CN206544343U - Full-automatic softness line segmentation die-cutting machine - Google Patents
Full-automatic softness line segmentation die-cutting machine Download PDFInfo
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- CN206544343U CN206544343U CN201720222483.9U CN201720222483U CN206544343U CN 206544343 U CN206544343 U CN 206544343U CN 201720222483 U CN201720222483 U CN 201720222483U CN 206544343 U CN206544343 U CN 206544343U
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Abstract
Full-automatic softness line segmentation die-cutting machine.It is related to a kind of packing box processing unit (plant), more particularly to full-automatic soft line segmentation die-cutting machine.Completed there is provided a kind of compacting folding line to plastic sheet with excision two processes of slitter edge in clamped one time, and then realize high accuracy processing and high in machining efficiency, full-automatic soft line segmentation die-cutting machine simple in construction.Including frame and controller, frame is provided with the chain transfer of closed loop, and the chain transfer is feeding end along the uniform some gripping conveyor structures of conveying direction, the head end of the frame, chain transfer head end support wheel position；The two ends of the bracing piece, which are provided with adjustment hole, the adjustment hole, is provided with regulating bolt, and the rear side of the adjustment hole is provided with block.The utility model has the advantage that impression is integrally formed with trimming and sliced boundary is round and smooth, the impression depth is identical and high in machining efficiency, simple in construction.
Description
Technical field
The utility model is related to a kind of packing box processing unit (plant), more particularly to a kind of full-automatic soft line segmentation die-cutting machine.
Background technology
Packing box, especially plastic packing box need to print bending line on plastic sheet（Impression）And trimming is carried out, lead to
Frequently with cold-cutting process, i.e., trimming and indentation process, the plastic packing box side so processed are directly carried out by die-cutting rule
Edge is coarse and impression is deep mixed.With technique progress, carry out impression using high frequency heating and be increasingly becoming prevailing technology, but by
Produced high temperature can produce influence to the cutter of cold cut when progress impression is heated using high frequency, influence machining accuracy,
So impression needs to separate progress with trimming technology, processing efficiency is influenceed, meanwhile, resetting, which is easily caused, positions inaccurate disadvantage
End.
State Intellectual Property Office 2016-10-26 discloses a utility application（Application number：
2016106391544, title：A kind of plastic packing box plastic uptake processing unit (plant)）A kind of plastic packing box plastic uptake processing unit (plant) is disclosed,
Including feed mechanism, heating arrangements, plastic sucking mechanism, cooling body, cutting mechanism and receiving mechanism；Heating arrangements are located at feeder
Structure side, it carries out sofening treatment to banding plastic, and blowing mechanism is located at below heating arrangements, and it is blow molded to banding plastic
Processing, cooling body is located at blowing mechanism away from feed mechanism side, and it carries out cure process, cutting mechanism position to banding plastic
In cooling body away from blowing mechanism side, it separates the packing box of shaping on banding plastic, and receiving mechanism includes
Chui Liao mechanisms and collecting mechanism, Chui Liao mechanisms are located at load bearing seat side, and it blows off packing box, and collect in collecting mechanism.
The utility model has the advantage of continuity is strong, and production efficiency is high, and automaticity is high, is especially suitable for the batch production of enterprise
Operation.Its principle is again to cool down device using after hot pressing processing plastic packing box, completes to process using cutting mechanism excision waste material,
Its is complicated, and procedure of processing is more, reduces production efficiency.
Utility model content
There is provided a kind of compacting folding line to plastic sheet and excision two works of slitter edge for problem above for the utility model
Sequence is completed in clamped one time, and then realizes high accuracy processing and high in machining efficiency, full-automatic soft line segmentation simple in construction
Die-cutting machine.
The technical solution of the utility model is：In full-automatic softness line segmentation die-cutting machine, including frame and controller, frame
Chain transfer provided with closed loop, the chain transfer is along the uniform some gripping conveyor structures of conveying direction, the frame
Head end, chain transfer head end support wheel position be feeding end；
The center section of the frame is sequentially provided with marking press and bead cutter, the marking press and bead cutter along conveying direction
Between and bead cutter rear end provided with preventing adhesion mechanism；
Correction locating mechanism is provided between the feed mechanism and the chain transfer, the correction locating mechanism is set
In in frame；
The controller controls chain transfer, marking press, bead cutter and the mechanism that prevents adhesion respectively.
Set feed mechanism at the feeding end, the feed mechanism is in frame, including trough, suction unit and defeated
Unit is sent, the both sides of the suction unit are respectively equipped with trough and supply unit, and it is gentle that the suction unit includes mechanical arm
Uniform some suckers on cylinder one, the mechanical arm, the sucker is connected with the cylinder one by pipeline；
The mechanical arm two ends are provided with drive mechanism, and the drive mechanism includes cylinder two and transmission arm, the mechanical arm
Two ends on the transmission arm, the cylinder two is connected with the transmission arm；
The transmission arm is hinged in the frame, and the cylinder two is fixed on the inwall of the frame；
The supply unit includes conveyer belt and some driven pulleys above the conveyer belt；
The driven pulley is fixed in the frame by cross bar, and the frame is provided with driven pulley adjusting means, described
Driven pulley adjusting means is used to adjust the spacing between the driven pulley and the conveyer belt；
One end of the cross bar is welded in the frame, and the other end of the cross bar is provided with driven pulley；
The driven pulley adjusting means includes the regulation screw on the support and the regulation being adapted to regulation screw
Knob, one end of the adjusting knob is provided with rotary spanner, the other end of the adjusting knob through the regulation screw and with
The upper surface contact of the cross bar；
Side of the trough away from suction unit is provided with clamp system, and the clamp system includes being hinged on described put
Catch on hopper and the spring on catch, one end of the spring are fixed on the catch, the spring it is another
End is fixed on the side wall of the trough.
