical plane angle measuring instrument 4 includes: a first three-dimensional moving assembly 41 that is installed on the longitudinal guide rail 2 and can move relative to the longitudinal guide rail 2 in three-dimensional space; The L-shaped lens 42 is used to detect the angle that the rotary tool and the tool with a central hole need to be measured in the vertical plane; the first connecting plate 43 for connecting the first three-dimensional moving assembly 41 and the L-shaped lens 42; wherein , the first three-dimensional moving assembly 41 is fixedly connected to the first connecting plate 43 , and the L-shaped lens 42 is rotatably connected to the first connecting plate 43 .

其中,第一三维移动组件41包括:安装在纵向导轨2上并可相对于纵向导轨2纵向移动的滑块411;安装在滑块411上方并可相对于滑块411竖向移动的竖向支架412;安装在竖向支架412上方并可相对于竖向支架412横向移动的滑轨413。其中,第一连接板43与滑轨413固定连接,以便于实现在三维空间内的纵向、横向以及竖向移动。其中,纵向、横向移动是在水平面内的移动,竖向移动是在垂直于水平面的竖直面内移动。Wherein, the first three-dimensional moving assembly 41 includes: a slider 411 installed on the longitudinal guide rail 2 and capable of moving longitudinally relative to the longitudinal guide rail 2; a vertical bracket installed above the slider 411 and capable of vertically moving relative to the slider 411 412 ; the slide rail 413 installed above the vertical support 412 and capable of laterally moving relative to the vertical support 412 . Wherein, the first connecting plate 43 is fixedly connected with the slide rail 413 so as to realize longitudinal, lateral and vertical movement in three-dimensional space. Among them, the longitudinal and lateral movements are movements in a horizontal plane, and the vertical movements are movements in a vertical plane perpendicular to the horizontal plane.

其中,L型镜头42包括:第一竖向镜管421,与第一连接板43转动连接;水平镜管422,与第一竖向镜管421呈垂直设置;连接第一竖向镜管421和水平镜管422并使第一竖向镜管421和水平镜管422呈垂直的反光装置。具体的,反光装置包括:具有相垂直的水平板和竖直板的L型板424;连接L型板424并与水平面和竖直面呈45°的反光板423,用于使从水平镜管422入射的光线以相同的角度从第一竖向镜管421反射出去。其中,第一竖向镜管421的一端与L型板424的水平板固定连接,另一端固定安装具有十字线的水平镜片425;水平镜管422的一端与L型板424的竖直板转动连接,另一端固定安装具有十字线的竖向镜片426。其中,水平镜片425平行于水平面,竖向镜片426与水平镜片425垂直,平行于竖直面;且水平镜片425上的十字线的中心点与竖向镜片426上的十字线的中心点重合,确保定位精确,从而保证本实用新型的检测精度。Wherein, the L-shaped lens 42 includes: a first vertical mirror tube 421, which is rotatably connected with the first connecting plate 43; a horizontal mirror tube 422, which is perpendicular to the first vertical mirror tube 421; connected to the first vertical mirror tube 421 and the horizontal mirror tube 422 so that the first vertical mirror tube 421 and the horizontal mirror tube 422 form a vertical reflection device. Specifically, the reflective device includes: an L-shaped plate 424 with a vertical horizontal plate and a vertical plate; a reflective plate 423 that connects the L-shaped plate 424 and is 45° with the horizontal plane and the vertical plane, and is used to make the horizontal mirror tube The incident light at 422 is reflected from the first vertical mirror tube 421 at the same angle. Wherein, one end of the first vertical mirror tube 421 is fixedly connected with the horizontal plate of the L-shaped plate 424, and the other end is fixedly installed with a horizontal eyeglass 425 with crosshairs; one end of the horizontal mirror tube 422 is rotated with the vertical plate of the L-shaped plate 424 connected, and the other end is fixedly installed with a vertical lens 426 with crosshairs. Wherein, the horizontal eyeglass 425 is parallel to the horizontal plane, the vertical eyeglass 426 is perpendicular to the horizontal eyeglass 425, and is parallel to the vertical plane; Ensure accurate positioning, thereby ensuring the detection accuracy of the utility model.

