Rotor assembly assembles all-in-one
Technical field
The utility model is related to a kind of assembling all-in-one, more particularly to a kind of rotor assembly assembling all-in-one.
Background technology
Motor is to convert electrical energy into the most direct effective manner of mechanical energy, and various types of motors are widely used in family expenses
Electrical equipment and all departments of national economy production.Domestic electromechanics trade development relative maturity, but production technology or relatively rough
's.Many enterprises are also in manual processing in terms of motor production and assembly at present, or semi-automatic by easy equipment frock
Production.The reliability of its product, stability, uniformity is difficult to be protected, and not only converted products quality cannot be ensured, and
Low production efficiency, and then add production cost.With the raising of industrial intelligent degree, many enterprises need the production automated
Line come help enterprise complete upgrading.
Utility model content
Technical problem to be solved in the utility model be overcome the deficiencies in the prior art there is provided a kind of high automation,
The rotor assembly assembling all-in-one that high efficiency, cost are low and production product quality is high.
The technical scheme that the utility model is used is:The utility model includes frame, the rotor assembly assembling one
Machine also include the rotor and axle pre-loading mechanism, bearing and belt wheel feed mechanism and bearing in the frame and cooperated and
Belt wheel assemble mechanism, bearing and the belt wheel assemble mechanism includes servo-pressing machine, and the servo-pressing machine is filled provided with feedback
Put.
Further, rotor and the axle pre-loading mechanism include rotor conveyer belt, axis rail, slide rail, located at the conveyer belt
The dress axle riser of end, the manipulator coordinated above the dress axle riser and with the slide rail and on the manipulator
The guided way of side, the axis rail end is provided with swingle, and the swingle is provided with shaft through-hole and spill spin block, the swingle
Front is additionally provided with axle lever, the swingle, the guided way, the manipulator and the dress axle riser position it is mutually right
Should.
Further, it is equipped with the gas cooperated with it on the swingle, the manipulator and the big riser of dress axle
Cylinder and sensor;The guided way is made up of the symmetrical slide plate of two panels and spring mechanism.
Further, bearing and the belt wheel feed mechanism include rotate rotary column, located at it is described rotation rotary column on swing rod group,
Balance and material trough located at the swing rod group upper end, the swing rod group include the swing rod that some annular arrays are distributed, the pendulum
Disk is provided with breach, and the breach cooperates with the swing rod;The material trough is that two pieces of orthogonal thing blocks are spelled
It is bonded into, described material trough one end is provided with the charging aperture that conjunction is assembled with the swing rod, described charging aperture one end is provided with feed supplement cylinder,
The material trough perpendicular joints are provided with pusher cylinder, and the material trough other end is provided with discharging opening.
Further, bearing and the belt wheel feed mechanism also includes feeding sensor and stepper motor, the feeding sensing
Device is connected with the swing rod group, and the stepper motor is linked with the rotation rotary column.
Further, bearing and the belt wheel assemble mechanism is included by indent, positioning disk, spring stack and servo-pressing machine, institute
State and be located at the discharge outlet by indent, the positioning disk is located at described by above indent, and the spring stack is pressurized located at described
Coordinate on groove with the positioning disk, the servo-pressing machine is coordinated above the positioning disk and by indent with described, described
Bearing and belt wheel assemble mechanism also include and the round cylinder linked by indent.
Further, the servo-pressing machine is additionally provided with pressure head, screen and indicator lamp, the screen and the feedback device phase
Mutually coordinate.
Further, the rotor assembly assembling all-in-one also includes control system, the sensor, feeding sensor, gas
Cylinder, pusher cylinder, servo-pressing machine and feedback device are electrically connected with the control system.
Further, you and belt wheel feed mechanism quantity of the bearing are three, respectively bottom end bearing feed mechanism, upper end
Bearing feeder structure and upper end belt wheel feed mechanism.
Further, bearing and belt wheel the assemble mechanism quantity is two, is bottom end bearing assemble mechanism and upper end bearing
With belt wheel assemble mechanism, the bottom end bearing turns fitting mechanism and the bottom end bearing feed mechanism and coordinated, the upper end bearing and
Belt wheel assemble mechanism cooperates with the upper end bearing feed mechanism and upper end belt wheel feed mechanism simultaneously.
The beneficial effects of the utility model are:Because the utility model includes frame, the rotor assembly assembles all-in-one
Also include the rotor and axle pre-loading mechanism, bearing and belt wheel feed mechanism and bearing and band in the frame and cooperated
Assemble mechanism is taken turns, bearing and the belt wheel assemble mechanism includes servo-pressing machine, and the servo-pressing machine is provided with feedback device,
So, the utility model automaticity is high, compared with the existing technology into production, and the utility model is completed by feeding, processing, inspection
Survey, discharge full-automatic production requirement.Compared to traditional craft assembling, rotor assembly assembling all-in-one realizes automation, improves
Capacity efficiency, saves human cost, reduces labor intensity.And using servo-pressing machine press-in axle, bearing and belt wheel, it is right
The quality of product has more precise control, it is to avoid what manual operation was brought reprocesses and scrap.In addition with the semi-automation in market
Equipment is compared, and we have a set of perfect scheme, and some automation of motions of dependent, accomplish the fertile level of intelligence.Its
In provide data feedback in assembling product process, axle, bearing are being pressed into and when belt wheel, if the too big pressure of matching allowance is not
Enter, feedback pressure data are judged as defective products, then stopping press-in, to avoid product from thoroughly scrapping impaired with workbench.