The correction locating mechanism includes front and rear positioning unit and left and right positioning unit, and the front and rear positioning unit is located at folder
Hold on conveying mechanism and used cooperatively with gripping conveyor structure, the left and right positioning unit is located at before the gripping conveyor structure
End, the front and rear positioning unit is connected controller respectively with the left and right positioning unit；
The left and right positioning unit is included located at the sliding axle of the front end of the gripping conveyor structure and located at sliding axle
On a pair of locating pieces；
The locating piece includes the sliding motor on the sliding axle, and the sliding motor is sheathed on the sliding axle
On, the sliding motor is slided on sliding axle；
One end of the sliding motor is provided with plectrum, and described plectrum one end is located on the sliding motor, the plectrum
The other end is concordant with the feed mechanism；
Positioning unit includes some catch being located on the gripping conveyor structure and located at the catch before and after described
The bracing piece at the back side；
The two ends of the bracing piece, which are provided with adjustment hole, the adjustment hole, is provided with regulating bolt, the rear side of the adjustment hole
Provided with block.
The gripping conveyor structure includes the platen on chain transfer and the drive mechanism being fixed on support, institute
The two ends for stating platen are provided with positioning seat, and the positioning seat is provided with the groove adapted to platen lower surface；The drive mechanism is set
In on the upper surface of the platen, elastic parts is provided between the platen and the positioning seat；
The platen includes base and tabletting, and the tabletting is hinged on the base, the tabletting and the base it
Between be provided with torsion spring, the tabletting be provided with trigger, the trigger be located at the drive mechanism lower section.
The mechanism that prevents adhesion includes the high-pressure nozzle of the side in the lower template of the marking press and the bead cutter,
The high-pressure nozzle is in mounting seat, and the top of the high-pressure nozzle is concordant with the upper surface of the lower template, the high pressure
Shower nozzle is provided with valve by soft pipe connection blower fan, the flexible pipe.
The rear end of the mechanism that prevents adhesion is provided with Trash-cleaning Mechanism, provided with de- material between the Trash-cleaning Mechanism and chain transfer
Mechanism；
The material removing mechanism includes straight line driving mechanism and thimble, it is characterised in that the straight line driving mechanism is provided with
Jacking block, the jacking block is provided with tipping bucket, and the tipping bucket is movably connected on jacking block；
Thimble is fixed with the lower surface of the tipping bucket, the straight line driving mechanism is provided with what is be adapted with the tipping bucket
Stopping means；
The tipping bucket is on the lower surface of the jacking block, and one end of the tipping bucket is hinged on the jacking block, described to turn over
The other end of bucket is provided with spring, and one end of the spring is fixedly connected on the tipping bucket, and the other end of the spring, which is fixed, to be connected
On the shell for being connected on the hydraulic mechanism；
The tipping bucket is provided with flange with the side that the jacking block is hinged, and the stopping means is L-shaped limited block, described
The long side of limited block is fixed on the housing, and the short side of the limited block is placed in the lower section of the flange, the length of the short side
The equal length of degree and the flange.
The Trash-cleaning Mechanism includes the cope plate in drive mechanism and the lower template on pedestal, the lower template
Two ends be provided with conveying mechanism, the cope plate is provided with stripping knife fixed mount, and the stripping knife fixed mount is removable by bolt
That unloads is fixed on the cope plate, and the stripping knife fixed mount is provided with stripping knife；The lower template be provided with it is described clear
The corresponding material-dropping hole of useless knife；
Some scattered process step combinations are produced as streamline form in the utility model, done using controller control stroke
To automated production, manpower, reduction labor intensity and production cost are saved.Impression can be completed during clamped one time and is cut
Side technique, it is not necessary to carry out multiple clamping, machining accuracy and high in machining efficiency.Marking press and bead cutter are heated using high frequency
Impression and die-cutting process are carried out, impression line is soft, and sliced boundary is round and smooth, the impression depth is identical.Can be in impression and featherer
Unnecessary waste material is rejected from packing box after skill, it is not necessary to manually remove waste material, production efficiency height and steady quality, waste product
Rate is low.Gripping conveyor structure clamps packing box in makespan, it is to avoid resetting, improves production efficiency, lifting positioning
Precision.
Feed mechanism drives sucker draw package box using drive mechanism driving transmission arm, due to being drawn using sucker, often
Secondary only to draw a packing box, precision is high, and error is small.Sucker touches packing box exhaust hood one and acted in sucker and packaging
Negative pressure is formed between box so that the air pressure outside sucker is much larger than sucker and the air pressure of packing box so that sucker draws firm, absorption jail
Lean on.The different thickness specification of packing box is can adapt to when drawing, wide adaptation range and simple in construction easy to process, cost is low.
Feed mechanism is placed on the conveyor belt on the one hand via conveyer belt and located at conveyer belt using sucker draw package box
Upper driven pulley pressing so that packing box is smooth, beneficial to following process.On the other hand the electrostatic on surface can be removed, reduction is follow-up
The percent defective of processing.Driven pulley adjusting means is provided with support so that the spacing between driven pulley and the conveyer belt is adjustable,
The different thickness specification of packing box is can adapt to, wide adaptation range is practical.