其中,本实用新型在第一连接板43的圆弧端刻有刻度,刻度范围为-90°~+90°,角度分辨精度为1°。其中,第一竖向镜管421上刻有使水平镜片425的十字线的零位线对准第一连接板43的0刻度的基准线。十字线包括相垂直的零位线和90°线。Wherein, the utility model has a scale engraved on the arc end of the first connecting plate 43, the scale range is -90°~+90°, and the angle resolution accuracy is 1°. Wherein, the first vertical mirror tube 421 is engraved with a reference line for aligning the zero line of the crosshair of the horizontal lens 425 with the 0 scale of the first connecting plate 43 . Crosshairs include vertical zero line and 90° line.

竖直面角度测量仪4测量角度的使用方法为:先转动第一竖向镜管421和水平镜管422,将竖直面角度测量仪4调零位,本实用新型的调零位是指如下状态:水平镜片425的十字线的零位线对准第一连接板43的0刻度,竖向镜片426与水平镜片425的十字线重合;再移动第一三维移动组件41,使水平镜片425和竖向镜片426上的十字线的中心点对准待测量刀具的轴心;最后,转动第一竖向镜管421的同时移动滑轨413(确保刀具中心轴线始终对准十字线的中心点),通过水平镜片425观察时,直到形成被测量角度的刀面被看成一条线时停止动作,此时十字线转过的角度即为被测量角度(例如铣刀端面前角、刃倾角以及容屑槽角度等);或者转动水平镜管422,用于测量铣刀每齿角度、齿过中心量等。The using method of vertical plane angle measuring instrument 4 measuring angles is: first rotate the first vertical mirror tube 421 and horizontal mirror tube 422, vertical plane angle measuring instrument 4 is zeroed, and the zeroing position of the present utility model refers to The following state: the zero line of the crosshair of the horizontal mirror 425 is aligned with the 0 scale of the first connecting plate 43, and the crosshairs of the vertical mirror 426 and the horizontal mirror 425 coincide; then move the first three-dimensional moving assembly 41 to make the horizontal mirror 425 and the center point of the crosshair on the vertical eyeglass 426 is aligned with the axis of the tool to be measured; at last, move the slide rail 413 while rotating the first vertical mirror tube 421 (to ensure that the center axis of the tool is always aligned with the center point of the crosshair ), when observed through the horizontal lens 425, until the cutter face forming the measured angle is seen as a line, the action is stopped, and the angle that the crosshairs turned at this moment is the measured angle (such as the end rake angle of the milling cutter, the blade inclination angle and Chip flute angle, etc.); or rotate the horizontal mirror tube 422, which is used to measure the angle of each tooth of the milling cutter, the amount of tooth over-center, etc.

本实用新型竖直面角度测量仪4测量角度的原理如下:通过设置相垂直的竖向镜片426和水平镜片425,以及在竖向镜片426和水平镜片425之间设置45°反光板423,通过小孔成像和光的反射原理实现通过在水平镜片425内观察在竖直面内测量的角度;根据刀具标注角度和垂线法求二面角的定义,转动第一竖向镜管421时,当竖向镜片426与形成被测量角度的刀面相垂直时,形成被测量角度的基准面也垂直于竖向镜片426,第一竖向镜管421(水平镜片425的十字线)转过的角度即为被测量角度;测量过程中,刀具轴心始终对准十字线的中心点,可确保被测量角度的测量准确度,避免因转动产生的误差。The principle of angle measuring instrument 4 of the present utility model is as follows: by arranging vertical mirror 426 and horizontal mirror 425 perpendicular to each other, and between vertical mirror 426 and horizontal mirror 425, a 45 ° reflector 423 is set, through The reflection principle of pinhole imaging and light is realized by observing the angle measured in the vertical plane in the horizontal mirror 425; According to the definition of the tool marking angle and the vertical line method, when the first vertical mirror tube 421 is rotated, when When the vertical eyeglass 426 was perpendicular to the knife face forming the measured angle, the datum plane forming the measured angle was also perpendicular to the vertical eyeglass 426, and the angle at which the first vertical mirror tube 421 (the crosshair of the horizontal eyeglass 425) turned was is the measured angle; during the measurement process, the tool axis is always aligned with the center point of the crosshairs, which can ensure the measurement accuracy of the measured angle and avoid errors caused by rotation.