Brief description of the drawings
Fig. 1 is the rotor and axle pre-loading mechanism structural representation;
Fig. 2 is Fig. 1 part-structure enlarged diagrams;
Fig. 3 is the bearing and belt wheel feed mechanism structural representation;
Fig. 4 is the bearing and belt wheel assemble mechanism structural representation;
Fig. 5 is the structural representation of the servo-pressing machine;
Fig. 6 is the utility model overall structure diagram;
Fig. 7 is the schematic top plan view that Fig. 6 removes the servo-pressing machine.
Embodiment
As shown in Figures 1 to 6, the utility model includes frame, and the rotor assembly assembling all-in-one also includes being located at institute
The rotor and axle pre-loading mechanism, bearing and belt wheel feed mechanism and bearing and belt wheel assemble mechanism in frame and cooperated is stated,
Bearing and the belt wheel assemble mechanism includes servo-pressing machine, and the servo-pressing machine is provided with feedback device.
In the present embodiment, rotor and the axle pre-loading mechanism include rotor conveyer belt, axis rail 1, slide rail 2, located at institute
State the dress axle riser 3 for transmitting end of tape, the manipulator 4 located at the top of dress axle riser 3 and with the slide rail 2 cooperation and be located at
The guided way 5 of the top of the manipulator 4, the end of axis rail 1 is provided with swingle 6, the swingle 6 provided with shaft through-hole and
Spill spin block 7, the front of swingle 6 is additionally provided with axle lever 8, the swingle 6, the guided way 5, the manipulator 4 and institute
The position for stating dress axle riser 3 is mutually corresponded to;It is equipped with and it on the swingle 6, the manipulator 4 and the dress axle riser 3
The cylinder and sensor of mutual cooperation;The guided way 5 is made up of the symmetrical slide plate of two panels and spring mechanism.
In the present embodiment, bearing and the belt wheel feed mechanism includes rotating rotary column 9, rotated located at described on rotary column 9
Swing rod group, balance 10 and material trough 11 located at the swing rod group upper end, the swing rod group include some annular arrays distribution
Swing rod 12, the balance 10 is provided with breach, and the breach cooperates with the swing rod 12;The material trough 11 is two pieces
The orthogonal thing block splicing synthesis, described one end of material trough 11 is provided with the charging aperture that conjunction is assembled with the swing rod, described
Charging aperture one end is provided with feed supplement cylinder 13, and the perpendicular joints of material trough 11 are provided with pusher cylinder 141, and the material trough 11 is another
One end is provided with discharging opening, and bearing and the belt wheel feed mechanism also includes feeding sensor and stepper motor, the feeding sensing
Device is connected with the swing rod group, and the stepper motor is linked with the rotation rotary column 9;The bearing you and belt wheel feeder
Structure quantity is three, respectively bottom end bearing feed mechanism, upper end bearing feed mechanism and upper end belt wheel feed mechanism.
In the present embodiment, bearing and the belt wheel assemble mechanism also includes by indent 14, positioning disk 15 and spring stack 16,
Described to be located at the discharge outlet by indent 14, the positioning disk 15 is located at described by the top of indent 14, and the spring stack 16 is set
In described by coordinating on indent 14 with the positioning disk 15, the servo-pressing machine located at the top of positioning disk 15 and with it is described
Coordinated by indent 14, bearing and the belt wheel assemble mechanism also includes and the round cylinder linked by indent 14;The axle
It is two to hold with belt wheel assemble mechanism quantity, is bottom end bearing assemble mechanism and upper end bearing and belt wheel assemble mechanism, it is described under
End bearing turns fitting mechanism and the bottom end bearing feed mechanism and coordinated, the upper end bearing and belt wheel assemble mechanism simultaneously with it is described
Upper end bearing feed mechanism and upper end belt wheel feed mechanism cooperate.
In the present embodiment, the rotor assembly assembling all-in-one also includes control system, the sensor, feeding sensing
Device, cylinder, pusher cylinder, servo-pressing machine and feedback device are electrically connected with the control system.
As described in Figure 7, the rotor assembly assembling all-in-one workflow system:In A(Rotor and axle pre-loading mechanism)It is complete
Pre-installed into rotor core and axle, by B(Belt wheel and bearing feeding area)Belt wheel and bearing are provided, by C(Bottom end bearing pressing machine
Structure)Complete the bearing assembling of axle and lower end, D(Work step displacement mechanical hand)Semi-finished product are taken into E(Upper end bearing and belt wheel press-in
Mechanism)The assembling of belt wheel and upper end bearing is carried out, underproof to be placed on F (the pending devices of NG) place, qualified is communicated
Band transports next finished product area to.
The utility model is applied to the technical field that rotor is assembled.
Although embodiment of the present utility model is described with practical solution, do not constitute and the utility model is contained
The limitation of justice, for those skilled in the art, the group according to this specification to the modification of its embodiment and with other schemes
Conjunction will be apparent from.