Gripping conveyor structure causes platen to reset rapidly when in use using elastic parts, to be processed needing to pick up
Packing box when drive mechanism push platen so that platen is concordant with located at feed mechanism above, is easy to feed mechanism to treat
The packing box of processing is delivered on platen.The lifting in the presence of elastic parts in delivery phase platen, by packaging to be processed
Box is clamped to be departed from, vacantly with feed mechanism, it is to avoid cut occurs in packing box to be processed, influences yield rate.
The mechanism that prevents adhesion utilizes controller control valve door opening and closing so that when there is plastic packing box by lower template, valve is beaten
Open, high-pressure nozzle spray painting, and no plastic packing box by when then valve close, it is to avoid high-pressure nozzle continuous firing, reduction
Lower template temperature, influences fervent effect.
When there is plastic packing box to stick in lower template, one side valve is opened, and gases at high pressure spray by high-pressure nozzle
Go out, on the other hand a part of gases at high pressure drive high-pressure nozzle one segment distance of motion upwards, high-pressure nozzle are exposed so that high pressure
Shower nozzle is slightly above the surface of lower template so that high-pressure nozzle jet is more smoothly, and pressure is bigger, and modeling is enabled in a short time
Material packing box is separated with lower template, and because gas time of contact is short, will not be to the form of the plastic packing box under the condition of high temperature
Produce influence, rate of reducing the number of rejects and seconds.
Material removing mechanism is when needing de- material, and hydraulic mechanism drives jacking block, tipping bucket and thimble to move downward, when moving to limit
During the device of position, jacking block Continued downward motion, now tipping bucket rotated by axle of jacking block due to the effect of stopping means, drive is pushed up
Pin is offset so that thimble pushes down plastic packing box so that plastic packing box realizes de- material action from gripping conveyor structure.It is not required to
Manually to participate in, automaticity is high.And operating principle and simple in construction, low manufacture cost, in de- material due under thimble
Portion's edge-smoothing, the plastic packing box that will not be damaged under high temperature, high yield rate.
The Trash-cleaning Mechanism finally set efficiently can clear up waste material, and under the drive of stripping knife, waste material is fallen into
In material-dropping hole in lower template, and the plastic packing box after stripping is then stayed in lower template, reaches waste material and plastic packing box
Separation, whole process is by controller control, it is only necessary to a small amount of human attendance, and the product cleannes of production are high, and duty personnel
Do not participate in removing the operation of waste material directly, on the one hand ensure that personal safety, on the other hand staff can be avoided to contact
Plastic packing box, keeps the cleannes of plastic packing box, rate of reducing the number of rejects and seconds.
There is the utility model impression to be integrally formed with trimming in a word and sliced boundary is round and smooth, the impression depth is identical and processes
Efficiency high, advantage simple in construction.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model,
Fig. 2 is feed mechanism structural representation in the utility model,
Fig. 3 is that the utility model lieutenant colonel is just positioning mechanism structure schematic diagram,
Fig. 4 is Fig. 3 left view,
Fig. 5 is gripping conveyor structure structural representation in the utility model,
Fig. 6 is press plate structure schematic diagram in the utility model gripping conveyor structure,
Fig. 7 is platen working state structure schematic diagram,
Fig. 8 is the mechanism structure schematic diagram that prevents adhesion in the utility model,
Fig. 9 is lower template structural representation in the utility model,
Figure 10 is the mechanism working state schematic representation that prevents adhesion in the utility model,
Material removing mechanism structural representation in Figure 11 the utility model,
Figure 12 is material removing mechanism working state schematic representation in the utility model,
Figure 13 is Trash-cleaning Mechanism structural representation in the utility model,
Figure 14 is the cope plate structural representation of Trash-cleaning Mechanism in the utility model,
Figure 15 is the lower template structural representation of Trash-cleaning Mechanism in the utility model；
1 is feed mechanism in figure, and 11 be trough, and 111 be catch, and 112 be spring, and 12 be suction unit, and 121 be machinery
Arm, 122 be transmission arm, and 123 be sucker, and 13 be supply unit, and 131 be conveyer belt, and 132 be driven pulley, and 1321 be adjusting knob,
1322 be cross bar,
2 be correction locating mechanism, and 21 be left and right positioning unit, and 22 be front and rear positioning unit, and 221 be regulating bolt, and 23 are
Feed mechanism,
3 be gripping conveyor structure, and 31 be drive mechanism, and 32 be platen, and 321 be trigger, and 322 be torsion spring, and 323 be tabletting,
324 be base, and 33 be positioning seat, and 34 be packing box,
4 be marking press, and 41 be lower template, and 411 be wind guide tank, and 42 be high-pressure nozzle, and 421 be hydraulic mechanism, and 43 be plastics
Packing box,
5 be bead cutter, and 51 be straight line driving mechanism, and 511 be jacking block, and 512 be stopping means, and 52 be tipping bucket, and 521 be to turn over
Side, 522 be spring, and 523 be thimble, and 53 be gripping conveyor structure, and 54 be plastic packing box,
6 be Trash-cleaning Mechanism, and 61 be drive mechanism, and 62 be cope plate, and 63 be lower template, and 64 be pedestal, and 65 be stripping knife, 66
It is track, 67 be material-dropping hole, and 68 be sideboard, and 69 be spring,
7 be chain transfer.
