CN206519551U - A kind of aluminium ingot cast molding Self-curing conveying device - Google Patents
A kind of aluminium ingot cast molding Self-curing conveying device Download PDFInfo
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- CN206519551U CN206519551U CN201720224015.5U CN201720224015U CN206519551U CN 206519551 U CN206519551 U CN 206519551U CN 201720224015 U CN201720224015 U CN 201720224015U CN 206519551 U CN206519551 U CN 206519551U
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- chain
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- conveyer belt
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- water
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Abstract
The utility model discloses a kind of aluminium ingot cast molding Self-curing conveying device, including carriage, chain-type conveyer belt, the carriage includes horizontal segment and raising section, the chain-type conveyer belt is arranged on the carriage, and be driven along carriage loop back, mould is provided with the chain-type conveyer belt, mould is provided with cavity, multistage cooling device is provided with the chain-type conveyer belt, multistage cooling device includes first, second, 3rd cooling water sprinkler, the first cooling water sprinkler is arranged at the junction of carriage horizontal segment and raising section, the second cooling water sprinkler is arranged on carriage raising section, the 3rd cooling water sprinkler is arranged at the lower section of carriage and relative with the described second cooling water sprinkler position;Atomizer is provided with the first cooling water sprinkler, shower is provided with second, third cooling water sprinkler;Lubricating oil autotrophy protection unit is additionally provided with above the chain-type conveyer belt.
Description
Technical field
The utility model is related to cast aluminium processing technique field, and in particular to a kind of aluminium ingot cast molding conveying device.
Background technology
Traditional aluminum ingot casting conveying device includes being provided with chain on sprocket wheel conveyer, carriage, sprocket wheel conveyer
Bar formula conveyer belt, carriage includes horizontal segment and raising section, and chain-type conveyer belt carries out revolution circulation transmission, transmission along carriage
Take and mould is installed, mould, which has, is used for the cavity that aluminum component is molded;Aluminium melting furnace inculcates the aluminium of liquid to the cavity of mould,
Temperature of aluminum liquid is about 700 DEG C, then is cooled down by sprocket wheel transmission, and chain-type conveyer belt is passed through under the transmission of sprocket wheel conveyer
Cross carriage top to come off after end, opening up mould is overturn therewith, and the opening of mould is towards downside, after cooling and shaping
Aluminium ingot can drop because of own wt, realize the demoulding of aluminium ingot, and the unloaded mould after the demoulding continues to transport with chain-type conveyer belt
OK, by carriage bottom aluminium liquid casting end, downward opening mould is overturn therewith, and die cavity therein is opening up, proceeds
The casting of aluminium liquid.During above-mentioned cast molding, the cooling and shaping of aluminium ingot are to influence quality of ingot aluminum and the key of face shaping
Factor, aluminium liquid is in the horizontal segment gradually natural cooling of carriage, case-hardening, the first one-step forming of aluminium ingot, reaches behind raising section, to add
The cooling velocity of fast aluminium ingot, typically can carry out spray cooling to mould and aluminium ingot, make aluminium ingot fast curing-formed;Due to conveying dress
Put that stroke is shorter (20-30 meters or so), can using spray cooling region it is shorter (in raising section region, now aluminium ingot surface
It is cured, can spray water), and mould transmission speed is very fast, the use of one-level spray cooling is difficult to make mould and aluminium ingot fast cooling,
Also in molten state inside it when causing the aluminium ingot to come off, and then influence in the demoulding and stacking the shape of aluminium ingot.If in raising section
The water-spraying control region of large area is set, substantial amounts of cooling water, waste of resource is on the one hand needed;On the other hand, cooldown rate mistake
It is fast aluminium ingot and mould is produced larger harmomegathus deformation, influence product quality and die life.
In addition, in order to reduce the abrasion between chain-type conveyer belt and carriage, it is necessary to which regular injection lubricating oil enters
Row maintenance, traditional method is that chain is brushed by manual type, and because chain temperature is higher, lubricating oil is volatile, is needed
Want regular progress to brush, not only take time and effort, and brushing is uneven, and maintenance effect is simultaneously bad.
Utility model content
The utility model proposes a kind of aluminium ingot cast molding Self-curing conveying device for above-mentioned technical problem, effectively carries
The high cooldown rate of aluminium ingot and the structural damage caused by quick cooling is avoided, also achieve the autotrophy of chain-type conveyer belt
Shield, improves service life of equipment.