如图3所示,水平面角度测量仪5包括:安装在纵向导轨2上并可在三维空间内相对于纵向导轨2移动的第二三维移动组件51;安装在第二三维移动组件51上的直线型镜头52,用于检测回转体刀具和具有中心孔的刀具需要在水平面内测量的角度;用于连接第二三维移动组件51和直线型镜头52的第二连接板53;其中,第二三维移动组件51与第二连接板53固定连接,直线型镜头52与第二连接板53转动连接。As shown in Figure 3, the horizontal plane angle measuring instrument 5 includes: a second three-dimensional moving assembly 51 that is installed on the longitudinal guide rail 2 and can move relative to the longitudinal guide rail 2 in three-dimensional space; a straight line installed on the second three-dimensional moving assembly 51 Type lens 52, used to detect the angle that needs to be measured in the horizontal plane of the rotary tool and the tool with the center hole; Used to connect the second connecting plate 53 of the second three-dimensional moving assembly 51 and the linear lens 52; Wherein, the second three-dimensional The moving assembly 51 is fixedly connected to the second connecting plate 53 , and the linear lens 52 is rotatably connected to the second connecting plate 53 .

其中,第二三维移动组件51与第一三维移动组件41的结构相同,不再赘述。Wherein, the structure of the second three-dimensional moving component 51 is the same as that of the first three-dimensional moving component 41 , which will not be repeated here.

其中,直线型镜头52包括:第二竖向镜管521,其中部与第二连接板53转动连接,其两端分别固定安装具有十字线的水平镜片。第二竖向镜管521两端安装的两个水平镜片平行于水平面,且其上的十字线的中心点重合,从而保证本实用新型的检测精度。Wherein, the linear lens 52 includes: a second vertical mirror tube 521 , the middle of which is rotatably connected with the second connecting plate 53 , and horizontal lenses with crosshairs are fixedly installed at both ends thereof. The two horizontal mirrors installed at both ends of the second vertical mirror tube 521 are parallel to the horizontal plane, and the center points of the cross lines on them coincide, thereby ensuring the detection accuracy of the present invention.

其中,本实用新型在第二连接板53的圆弧端刻有刻度,刻度范围为-90°~+90°,角度分辨精度为1°。其中,第二竖向镜管521上刻有使其上的水平镜片的十字线的零位线对准第二连接板53的0刻度的基准线。Wherein, the utility model has a scale engraved on the arc end of the second connecting plate 53, the scale range is -90°~+90°, and the angular resolution accuracy is 1°. Wherein, the second vertical mirror tube 521 is engraved with the reference line of the 0 scale of the second connecting plate 53 so that the zero line of the crosshair of the horizontal lens on the second vertical mirror tube 521 is aligned.

水平面角度测量仪5测量角度的使用方法同竖直面角度测量仪4。例如,水平面角度测量仪5可用于测量阶梯夹角、钻头顶角、丝锥导向角以及铰刀倒角等。The using method of horizontal plane angle measuring instrument 5 measuring angle is the same as vertical plane angle measuring instrument 4. For example, the horizontal plane angle measuring instrument 5 can be used to measure the step angle, the top angle of the drill bit, the leading angle of the tap, and the chamfering angle of the reamer.

此外,本实用新型的水平面角度测量仪5上可安装数显卡尺,配合数显卡尺可测量刀具长度和一致性,例如阶梯长度、倒角长度等。In addition, a digital caliper can be installed on the horizontal plane angle measuring instrument 5 of the present invention, and the digital caliper can be used to measure the length and consistency of the tool, such as the length of the step and the length of the chamfer.

同轴度测量仪6用于测量刀具同轴度和径向跳动;如图2所示,本实施例的同轴度测量仪6优选杠杆百分表。The coaxiality measuring instrument 6 is used to measure the coaxiality and radial runout of the tool; as shown in FIG. 2 , the coaxiality measuring instrument 6 of this embodiment is preferably a lever dial indicator.

如图2所示,同轴度测量仪6通过可拆装方式固定安装在定位板3上,以便于沿定位板3纵向做直线移动,配合刀具定位组件安装在定位板3的合适位置。本实施例的可拆装结构优先采用螺纹连接副,具体采用具有螺纹的拉钉76和螺母75。实施时,同轴度测量仪6通过纵向安装槽3a安装在定位板3上,回转体定位组件或者中心孔定位组件通过纵向安装槽3b安装在定位板3上。As shown in FIG. 2 , the coaxiality measuring instrument 6 is fixedly mounted on the positioning plate 3 in a detachable manner, so as to move linearly along the longitudinal direction of the positioning plate 3 , and is installed at a suitable position on the positioning plate 3 in cooperation with the tool positioning assembly. The detachable structure of this embodiment preferably adopts a threaded connection pair, and specifically adopts a threaded pull stud 76 and a nut 75 . During implementation, the coaxiality measuring instrument 6 is installed on the positioning plate 3 through the longitudinal installation groove 3a, and the rotary body positioning assembly or the central hole positioning assembly is installed on the positioning plate 3 through the longitudinal installation groove 3b.