Embodiment
As shown in figures 1-15, including frame and controller, frame are provided with the chain transfer of closed loop to the utility model
7, the chain transfer 7 is along the uniform some gripping conveyor structures 3 of conveying direction, head end, the chain transfer 7 of the frame
It is feeding end to hold support wheel position；Some scattered process step combinations are produced as streamline form, stroke is controlled using controller
Accomplish automated production, save manpower, reduction labor intensity and production cost.Gripping conveyor structure is clamped in makespan
Packing box, it is to avoid resetting, improves production efficiency, lifts positioning precision.
The center section of the frame is sequentially provided with marking press 4 and bead cutter 5 along conveying direction, the marking press 4 and cuts
Between side machine 5 and bead cutter rear end provided with preventing adhesion mechanism；Marking press 4 and bead cutter 5 are heated using high frequency and carried out
Impression and die-cutting process, impression line are soft, and sliced boundary is round and smooth, the impression depth is identical and high in machining efficiency, can be once
Two kinds of techniques of impression and trimming in clamping process, it is to avoid impression needs separate progress with trimming technology in the prior art, influence
The defect of processing efficiency.
Correction locating mechanism 2, the correction localization machine are provided between the feed mechanism 1 and the chain transfer 7
Structure 2 is in frame；Treat working sheet and be corrected positioning, improve machining accuracy.
The controller controls chain transfer, marking press 4, bead cutter 5 and the mechanism that prevents adhesion respectively.Utilize controller control
Stroke processed accomplishes automated production, saves manpower, reduction labor intensity and production cost.Using preventing adhesion mechanism in a short time
Plastic packing box is enabled to be separated with lower template, and because gas time of contact is short, will not be to the plastics bag under the condition of high temperature
The form of mounted box produces influence, rate of reducing the number of rejects and seconds
Set feed mechanism at the feeding end, the feed mechanism is in frame, including trough, suction unit and defeated
Unit is sent, the both sides of the suction unit are respectively equipped with trough and supply unit, and it is gentle that the suction unit includes mechanical arm
Uniform some suckers on cylinder one, the mechanical arm, the sucker is connected with the cylinder one by pipeline；The mechanical arm two ends
Provided with drive mechanism, the drive mechanism includes cylinder two and transmission arm, and the two ends of the mechanical arm are located on the transmission arm,
The cylinder two is connected with the transmission arm；The transmission arm is hinged in the frame, and the cylinder two is fixed on the machine
On the inwall of frame；Sucker draw package box is driven using drive mechanism driving transmission arm, due to being drawn using sucker, is only capable of every time
A packing box is enough drawn, precision is high, and error is small.Sucker touches packing box exhaust hood one and acts the shape between sucker and packing box
Into negative pressure so that the air pressure outside sucker is much larger than sucker and the air pressure of packing box so that sucker is drawn firmly, and it is firm to draw.
The different thickness specification of packing box, wide adaptation range are can adapt to during absorption.
The supply unit includes conveyer belt and some driven pulleys above the conveyer belt；The driven pulley passes through
Cross bar is fixed in the frame, and the frame is provided with driven pulley adjusting means, and the driven pulley adjusting means is used to adjust
Spacing between the driven pulley and the conveyer belt；Sucker draw package box is placed on the conveyor belt on the one hand via conveyer belt
With on conveyer belt driven pulley press so that packing box is smooth, beneficial to following process.On the other hand the quiet of surface can be removed
Electricity, reduces the percent defective of following process.Driven pulley adjusting means is provided with support so that between driven pulley and the conveyer belt
Spacing it is adjustable, can adapt to the different thickness specification of packing box, wide adaptation range is practical.
One end of the cross bar is welded in the frame, and the other end of the cross bar is provided with driven pulley；
The driven pulley adjusting means includes the regulation screw on the support and the regulation being adapted to regulation screw
Knob, one end of the adjusting knob is provided with rotary spanner, the other end of the adjusting knob through the regulation screw and with
The upper surface contact of the cross bar；It is achievable regulation, simple in construction easy to process, cost using adjusting knob and regulation screw
It is low.
Side of the trough away from suction unit is provided with clamp system, and the clamp system includes being hinged on described put
Catch on hopper and the spring on catch, one end of the spring are fixed on the catch, the spring it is another
End is fixed on the side wall of the trough.Using clamp system with making the packing box in trough be close to trough inwall, really
The position drawn in guarantor's suction process is constant, and the workload of regulation is positioned in reduction subsequent handling, improves the production effect of packing box
Rate, it is cost-effective.
The correction locating mechanism includes front and rear positioning unit and left and right positioning unit, and the front and rear positioning unit is located at folder
Hold on conveying mechanism and used cooperatively with gripping conveyor structure, the left and right positioning unit is located at before the gripping conveyor structure
End, the front and rear positioning unit is connected controller respectively with the left and right positioning unit；Controller control left and right positioning unit
Stroke, when needing to carry out left and right positioning, left and right positioning unit opens up into maximum first under the control of the controller, left during regulation
Right positioning unit stirs the right position adjustment that packing box realizes packing box, due to make use of controller to control stroke, it is not necessary to
Using sensor, influenceed small by high temperature, performance is stable, positioning precision is high.