The utility model solves above-mentioned technical problem using following technical scheme:A kind of aluminium ingot cast molding Self-curing conveying
Device, including carriage, chain-type conveyer belt, the carriage include horizontal segment and raising section, and the chain-type conveyer belt is set
It is placed on the carriage, and is driven in the presence of chain sprocket driving device along the carriage loop back, the chain-type
Mould is fixedly installed on conveyer belt, the mould is provided with the cavity for aluminium ingot cast molding, the chain-type conveyer belt
Multistage cooling device is provided with, the multistage cooling device includes first, second, third cooling water sprinkler, and described first is cold
But water sprinkler is arranged at the junction of the carriage horizontal segment and raising section, and the second cooling water sprinkler is arranged at institute
State on carriage raising section, it is described 3rd cooling water sprinkler be arranged at the carriage lower section and with second cooling water
Sprinkler position is relative;Atomizer, second, third described cooling water sprinkler are provided with the first cooling water sprinkler
On be provided with shower, the outbound course of the atomizer and the shower is towards on the cavity of the mould;
Lubricating oil autotrophy protection unit, the lubricating oil autotrophy protection unit bag are additionally provided with above the chain-type conveyer belt
Include lubricating oil brush and contain the cylinder body of lubricating oil, the lubricating oil brush is fixed on the side of the chain-type conveyer belt,
The top of the lubricating oil brush is provided with oil filler point, and the oil filler point is connected by siphon pipe with the cylinder body, the lubrication
The bottom for covering with paint or varnish head is fixedly installed mandruka brush board, and the bottom of the mandruka brush board is supported with the chain-type conveyer belt
Connect.
At carriage horizontal segment end, the aluminium ingot top layer in mould has been cured, but inner most is still molten state,
Therefore, atomizer is set in the stage, mist cooling is carried out to aluminium ingot surface, one side water-cooled cooling speed is much larger than air
Natural cooling rate of temperature fall, can make aluminium ingot fast curing-formed, can be effective on the other hand because the impulsive force of water smoke is smaller
Reduce the impact forces to aluminium ingot surface, it is ensured that aluminium ingot surface is smooth.And the setting of the second cooling water sprinkler then ensure that
Thorough solidification to aluminium ingot, the setting of the 3rd cooling water sprinkler has then carried out effective temperature-reducing to unloaded mould, in order to follow-up
Releasing agent spraying process.
Optimization, the first, second, third cooling water sprinkler includes the water supply water of at least two parallel arrangeds
Pipe, the end closure of water supply water pipe one, other end connection press water;The water supply water pipe is horizontally set at described by support bar
The top of chain-type conveyer belt, the cavity position of the bottom correspondence mould of the water supply water pipe equidistantly offers some water sprays
Mouthful;The atomizer is arranged at the water supply water pipe water jet end of the first cooling water sprinkler, and the shower is arranged at
Described second and the 3rd cooling water sprinkler water supply water pipe water jet end.
Optimization, the water jet mutual dislocation arrangement on front and rear two water supply water pipes, to reduce sprinkling dead angle.
Optimization, the shower is the hollow pipe fitting of both ends open, and one end of the shower connects the water jet
End, the other end of the shower is in Duckbill type, to expand the transverse sprinkling area of cooling water.
Optimization, the chain-type conveyer belt includes two groups of identical chains of set up in parallel, and the chain is by some phases
Same carrier bar is formed by being hinged to be hinged before and after pin, and described be hinged on pin is arranged with roller, is set on the carriage
It is equipped with the transmission track of the correspondence roller;The bottom of the mandruka brush board is connected on the roller, the porous sea
The length of continuous brush board is identical with the cross-sectional circumferential girth of the roller.
Optimization, limited roller is arranged at intervals with the chain, the main body of the limited roller is identical with the roller,
Limiting plate is coaxially arranged with the side of the limited roller, the main body of the limited roller is arranged on the top of the transmission track
On face, the limiting plate is connected on the side of the transmission track.
The utility model has the advantage of:The utility model is cooled down by the multistage such as water smoke mist cooling and spray cooling
With reference to mode, effectively increase the cooling and solidifying molding rate of aluminium ingot, and reduce the damage to aluminium ingot and conveying device;It is logical
Simple mandruka brush and syphon feed design are crossed, chain roller is in rolling contact with sponge brush whole process, realizes lubricating oil
Automatic uniform is brushed, and greatlys save cost of labor, and improve maintenance quality.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present utility model;
Fig. 2 is the structural representation of the first cooling water sprinkler in the utility model;
Fig. 3 is the overall structure diagram of second, third cooling water sprinkler in the utility model;
Fig. 4 is the overall structure diagram of mold release agent spraying device in the utility model;
Fig. 5 is the cross-sectional structure schematic diagram of mold release agent spraying device in the utility model;
Fig. 6 is the overall structure diagram of lubricating oil autotrophy protection unit in the utility model;
Fig. 7 is the cross-sectional structure schematic diagram of lubricating oil autotrophy protection unit in the utility model.