下面结合实施例具体说明本实用新型的使用方法。The using method of the present utility model is specifically described below in conjunction with embodiment.

实施例一Embodiment one

如图4所示,采用回转体定位组件和竖直面角度测量仪4配合来测量铣刀端面前角。As shown in Fig. 4, the rake angle of the end of the milling cutter is measured by the combination of the rotary body positioning assembly and the vertical surface angle measuring instrument 4.

第一步,在水平检测台上安装回转体定位组件,用于对铣刀定位;The first step is to install the rotary body positioning assembly on the horizontal inspection table for positioning the milling cutter;

具体的,在定位板3的一个纵向安装槽3b处安装回转体支承架71、回转体支承架72、定位挡块74,在定位板3的另一个纵向安装槽3a处安装配重装置73;将铣刀柄部放置在V型槽71a和V型槽72a内,纵向移动配重支架731,使压刀轮732压住铣刀柄部后将配重支架731固定在定位板3上,纵向移动定位挡块74使其顶住铣刀的柄部端部,最后将定位挡块74固定在定位板3上。Specifically, a revolving body support frame 71, a revolving body support frame 72, and a positioning block 74 are installed at one longitudinal installation groove 3b of the positioning plate 3, and a counterweight device 73 is installed at another longitudinal installation groove 3a of the positioning plate 3; Place the shank of the milling cutter in the V-shaped groove 71a and the V-shaped groove 72a, move the counterweight bracket 731 longitudinally, make the pressure cutter wheel 732 press the shank of the milling cutter, fix the counterweight bracket 731 on the positioning plate 3, vertically Move the positioning block 74 to make it withstand the end of the shank of the milling cutter, and finally fix the positioning block 74 on the positioning plate 3 .

第二步,在水平检测台上安装具有竖直面角度测量仪4和水平面角度测量仪5的角度检测组件,相对于水平检测台移动竖直面角度测量仪4,用于配合回转体定位组件对铣刀的端面前角进行检测;The second step is to install an angle detection assembly with a vertical plane angle measuring instrument 4 and a horizontal plane angle measuring instrument 5 on the horizontal testing platform, and move the vertical plane angle measuring instrument 4 relative to the horizontal testing platform to cooperate with the rotary body positioning assembly Detect the end rake angle of the milling cutter;

具体的,沿纵向导轨2移动竖直面角度测量仪4到铣刀前端;先转动第一竖向镜管421,使其上安装的水平镜片425的十字线的零位线对准第一连接板43的0刻度,再转动水平镜管422,使其上安装的竖向镜片426的十字线与水平镜片425的十字线重合;横向、竖向移动第一三维移动组件41,使水平镜片425和竖向镜片426上的十字线的中心点对准铣刀的轴心;转动第一竖向镜管421的同时横向移动滑轨413,直到铣刀的前刀面在水平镜片425内呈一条线时停止动作,十字线转过的角度即铣刀前角。Specifically, move the vertical plane angle measuring instrument 4 to the front end of the milling cutter along the longitudinal guide rail 2; first rotate the first vertical mirror tube 421 so that the zero line of the crosshair of the horizontal mirror 425 installed on it is aligned with the first connection 0 scale on the plate 43, then rotate the horizontal mirror tube 422 so that the crosshairs of the vertical mirror 426 installed on it coincide with the crosshairs of the horizontal mirror 425; horizontally and vertically move the first three-dimensional moving assembly 41 to make the horizontal mirror 425 Align the center point of the crosshairs on the vertical mirror 426 with the axis of the milling cutter; while rotating the first vertical mirror tube 421, move the slide rail 413 laterally until the rake face of the milling cutter forms a line in the horizontal mirror 425. When the line stops, the angle turned by the cross line is the rake angle of the milling cutter.

实施例二Embodiment two

如图5所示,采用中心孔定位组件和同轴度测量仪6配合来测量铰刀的同轴度。As shown in FIG. 5 , the coaxiality of the reamer is measured by cooperating with the center hole positioning assembly and the coaxiality measuring instrument 6 .