When being positioned before and after needing, first by adjusting front and rear positioning unit and gripping conveyor manually before being processed
The relative position of structure, so as to adjust the front and back position of packing box, the purpose of regulation before and after reaching.On the one hand front and rear regulation adjusts
The relative position of mould and packing box in whole follow-up hot pressing process, another convenience can control gripping conveyor structure to clamp packing box
The width at edge, it is to avoid clamp not strongly solid phenomenon and occur, improve stability.
The left and right positioning unit is included located at the sliding axle of the front end of the gripping conveyor structure and located at sliding axle
On a pair of locating pieces；The locating piece includes the sliding motor on the sliding axle, and the sliding motor is sheathed on institute
State on sliding axle, the sliding motor is slided on sliding axle；One end of the sliding motor is provided with plectrum, described plectrum one end
On the sliding motor, the other end of the plectrum is concordant with the feed mechanism；Controller controls left and right positioning unit
Stroke, when in use, control unit controls a pair of locating pieces to move opposite to each other, that is, the distance between two locating pieces is become
Maximum, then sends into packing box by feed mechanism, carries out the distance between locating piece during left and right adjusting and reduces, due to controller control
The stroke of locating piece processed, i.e., can control packing box right position, make use of controller to control stroke, it is not necessary to utilize sensing
Device, is influenceed small by high temperature, and performance is stable, and positioning precision is high.Whole process utilizes mechanical structure, and control algolithm simple in construction is simple,
It is easy to process.
Positioning unit includes some catch being located on the gripping conveyor structure and located at the catch before and after described
The bracing piece at the back side；The two ends of the bracing piece, which are provided with adjustment hole, the adjustment hole, is provided with regulating bolt, the adjustment hole
Rear side is provided with block.First by adjusting the relative position of front and rear positioning unit and gripping conveyor structure manually before being processed,
By manual rotation regulating bolt, so as to adjust the relative position of bracing piece and gripping conveyor structure, i.e., added by regulation
Strong bar drives catch regulation, so as to adjust the front and back position of packing box, the purpose of regulation before and after reaching.One side of front and rear regulation
Face adjusts the relative position of mould and packing box in follow-up hot pressing process, and another convenience can control gripping conveyor structure clamping bag
The width at mounted box edge, it is to avoid clamp not strongly solid phenomenon and occur, improve stability.
The gripping conveyor structure includes the platen on chain transfer and the drive mechanism being fixed on support, institute
The two ends for stating platen are provided with positioning seat, and the positioning seat is provided with the groove adapted to platen lower surface；The drive mechanism is set
In on the upper surface of the platen, elastic parts is provided between the platen and the positioning seat；Using elastic parts so that pressure
Disk can reset rapidly when in use, and when needing to pick up packing box to be processed, drive mechanism pushes platen so that platen with
It is concordant located at feed mechanism above, it is easy to feed mechanism that packing box to be processed is delivered on platen.In delivery phase pressure
Disk lifting in the presence of elastic parts, packing box clamping to be processed is departed from, vacantly with feed mechanism, it is to avoid to be processed
There is cut in packing box, influences yield rate.
The platen includes base and tabletting, and the tabletting is hinged on the base, the tabletting and the base it
Between be provided with torsion spring, the tabletting be provided with trigger, the trigger be located at the drive mechanism lower section.First with drive when using
Motivation structure lifts tabletting, and now packing box to be processed is delivered between tabletting and base by feed mechanism, then by tabletting
Put down, make tabletting and base engagement, clamp packing box.Play clamping action.Multigroup tabletting can be hinged on base, is realized many
Point clamping, improves the steadiness of clamping.So that clamping is more firm.Trigger can cause drive mechanism to utilize using lever principle
Less strength enables to tabletting to open maximum, energy-conserving and environment-protective.Strip iron plate is set on pressing plate upper surface, in iron plate
End sets trigger, it is not necessary to which each pressing plate is simple provided with driving mechanism structure, cost-effective.
The mechanism that prevents adhesion includes the high-pressure nozzle of the side in the lower template of the marking press and the bead cutter,
The high-pressure nozzle is in mounting seat, and the top of the high-pressure nozzle is concordant with the upper surface of the lower template, the high pressure
Shower nozzle is provided with valve by soft pipe connection blower fan, the flexible pipe.It is opened and closed using controller control valve door so that having plastics bag
Mounted box is opened by valve during lower template, high-pressure nozzle spray painting, and no plastic packing box by when then valve close, it is to avoid
High-pressure nozzle continuous firing, reduces lower template temperature, influences fervent effect.
When there is plastic packing box to stick in lower template, one side valve is opened, and gases at high pressure spray by high-pressure nozzle
Go out, on the other hand a part of gases at high pressure drive high-pressure nozzle one segment distance of motion upwards, high-pressure nozzle are exposed so that high pressure
Shower nozzle is slightly above the surface of lower template so that high-pressure nozzle jet is more smoothly, and pressure is bigger, and modeling is enabled in a short time
Material packing box is separated with lower template, and because gas time of contact is short, will not be to the form of the plastic packing box under the condition of high temperature
Produce influence, rate of reducing the number of rejects and seconds.
, can also be under high-pressure nozzle in order to prevent gases at high pressure from not enough causing high-pressure nozzle fully extended because of pressure
Provided with hydraulic mechanism, high-pressure nozzle is driven to move up and down by hydraulic mechanism, it is ensured that high-pressure nozzle can be fully extended, it is ensured that
Plastic packing box is enabled to be separated with lower template in short time.