Embodiment
As shown in figs. 1-7, a kind of aluminium ingot cast molding conveying device, including carriage 1, chain-type conveyer belt 2, it is described defeated
Frame 1 is sent to include horizontal segment and raising section, the chain-type conveyer belt 2 is arranged on the carriage 1, and in chain sprocket driving device
It is driven in the presence of 3 along the loop back of carriage 1, mould 4, the mould is fixedly installed on the chain-type conveyer belt 2
Tool 4 is provided with the cavity 41 for aluminium ingot cast molding, the chain-type conveyer belt 2 and is provided with multistage cooling device, described many
Level cooling device includes the first cooling cooling cooling water sprinkler 7 of water sprinkler the 6, the 3rd of water sprinkler 5, second, described first
Cooling water sprinkler 5 is arranged at the junction of the horizontal segment of carriage 1 and raising section, and the second cooling water sprinkler 6 is set
Be placed on the raising section of carriage 1, it is described 3rd cooling water sprinkler 7 be arranged at the carriage 1 lower section and with it is described
Second cooling water sprinkler 6 position is relative;Atomizer 51 is provided with the first cooling water sprinkler 5, described second is cold
But shower 61 is provided with the cooling of water sprinkler the 6, the 3rd water sprinkler 7, the atomizer 51 and the shower 61
Outbound course is towards on the cavity 41 of the mould 4;
The lower section of the chain-type conveyer belt 2 is additionally provided with mold release agent spraying device 8, the mold releasing agent spraying device 8
It is driven in being provided with the downstream position of the described 3rd cooling water sprinkler 7, the mold releasing agent spraying device 8 with the mould 4
The corresponding push switch 81 of frequency.
The top of the chain-type conveyer belt 2 is additionally provided with lubricating oil autotrophy protection unit 10, the lubricating oil Self-curing dress
Putting 10 includes lubricating oil brush 101 and contains the cylinder body 102 of lubricating oil, and the lubricating oil brush 101 is fixed on the chain-type
On the side of conveyer belt 2, the top of the lubricating oil brush 101 is provided with oil filler point 103, and the oil filler point 103 passes through siphon
Pipe 104 is connected with the cylinder body 102, and the bottom of the lubricating oil brush 101 is fixedly installed mandruka brush board 105, described
The bottom of mandruka brush board 105 is abutted with the chain-type conveyer belt 2.
At carriage horizontal segment end, the aluminium ingot top layer in mould has been cured, but inner most is still molten state,
Therefore, atomizer is set in the stage, mist cooling is carried out to aluminium ingot surface, one side water-cooled cooling speed is much larger than air
Natural cooling rate of temperature fall, can make aluminium ingot fast curing-formed, can be effective on the other hand because the impulsive force of water smoke is smaller
Reduce the impact forces to aluminium ingot surface, it is ensured that aluminium ingot surface is smooth.And the setting of the second cooling water sprinkler then ensure that
Thorough solidification to aluminium ingot, the setting of the 3rd cooling water sprinkler has then carried out effective temperature-reducing to unloaded mould, in order to follow-up
Releasing agent spraying process.
First cooling water sprinkler 5, the second cooling cooling of water sprinkler the 6, the 3rd water sprinkler 7 includes two simultaneously
The water supply water pipe 9 of row arrangement, the end closure of water supply water pipe 9 one, other end connection press water;The water supply water pipe 9 passes through branch
Strut 91 is horizontally set at the top of the chain-type conveyer belt 2, and the bottom of the water supply water pipe 9 corresponds to the recessed of the mould 4
The position of chamber 41 equidistantly offers some water jets 92;The atomizer 51 is arranged at the confession of the first cooling water sprinkler 5
The water jet end of water water pipe 9, the shower 61 is arranged at the second cooling water sprinkler 6 and the 3rd cooling water sprinkler 7
The water jet end of water supply water pipe 9.
The mutual dislocation of water jet 92 arrangement before and after described on two water supply water pipes 9, to reduce sprinkling dead angle.
The shower 61 is the hollow pipe fitting of both ends open, and one end of the shower 61 connects the water jet end
92, the other end of the shower 61 is in Duckbill type, to expand the transverse sprinkling area of cooling water.