第一步,在水平检测台上安装中心孔定位组件,用于对铰刀定位;The first step is to install the center hole positioning assembly on the horizontal inspection platform for positioning the reamer;

具体的,在定位板3的一个纵向安装槽3b处安装固定顶尖架81和活动顶尖架82;将铰刀的一头中心孔对准固定顶尖81a的中心顶尖,另一头中心孔对准活动顶尖82a的中心顶尖,拧紧螺杆螺母组合84;Specifically, a fixed center frame 81 and a movable center frame 82 are installed at a longitudinal installation groove 3b of the positioning plate 3; the center hole of one end of the reamer is aligned with the center center of the fixed center 81a, and the center hole of the other end is aligned with the movable center 82a The center top of the center, tighten the screw nut combination 84;

第二步,在水平检测台上安装同轴度测量仪6,用于配合中心孔定位组件对铰刀的同轴度进行检测;In the second step, the coaxiality measuring instrument 6 is installed on the horizontal detection platform, which is used to detect the coaxiality of the reamer in cooperation with the central hole positioning assembly;

具体的,在定位板3的另一个纵向安装槽3a处安装并移动同轴度测量仪6,使同轴度测量仪6(杠杆百分表)的顶尖与铰刀表面接触,转动铰刀,观察表针是否跳动。Specifically, install and move the coaxiality measuring instrument 6 at another longitudinal mounting groove 3a place of the positioning plate 3, make the top of the coaxiality measuring instrument 6 (lever dial indicator) contact the reamer surface, rotate the reamer, Observe whether the hands of the watch jump.

实施例三Embodiment Three

如图6所示,采用回转体定位组件和水平面角度测量仪5配合来测量钻头顶角的对称性。As shown in Fig. 6, the symmetry of the top angle of the drill bit is measured by cooperating with the rotary body positioning assembly and the horizontal plane angle measuring instrument 5.

第一步,在水平检测台上安装回转体定位组件,用于对钻头定位;The first step is to install the rotary body positioning assembly on the horizontal inspection platform for positioning the drill bit;

具体的,在定位板3的一个纵向安装槽3b处安装回转体支承架71、回转体支承架72、定位挡块74,在定位板3的另一个纵向安装槽3a处安装配重装置73;将钻头柄部放置在V型槽71a和V型槽72a内,纵向移动配重支架731,使压刀轮732压住钻头柄部后将配重支架731固定在定位板3上,纵向移动定位挡块74使其顶住钻头的柄部端部,最后将定位挡块74固定在定位板3上。Specifically, a revolving body support frame 71, a revolving body support frame 72, and a positioning block 74 are installed at one longitudinal installation groove 3b of the positioning plate 3, and a counterweight device 73 is installed at another longitudinal installation groove 3a of the positioning plate 3; Place the drill bit shank in the V-shaped groove 71a and V-shaped groove 72a, move the counterweight bracket 731 longitudinally, make the pressure knife wheel 732 press the drill bit shank, fix the counterweight bracket 731 on the positioning plate 3, and move the counterweight bracket 731 longitudinally to position The stopper 74 makes it withstand the shank end of the drill bit, and finally the positioning stopper 74 is fixed on the positioning plate 3 .

第二步,在水平检测台上安装具有竖直面角度测量仪4和水平面角度测量仪5的角度检测组件,相对于水平检测台移动水平面角度测量仪5,用于配合回转体定位组件对钻头的顶角的对称性进行检测;The second step is to install the angle detection assembly with the vertical plane angle measuring instrument 4 and the horizontal plane angle measuring instrument 5 on the horizontal testing platform, and move the horizontal plane angle measuring instrument 5 with respect to the horizontal testing platform, for cooperating with the rotary body positioning assembly to adjust the drill bit The symmetry of the vertex angle is detected;