The upper surface of the lower template is provided with a pair of wind guide tanks, and the top of the wind guide tank is concordant with the high-pressure nozzle.
The trend of wind guide tank 11 is consistent with the direction of motion of plastic packing box, when needing to blow, the high pressure blown out through high-pressure nozzle
Gas flows along wind guide tank, reduces impact of the gases at high pressure to plastic packing box, rate of reducing the number of rejects and seconds.
The mounting seat includes a pair of supporting and a pair of stopper slots on shell, and support frame as described above is described spacing
Slided in groove, the high-pressure nozzle is provided with the supported hole being adapted to support frame as described above, the high-pressure nozzle is pacified by supported hole
On support frame as described above.When needing to blow, high-pressure nozzle is moved upwards under the drive of gases at high pressure or hydraulic mechanism,
Spacing via stopper slot, the height that control high-pressure nozzle stretches out so that the efficiency of high-pressure nozzle is maximized improves production efficiency drop
Low percent defective.
The material removing mechanism includes straight line driving mechanism and thimble, it is characterised in that the straight line driving mechanism is provided with
Jacking block, the jacking block is provided with tipping bucket, and the tipping bucket is movably connected on jacking block；
Thimble is fixed with the lower surface of the tipping bucket, the straight line driving mechanism is provided with what is be adapted with the tipping bucket
Stopping means.Straight line driving mechanism can be hydraulic mechanism, pneumatic mechanism or telescope motor.When needing de- material, hydraulic mechanism band
Dynamic jacking block, tipping bucket and thimble are moved downward, when moving to stopping means, jacking block Continued downward motion, now tipping bucket due to
The effect of stopping means is rotated by axle of jacking block, drives thimble skew so that thimble pushes down plastic packing box so that plastics
Packing box realizes de- material action from gripping conveyor structure.Need not manually it participate in, automaticity is high.And operating principle and knot
Structure is simple, low manufacture cost, and the lower edge in de- material due to thimble is smooth, the plastic packing box that will not be damaged under high temperature,
High yield rate.
The tipping bucket is on the lower surface of the jacking block, and one end of the tipping bucket is hinged on the jacking block, described to turn over
The other end of bucket is provided with spring, and one end of the spring is fixedly connected on the tipping bucket, and the other end of the spring, which is fixed, to be connected
On the shell for being connected on the hydraulic mechanism.
In order that skip bucket reset, spring is provided with tipping bucket away from the side being hinged after the completion of de- material, when taking off material, spring with
The action stretching energy storage of hydraulic mechanism, is completed, hydraulic mechanism resets rear dump and resetted under the action of the spring, it is to avoid top in de- material
Pin contacts damage plastic packing box with plastic packing box for a long time.
The tipping bucket is provided with flange with the side that the jacking block is hinged, and the stopping means is L-shaped limited block, described
The long side of limited block is fixed on the housing, and the short side of the limited block is placed in the lower section of the flange, the length of the short side
The equal length of degree and the flange.
The position of flange is limited using L-shaped limited block, under the drive of hydraulic mechanism, flange is fastened on limited block
On, that is, enable tipping bucket to be rotated by axle of jacking block, drive thimble movement so that thimble pressure 23 lives plastic packing box 4 so that modeling
Material packing box 4 realizes de- material action from gripping conveyor structure 3.Need not manually it participate in, automaticity is high.And operating principle
And simple in construction, low manufacture cost, the lower edge in de- material due to thimble is smooth, the plastics package that will not be damaged under high temperature
Box 4, high yield rate.
The Trash-cleaning Mechanism includes the cope plate in drive mechanism and the lower template on pedestal, the lower template
Two ends be provided with conveying mechanism, the cope plate is provided with stripping knife fixed mount, and the stripping knife fixed mount is removable by bolt
That unloads is fixed on the cope plate, and the stripping knife fixed mount is provided with stripping knife；The lower template be provided with it is described clear
The corresponding material-dropping hole of useless knife.
When stripping starts, controller control hydraulic mechanism is moved downward（Moved towards lower template direction）, drive stripping
Knife is moved downward, and clears up waste material so as to neat and tidy, under the drive of stripping knife, and waste material falls into falling in lower template
Expect in hole, and the plastic packing box after stripping is then stayed in lower template, reaches the separation of waste material and plastic packing box, whole mistake
Journey is by controller control, it is only necessary to which a small amount of human attendance, the product cleannes of production are high, and duty personnel does not participate in clear directly
Except the operation of waste material, personal safety is on the one hand ensure that, staff on the other hand can be avoided to contact plastic packing box, is kept
The cleannes of plastic packing box, rate of reducing the number of rejects and seconds.
The controller controls chain transfer respectively, feed mechanism, correction locating mechanism, marking press, bead cutter, anti-sticking
Connect mechanism, Trash-cleaning Mechanism, material removing mechanism.The stroke of i.e. all mechanisms reduces the use of sensor, also by controller control
Avoid influence of the process high temperature to sensor so that controlled precisely in whole process, fault rate is low, extension uses the longevity
Life, reduces cost.
Full-automatic softness line is segmented the method for work of die-cutting machine, is operated as follows：
1）Feeding
1.1）Suction unit draws the packing box to be processed being placed in trough,
1.2）The air-breathing of cylinder one, manufactures vacuum between suction unit and packing box, forms negative pressure；So that the gas outside sucker
Pressure is much larger than sucker and the air pressure of packing box so that sucker is drawn firmly, and it is firm to draw.Packing box is can adapt to when drawing not
Same thickness specification, wide adaptation range.