The mold releasing agent spraying device 8 includes the jet pipe 82 and releasing agent pressurized tank 83 being connected with each other, and the jet pipe 82 is horizontal
To the bottom for being arranged at the chain-type conveyer belt 2, the correspondence position of die cavity therein 41 is opened up on the side wall of the jet pipe 82
Have and release agent nozzle 84 is provided with some spray orifices 821, the spray orifice 821, the push switch 81 is arranged at the jet pipe
82 and the junction of releasing agent pressurized tank 83, the push switch 81 includes Switch main body 811, pressing plate 812, back-moving spring
813, the pressing plate 812 is bending shape component, and the bending section of the pressing plate 812 is provided with pivotal axis 814, and the switch is originally
Pivot block 815 is provided with body 811, the pressing plate 812 is articulated on the Switch main body 811 by pivotal axis 814, described
The two ends of back-moving spring 813 are connected with the pressing plate 812 and Switch main body 811 respectively;Under nature, the pressing plate
812 head end is located at the top of button 816 of the Switch main body 811, and the tail end of the pressing plate 812 is passed positioned at the chain-type
Send in the chain space of band 2, the Switch main body 811 is closed;The chain-type conveyer belt 2 drives the pressing plate 812 along institute
State pivotal axis 814 to rotate, the head end of the pressing plate 812 is pressed the button 816, the Switch main body 811 is opened, described
Releasing agent pressurized tank 83 exports releasing agent to jet pipe 82 and release agent nozzle 84, and die cavity therein 41 is sprayed.
The chain-type conveyer belt 2 includes two groups of identical chains of set up in parallel, and the chain is by some identical chains
Plate 21 is formed by being hinged to be hinged before and after pin 22, and described be hinged on pin 22 is arranged with roller 23, under nature, institute
State gap of the tail end of pressing plate 812 between two adjacent rollers 23;Correspondence is provided with the carriage 1 described
The transmission track 11 of roller 23.
The bottom of the mandruka brush board 105 is connected on the roller 23, the length of the mandruka brush board 105
It is identical with the cross-sectional circumferential girth of the roller 23.
Limited roller 24 is arranged at intervals with the chain, the main body of the limited roller 24 is identical with the roller 23,
Limiting plate 25 is coaxially arranged with the side of the limited roller 24, the main body of the limited roller 24 is arranged on the transmission rail
On the top surface in road 11, the limiting plate 25 is connected on the side of the transmission track 11.
The process of above-mentioned releasing agent spraying is:Under nature, releasing agent pressurized tank 83 is closed, and chain-type is passed
Send after band 2 starts, roller 23 is rotated forward, touches and promote the tail end of pressing plate 812, drive the pressing plate 812 along described
Pivotal axis 814 is rotated, and the head end of the pressing plate 812 is pressed button 816, the Switch main body 811 is opened, the releasing agent
Pressurized tank 83 exports releasing agent to jet pipe 82 and release agent nozzle 84, die cavity therein 41 is sprayed, now back-moving spring 813
In extended state;After the tail end of pressing plate 812 reaches 23 peak of roller, pressing plate 812 is in back-moving spring 813
Depart from roller 23 under pulling force effect, be returned to nature, the head end of pressing plate 812 releases the compacting to button 816, and switch is originally
Body 811 is closed, and releasing agent stops spraying, until next roller 23 is touched and promotes the pressing plate 812 to rotate.Due to each
Roller 23 fixes one mould 4 of correspondence, and therefore, this mode makes the spraying frequency of releasing agent and the transmission frequency phase contract of mould
Close, so as to avoid invalid spraying, reduce waste.
The preferred embodiment of the utility model creation is the foregoing is only, not to limit the utility model wound
Make, all any modifications, equivalent substitutions and improvements made within the spiritual and principle that the utility model is created etc. all should be included
Within the protection domain that the utility model is created.