具体的,沿纵向导轨2移动水平面角度测量仪5到钻头前端;转动第二竖向镜管521,使其上安装的水平镜片的十字线的零位线对准第二连接板53的0刻度;横向、竖向移动第二三维移动组件51,使第二竖向镜管521上安装的水平镜片的十字线的中心点对准钻头的顶尖;转动第二竖向镜管521,使十字线的一条线对齐一条主切削刃,再次转动第二竖向镜管521,使十字线的一条线转过180°时停止动作,观察十字线的一条线是否与另一条主切削刃对齐。尽管上述对本实用新型做了详细说明,但本实用新型不限于此,本技术领域的技术人员可以根据本实用新型的原理进行修改,因此,凡按照本实用新型的原理进行的各种修改都应当理解为落入本实用新型的保护范围。Specifically, move the horizontal plane angle measuring instrument 5 to the drill bit front end along the longitudinal guide rail 2; rotate the second vertical mirror tube 521 so that the zero line of the crosshair of the horizontal mirror installed on it is aligned with the 0 scale of the second connecting plate 53 Transversely and vertically move the second three-dimensional moving assembly 51, so that the center point of the crosshair of the horizontal eyeglass installed on the second vertical mirror tube 521 is aligned with the top of the drill bit; rotate the second vertical mirror tube 521 to make the crosshair A line of the cross line is aligned with a main cutting edge, and the second vertical mirror tube 521 is rotated again, so that a line of the cross line turns over 180° and stops, and observes whether a line of the cross line is aligned with another main cutting edge. Although the above-mentioned utility model has been described in detail, the utility model is not limited thereto, those skilled in the art can modify according to the principle of the utility model, therefore, all the various modifications carried out according to the principle of the utility model should It should be understood as falling into the protection scope of the present utility model.

Claims (10)