1.3）Packing box is transferred to supply unit by mechanical arm action；Accurately Stroke Control, control essence are carried out by controller
Degree is high.
1.4）Cylinder is deflated, and mechanical arm resets；Accurately Stroke Control is carried out by controller, control accuracy is high.
1.5）Packing box is delivered to correction locating mechanism through supply unit, that is, is transferred to step 2）；
2）Correction positioning
2.1）Directly packing box is delivered to before and after front and rear positioning unit is carried out by supply unit and positioned；
2.2）Left and right positioning unit adjustment packing box right position, step 3 is transferred to after carrying out left and right correction positioning）；
3）Clamping conveying
3.1）Carrying out step 2.1）While, drive mechanism integrally pushes platen, with step 2.1）Middle supply unit
Concordantly；The tabletting of drive mechanism driving simultaneously is opened；
3.2）In step 2）After the completion of tabletting close, platen reset, clamped；
3.3）Under the drive of chain transfer, clamping packing box is conveyed；
Gripping conveyor structure clamps packing box in whole process, i.e., can avoid resetting, improves production
Efficiency, old of reduction production.
4）Processing
4.1）Marking press is delivered to, the cope plate of marking press is pushed, folding line is extruded using high temperature on packing box；
4.2）Located at the mechanism work that prevents adhesion of marking press, high pressure blow-gas is utilized, it is to avoid because of the packaging box sticky of hot mastication
In the lower template for being connected in the first station；
4.3）Bead cutter is delivered to, the cope plate of bead cutter pushes, waste material is cut off；
4.3）Located at the mechanism work that prevents adhesion of bead cutter, high pressure blow-gas is utilized, it is to avoid because of the packaging box sticky of hot mastication
After being connected in the lower template of the second station, 5 are gone to step）；
Impression and trimming are processed using high frequency heating so that institute's backfin trace is mellow and full, and edge-smoothing, lines are soft
With sliced boundary is round and smooth, the impression depth is identical and high in machining efficiency, can disposably complete two kinds of techniques of impression and trimming, keep away
Exempted from impression in the prior art needs to separate progress with trimming technology, influences the defect of processing efficiency.
Gripping conveyor structure clamps plastic sheet in whole process, can during clamped one time impression and
Trimming two kinds of techniques, it is to avoid impression and trimming technology need separate progress, the defect of influence processing efficiency in the prior art.
5）De- material
5.1）Thimble discharges packing box from platen, is moved platen by chain transfer, realizes de- material；
6）Stripping
6.1）Packing box after processing is delivered to below Trash-cleaning Mechanism；
6.2）Stripping knife peels off waste material from packing box, and waste material is discharged by material-dropping hole.It is disposable to remove waste material, it is not required to
Artificial secondary operation is wanted, production efficiency is improved, while rate of reducing the number of rejects and seconds, improves product quality.
Claims (7)
1. full-automatic softness line segmentation die-cutting machine, including frame and controller, frame are provided with the chain transfer of closed loop, its
It is characterised by, the chain transfer is conveyed along the uniform some gripping conveyor structures of conveying direction, head end, the chain of the frame
Head end support wheel position is feeding end；
The center section of the frame is sequentially provided with marking press and bead cutter along conveying direction, between the marking press and bead cutter
And the rear end of bead cutter is provided with the mechanism that prevents adhesion；
Correction locating mechanism is provided between the feed mechanism and the chain transfer, the correction locating mechanism is located at machine
On frame；
The controller controls chain transfer, marking press, bead cutter and the mechanism that prevents adhesion respectively.
2. full-automatic soft line segmentation die-cutting machine according to claim 1, it is characterised in that set feeding at the feeding end
Mechanism, the feed mechanism is in frame, including trough, suction unit and supply unit, the both sides of the suction unit
Trough and supply unit are respectively equipped with, the suction unit includes uniform some on mechanical arm and cylinder one, the mechanical arm
Sucker, the sucker is connected with the cylinder one by pipeline；
The mechanical arm two ends are provided with drive mechanism, and the drive mechanism includes cylinder two and transmission arm, the two of the mechanical arm
End is on the transmission arm, and the cylinder two is connected with the transmission arm；
The transmission arm is hinged in the frame, and the cylinder two is fixed on the inwall of the frame；
The supply unit includes conveyer belt and some driven pulleys above the conveyer belt；
The driven pulley is fixed in the frame by cross bar, and the frame is provided with driven pulley adjusting means, described driven
Wheel adjusting means is used to adjust the spacing between the driven pulley and the conveyer belt；
One end of the cross bar is welded in the frame, and the other end of the cross bar is provided with driven pulley；
The driven pulley adjusting means includes the regulation screw in the frame and the adjusting knob being adapted to regulation screw,
One end of the adjusting knob is provided with rotary spanner, the other end of the adjusting knob through the regulation screw and with the horizontal stroke
The upper surface contact of bar；
Side of the trough away from suction unit is provided with clamp system, and the clamp system includes being hinged on the trough
On catch and the spring on catch, one end of the spring is fixed on the catch, and the other end of the spring is consolidated
It is scheduled on the side wall of the trough.