Claims (6)
1. a kind of aluminium ingot cast molding Self-curing conveying device, including carriage, chain-type conveyer belt, the carriage include water
Flat section and raising section, the chain-type conveyer belt are arranged on the carriage, and along institute in the presence of chain sprocket driving device
State and mould is fixedly installed on the transmission of carriage loop back, the chain-type conveyer belt, the mould is provided with to be poured for aluminium ingot
The cavity of type casting moulding, it is characterised in that multistage cooling device, the multistage cooling device are provided with the chain-type conveyer belt
Including first, second, third cooling water sprinkler, the first cooling water sprinkler is arranged at the carriage horizontal segment and carried
The junction of section is risen, the second cooling water sprinkler is arranged on the carriage raising section, the 3rd cooling water sprinkling
Device is arranged at the lower section of the carriage and relative with the described second cooling water sprinkler position;The first cooling water sprinkler
On be provided with atomizer, be provided with shower, the atomizer and the spray on second, third described cooling water sprinkler
The outbound course of shower pipe is towards on the cavity of the mould;
Lubricating oil autotrophy protection unit is additionally provided with above the chain-type conveyer belt, the lubricating oil autotrophy protection unit includes profit
Lubricating oil brush and the cylinder body for containing lubricating oil, the lubricating oil brush is fixed on the side of the chain-type conveyer belt, described
The top of lubricating oil brush is provided with oil filler point, and the oil filler point is connected by siphon pipe with the cylinder body, the oil brush
The bottom of head is fixedly installed mandruka brush board, and the bottom of the mandruka brush board is abutted with the chain-type conveyer belt.
2. aluminium ingot cast molding Self-curing conveying device as claimed in claim 1, it is characterised in that described first, second,
Three cooling water sprinklers include the water supply water pipe of at least two parallel arrangeds, and the end closure of water supply water pipe one, the other end connects
Connect press water;The water supply water pipe is horizontally set at the top of the chain-type conveyer belt, the water supply water pipe by support bar
The cavity position of the bottom correspondence mould equidistantly offer some water jets;It is cold that the atomizer is arranged at described first
But the water supply water pipe water jet end of water sprinkler, the shower be arranged at described second and the 3rd cooling water sprinkler water supply
Water pipe water jet end.
3. aluminium ingot cast molding Self-curing conveying device as claimed in claim 2, it is characterised in that two water supply before and after described
Water jet mutual dislocation arrangement on water pipe.
4. aluminium ingot cast molding Self-curing conveying device as claimed in claim 2, it is characterised in that the shower is two ends
The hollow pipe fitting of opening, one end of the shower connects the water jet end, and the other end of the shower is in Duckbill type.
5. aluminium ingot cast molding Self-curing conveying device as claimed in claim 1, it is characterised in that the chain-type conveyer belt
Two groups of identical chains including set up in parallel, the chain is hinged by some identical carrier bars by being hinged before and after pin
Form, described be hinged on pin is arranged with roller, the transmission track of the correspondence roller is provided with the carriage;It is described many
The bottom of hole sponge brush board is connected on the roller, the length of the mandruka brush board and the cross-sectional circumferential of the roller
Girth is identical.
6. aluminium ingot cast molding Self-curing conveying device as claimed in claim 5, it is characterised in that interval is set on the chain
Limited roller is equipped with, the main body of the limited roller is identical with the roller, is coaxially arranged with the side of the limited roller
Limiting plate, the main body of the limited roller is arranged on the top surface of the transmission track, and the limiting plate is connected to the transmission
On the side of track.
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CN201720224015.5U CN206519551U (en) | 2017-03-08 | 2017-03-08 | A kind of aluminium ingot cast molding Self-curing conveying device |
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CN201720224015.5U CN206519551U (en) | 2017-03-08 | 2017-03-08 | A kind of aluminium ingot cast molding Self-curing conveying device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108213401A (en) * | 2018-01-18 | 2018-06-29 | 华北理工大学 | The method at the metallurgical mouth of a river and molding casting of molding casting |
CN108656419A (en) * | 2018-05-30 | 2018-10-16 | 山东蒂德精密机床有限公司 | Cast mineral alternating temperature curing system and its working method |
CN109896081A (en) * | 2019-04-15 | 2019-06-18 | 上海应用技术大学 | A kind of aluminium baling equipment |
CN110315383A (en) * | 2019-06-27 | 2019-10-11 | 宁夏共享机床辅机有限公司 | Chip cleaner for lathe dry-type processing |
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2017
- 2017-03-08 CN CN201720224015.5U patent/CN206519551U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108213401A (en) * | 2018-01-18 | 2018-06-29 | 华北理工大学 | The method at the metallurgical mouth of a river and molding casting of molding casting |
CN108656419A (en) * | 2018-05-30 | 2018-10-16 | 山东蒂德精密机床有限公司 | Cast mineral alternating temperature curing system and its working method |
CN109896081A (en) * | 2019-04-15 | 2019-06-18 | 上海应用技术大学 | A kind of aluminium baling equipment |
CN109896081B (en) * | 2019-04-15 | 2024-06-18 | 上海应用技术大学 | Platform aluminium equipment of packing |
CN110315383A (en) * | 2019-06-27 | 2019-10-11 | 宁夏共享机床辅机有限公司 | Chip cleaner for lathe dry-type processing |
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