1.一种刀具检测仪,其特征在于,包括:1. A cutting tool tester, characterized in that, comprising: 水平检测台;Level testing platform; 用于安装在所述水平检测台上的回转体定位组件,用于定位回转体刀具;The rotary body positioning assembly installed on the horizontal detection platform is used for positioning the rotary body tool; 用于安装在所述水平检测台上的中心孔定位组件,用于定位具有中心孔的刀具;A central hole positioning assembly for being installed on the horizontal detection platform, for positioning a tool with a central hole; 用于安装在所述水平检测台上的角度检测组件,具有可相对于所述水平检测台移动的竖直面角度测量仪和水平面角度测量仪,竖直面角度测量仪用于配合回转体定位组件对回转体刀具或者用于配合中心孔定位组件对具有中心孔的刀具在竖直面内测量的角度进行检测,水平面角度测量仪用于配合回转体定位组件对回转体刀具或者用于配合中心孔定位组件对具有中心孔的刀具在水平面内测量的角度进行检测。The angle detection component installed on the horizontal detection platform has a vertical plane angle measuring instrument and a horizontal plane angle measuring instrument that can move relative to the horizontal plane angle measuring instrument, and the vertical plane angle measuring instrument is used to cooperate with the positioning of the rotating body The component is used to detect the angle measured in the vertical plane of the tool with a center hole by cooperating with the center hole positioning component. The hole location component detects the angle of a tool with a center hole measured in the horizontal plane. 2.如权利要求1所述的刀具检测仪,其特征在于,所述水平检测台包括:2. The tool testing instrument according to claim 1, wherein the horizontal testing platform comprises: 水平基座;horizontal base; 固定安装在所述水平基座上的纵向导轨,所述竖直面角度测量仪和水平面角度测量仪用于安装在所述纵向导轨上并可相对于所述纵向导轨移动;A longitudinal guide rail fixedly installed on the horizontal base, the vertical plane angle measuring instrument and the horizontal plane angle measuring instrument are used to be installed on the longitudinal guide rail and can move relative to the longitudinal guide rail; 固定安装在所述水平基座上的定位板,其上具有两条沿其纵向并平行于所述纵向导轨开设的纵向安装槽,用于安装所述回转体定位组件、中心孔定位组件并使所述回转体定位组件、中心孔定位组件沿所述定位板纵向移动;The positioning plate fixedly installed on the horizontal base has two longitudinal installation grooves along its longitudinal direction and parallel to the longitudinal guide rail, which are used to install the rotary body positioning assembly, the center hole positioning assembly and make the The rotary body positioning component and the central hole positioning component move longitudinally along the positioning plate; 其中,所述纵向导轨和所述定位板具有平行且等高的定位平面,且所述定位平面平行于所述水平面。Wherein, the longitudinal guide rail and the positioning plate have positioning planes that are parallel and equal in height, and the positioning plane is parallel to the horizontal plane. 3.如权利要求2所述的刀具检测仪,其特征在于,所述回转体定位组件包括:3. The tool tester according to claim 2, wherein the rotary body positioning assembly comprises: 用于安装在所述定位板上的一对回转体支承架,每个所述回转体支承架均具有用于支承所述回转体刀具的柄部的V型槽;a pair of revolving body support frames for mounting on the positioning plate, each of the revolving body support frames having a V-shaped groove for supporting the shank of the revolving body cutter; 用于安装在所述定位板上的定位挡块,用于所述回转体刀具在所述V型槽内转动时对其轴向定位;A positioning block installed on the positioning plate is used for axial positioning of the rotary tool when it rotates in the V-shaped groove; 用于安装在所述定位板上的配重装置,用于压住所述回转体刀具的柄部对所述回转体刀具配重;The counterweight device installed on the positioning plate is used to press the shank of the rotary tool to counterweight the rotary tool; 其中,所述一对回转体支承架和所述定位挡块通过同一个纵向安装槽安装在所述定位板上,所述配重装置通过另一个纵向安装槽安装在所述定位板上。Wherein, the pair of rotating body supporting frames and the positioning block are installed on the positioning plate through the same longitudinal installation groove, and the counterweight device is installed on the positioning plate through another longitudinal installation groove. 4.如权利要求3所述的刀具检测仪,其特征在于,所述V型槽与所述回转体刀具的柄部接触的支承面为圆弧面。4. The tool tester according to claim 3, wherein the supporting surface where the V-shaped groove contacts the shank of the rotary tool is an arc surface. 5.如权利要求2所述的刀具检测仪,其特征在于,所述中心孔定位组件包括:5. The tool tester according to claim 2, wherein the center hole positioning assembly comprises: 用于安装在所述定位板上的固定顶尖架,其上固定安装有固定顶尖;A fixed top frame for being installed on the positioning plate, on which a fixed top is fixedly installed; 用于安装在所述定位板上的活动顶尖架,其上安装有可相对所述活动顶尖架拆装的活动顶尖;A movable top frame for being installed on the positioning plate, on which a movable top that can be disassembled relative to the movable top frame is installed; 其中,所述固定顶尖架和所述活动顶尖架通过同一个纵向安装槽安装在所述定位板上;Wherein, the fixed top frame and the movable top frame are installed on the positioning plate through the same longitudinal installation groove; 其中,所述固定顶尖和活动顶尖具有相向设置的中心顶尖,分别用于顶住所述具有中心孔的刀具的位于两头的中心孔。Wherein, the fixed center and the movable center have center centers facing each other, which are respectively used to withstand the center holes at both ends of the tool with a center hole. 6.