3. full-automatic soft line segmentation die-cutting machine according to claim 2, it is characterised in that the correction locating mechanism bag
Front and rear positioning unit and left and right positioning unit are included, the front and rear positioning unit is located on gripping conveyor structure and and gripping conveyor
Structure is used cooperatively, the left and right positioning unit be located at the gripping conveyor structure front end, it is described before and after positioning unit with it is described
Left and right positioning unit connects controller respectively；
The left and right positioning unit is included located at the sliding axle of the front end of the gripping conveyor structure and on sliding axle
A pair of locating pieces；
The locating piece includes the sliding motor on the sliding axle, and the sliding motor is sheathed on the sliding axle,
The sliding motor is slided on sliding axle；
One end of the sliding motor is provided with plectrum, described plectrum one end on the sliding motor, the plectrum it is another
End is concordant with the feed mechanism；
Positioning unit includes some catch being located on the gripping conveyor structure and located at the catch back side before and after described
Bracing piece；
The two ends of the bracing piece, which are provided with adjustment hole, the adjustment hole, is provided with regulating bolt, and the rear side of the adjustment hole is provided with
Block.
4. full-automatic soft line segmentation die-cutting machine according to claim 1, it is characterised in that the gripping conveyor structure bag
The platen on chain transfer and the drive mechanism being fixed on support are included, the two ends of the platen are provided with positioning seat, institute
State positioning seat and be provided with the groove adapted to platen lower surface；The drive mechanism is described on the upper surface of the platen
Elastic parts is provided between platen and the positioning seat；
The platen includes base and tabletting, and the tabletting is hinged on the base, set between the tabletting and the base
There is torsion spring, the tabletting is provided with trigger, and the trigger is located at the lower section of the drive mechanism.
5. full-automatic soft line segmentation die-cutting machine according to claim 1, it is characterised in that the mechanism that prevents adhesion includes
The high-pressure nozzle of side in the lower template of the marking press and the bead cutter, the high-pressure nozzle is located in mounting seat,
The top of the high-pressure nozzle is concordant with the upper surface of the lower template, and the high-pressure nozzle is described by soft pipe connection blower fan
Flexible pipe is provided with valve.
6. the full-automatic soft line segmentation die-cutting machine according to claim 1-5 any one, it is characterised in that described anti-sticking
Even the rear end of mechanism is provided with Trash-cleaning Mechanism, and material removing mechanism is provided between the Trash-cleaning Mechanism and chain transfer；
The material removing mechanism includes straight line driving mechanism and thimble, it is characterised in that the straight line driving mechanism is provided with jacking block,
The jacking block is provided with tipping bucket, and the tipping bucket is movably connected on jacking block；
Be fixed with thimble on the lower surface of the tipping bucket, the straight line driving mechanism be provided with the tipping bucket be adapted it is spacing
Device；
The tipping bucket is on the lower surface of the jacking block, and one end of the tipping bucket is hinged on the jacking block, the tipping bucket
The other end is provided with spring, and one end of the spring is fixedly connected on the tipping bucket, and the other end of the spring is fixedly connected on
On the shell of the straight line driving mechanism；
The tipping bucket is provided with flange with the side that the jacking block is hinged, and the stopping means is L-shaped limited block, described spacing
The long side of block is fixed on the housing, and the short side of the limited block is placed in the lower section of the flange, the length of the short side with
The equal length of the flange.
7. full-automatic soft line segmentation die-cutting machine according to claim 6, it is characterised in that the Trash-cleaning Mechanism includes setting
In the cope plate in drive mechanism and the lower template on pedestal, the two ends of the lower template are provided with conveying mechanism, it is described on
Template is provided with stripping knife fixed mount, and the stripping knife fixed mount is detachably mounted on the cope plate by bolt, institute
Stripping knife fixed mount is stated provided with stripping knife；The lower template is provided with the material-dropping hole corresponding with the stripping knife.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720222483.9U CN206544343U (en) | 2017-03-08 | 2017-03-08 | Full-automatic softness line segmentation die-cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720222483.9U CN206544343U (en) | 2017-03-08 | 2017-03-08 | Full-automatic softness line segmentation die-cutting machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106739137A (en) * | 2017-03-08 | 2017-05-31 | 扬州硕包新材料科技有限公司 | A kind of full-automatic soft line segmentation die-cutting machine and its method of work |
| CN108996213A (en) * | 2018-06-29 | 2018-12-14 | 苏州富强科技有限公司 | A kind of separated structure |
| CN111361205A (en) * | 2020-03-30 | 2020-07-03 | 马婧 | Automatic processing system for corrugated paper packaging box manufacturing |
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2017
- 2017-03-08 CN CN201720222483.9U patent/CN206544343U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106739137A (en) * | 2017-03-08 | 2017-05-31 | 扬州硕包新材料科技有限公司 | A kind of full-automatic soft line segmentation die-cutting machine and its method of work |
| CN108996213A (en) * | 2018-06-29 | 2018-12-14 | 苏州富强科技有限公司 | A kind of separated structure |
| CN108996213B (en) * | 2018-06-29 | 2023-10-03 | 苏州富强科技有限公司 | Separation structure |
| CN111361205A (en) * | 2020-03-30 | 2020-07-03 | 马婧 | Automatic processing system for corrugated paper packaging box manufacturing |
| CN111361205B (en) * | 2020-03-30 | 2021-07-02 | 马婧 | Automatic processing system for corrugated paper packaging box manufacturing |
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