如权利要求2所述的刀具检测仪,其特征在于,所述竖直面角度测量仪包括:6. The tool tester according to claim 2, wherein the vertical plane angle measuring instrument comprises: 安装在所述纵向导轨上并可在三维空间内相对于所述纵向导轨移动的第一三维移动组件;a first three-dimensional moving assembly mounted on the longitudinal rail and movable relative to the longitudinal rail in three-dimensional space; 安装在所述第一三维移动组件上的L型镜头,用于检测所述回转体刀具和具有中心孔的刀具需要在竖直面内测量的角度;The L-shaped lens installed on the first three-dimensional moving assembly is used to detect the angle of the rotary tool and the tool with a central hole that needs to be measured in a vertical plane; 用于连接所述第一三维移动组件和L型镜头的第一连接板;A first connecting plate for connecting the first three-dimensional moving assembly and the L-shaped lens; 其中,所述第一三维移动组件与所述第一连接板固定连接,所述L型镜头与所述第一连接板转动连接。Wherein, the first three-dimensional moving assembly is fixedly connected to the first connecting plate, and the L-shaped lens is rotatably connected to the first connecting plate. 7.如权利要求6所述的刀具检测仪,其特征在于,所述L型镜头包括:7. The tool tester according to claim 6, wherein the L-shaped lens comprises: 第一竖向镜管,与所述第一连接板转动连接;The first vertical mirror tube is rotatably connected to the first connecting plate; 水平镜管,与所述第一竖向镜管呈L型垂直设置;The horizontal mirror tube is vertically arranged in an L-shape with the first vertical mirror tube; 连接并使所述第一竖向镜管和水平镜管相垂直的反光装置;A reflective device that is connected and makes the first vertical mirror tube and the horizontal mirror tube perpendicular to each other; 其中,所述第一竖向镜管的一端与所述反光装置固定连接,另一端固定安装具有十字线的水平镜片;Wherein, one end of the first vertical mirror tube is fixedly connected to the reflective device, and the other end is fixedly installed with a horizontal mirror with crosshairs; 其中,所述水平镜管的一端与所述反光装置转动连接,另一端固定安装具有十字线的竖向镜片;Wherein, one end of the horizontal mirror tube is rotatably connected to the reflective device, and the other end is fixedly installed with a vertical mirror with crosshairs; 其中,所述第一竖向镜管上安装的水平镜片上的十字线的中心点与所述水平镜管上安装的竖向镜片上的十字线的中心点重合。Wherein, the center point of the crosshairs on the horizontal lens installed on the first vertical mirror tube coincides with the center point of the crosshairs on the vertical lens installed on the horizontal mirror tube. 8.如权利要求7所述的刀具检测仪,其特征在于,所述水平面角度测量仪包括:8. The tool testing instrument according to claim 7, wherein the horizontal plane angle measuring instrument comprises: 安装在所述纵向导轨上并可在三维空间内相对于所述纵向导轨移动的第二三维移动组件;a second three-dimensional movement assembly mounted on the longitudinal rail and movable relative to the longitudinal rail in three-dimensional space; 安装在所述第二三维移动组件上的直线型镜头,用于检测所述回转体刀具和具有中心孔的刀具需要在水平面内测量的角度;A linear lens installed on the second three-dimensional moving assembly, used to detect the angle of the rotary tool and the tool with a central hole that needs to be measured in the horizontal plane; 用于连接所述第二三维移动组件和直线型镜头的第二连接板;A second connecting plate for connecting the second three-dimensional moving assembly and the linear lens; 其中,所述第二三维移动组件与所述第二连接板固定连接,所述直线型镜头与所述第二连接板转动连接。Wherein, the second three-dimensional moving assembly is fixedly connected to the second connecting plate, and the linear lens is rotatably connected to the second connecting plate. 9.如权利要求8所述的刀具检测仪,其特征在于,所述直线型镜头包括:第二竖向镜管,与所述第二连接板转动连接;9. The tool detector according to claim 8, wherein the linear lens comprises: a second vertical mirror tube, which is rotatably connected to the second connecting plate; 其中,所述第二竖向镜管的两端分别固定安装具有十字线的水平镜片,且两个水平镜片上的十字线的中心点重合。Wherein, two ends of the second vertical mirror tube are respectively fixedly installed with horizontal mirrors with cross lines, and the center points of the cross lines on the two horizontal mirrors coincide. 10.如权利要求1所述的刀具检测仪,其特征在于,还包括:用于安装在所述水平检测台上的同轴度测量仪,用于配合所述回转体定位组件对所述回转体刀具的同轴度进行检测,或者用于配合所述中心孔定位组件对所述具有中心孔的刀具的同轴度进行检测。10. The tool tester according to claim 1, further comprising: a coaxiality measuring instrument for being installed on the horizontal testing platform, for cooperating with the rotary body positioning assembly to adjust the rotary The coaxiality of the body tool is detected, or the coaxiality of the tool with a central hole is detected by cooperating with the central hole positioning assembly.
CN201720304353.XU 2017-03-27 2017-03-27 A kind of tool detection instrument Expired - Fee Related CN206598200U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106903612A (en) * 2017-03-27 2017-06-30 北京现代汽车有限公司 A kind of tool detection instrument and implementation method
CN108789153A (en) * 2018-06-01 2018-11-13 杭州电子科技大学 A kind of cutter parameters testing agency and method
CN114101092A (en) * 2021-11-24 2022-03-01 惠州市明锐精密工具有限公司 Detection screening device for numerical control cutter machining
CN114111495A (en) * 2021-11-05 2022-03-01 新乡航空工业(集团)有限公司 Jumping measurement gauge with external thread as reference

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106903612A (en) * 2017-03-27 2017-06-30 北京现代汽车有限公司 A kind of tool detection instrument and implementation method
CN108789153A (en) * 2018-06-01 2018-11-13 杭州电子科技大学 A kind of cutter parameters testing agency and method
CN114111495A (en) * 2021-11-05 2022-03-01 新乡航空工业(集团)有限公司 Jumping measurement gauge with external thread as reference
CN114111495B (en) * 2021-11-05 2023-08-04 新乡航空工业(集团)有限公司 Jumping measurement gauge taking external thread as reference
CN114101092A (en) * 2021-11-24 2022-03-01 惠州市明锐精密工具有限公司 Detection screening device for numerical control cutter machining

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