CN206514813U - A kind of turbocharger rotor automatic detection and processing unit (plant) - Google Patents
A kind of turbocharger rotor automatic detection and processing unit (plant) Download PDFInfo
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- CN206514813U CN206514813U CN201720230547.XU CN201720230547U CN206514813U CN 206514813 U CN206514813 U CN 206514813U CN 201720230547 U CN201720230547 U CN 201720230547U CN 206514813 U CN206514813 U CN 206514813U
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- turbocharger rotor
- centre bore
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Abstract
The utility model is related to a kind of equipment, and in particular to a kind of turbocharger rotor automatic detection and processing unit (plant).Technical scheme is as follows：Including centre bore system of processing, laser measurement system and control system, the centre bore system of processing includes frame, fixture, actuating unit, Poewr transmission mechanism, drill bit and adjustment mechanism；The laser measurement system includes Laser emission and receiver, measuring system processor, instruction input panel, alarm and display；The control system includes control signal, control output end and microprocessor；The centre bore system of processing is used for the centre bore for processing turbocharger rotor, the laser measurement system is used to detect the radial run-out value of turbocharger rotor and judged, and the control system is used to control and coordinate the centre bore system of processing and the laser measurement system.The utility model can effectively improve turbocharger rotor crudy, lift process velocity.
Description
Technical field
The utility model is related to a kind of equipment, and in particular to a kind of turbocharger rotor automatic detection and processing unit (plant).
Background technology
Turbocharger can allow internal combustion engine to increase inlet air density, improve internal combustion engine unit capacity, thus quilt
Extensive use.And turbocharger operationally has tens of thousands of to ten tens of thousands of rpms of high rotating speed, up to twenties had
Ten thousand rpms.So, the barycenter of supercharger rotor and the center line of rotary shaft slightly deviation will result in booster work
Unstable, reduction booster service life, or even cause booster to destroy and burst, jeopardize the peace of internal combustion engine and car and boat etc.
Entirely.Therefore, the processing and manufacturing of booster turbine rotor has high standards.
Because the size of turbine rotor is smaller, the deviation of the center line of its barycenter and rotary shaft is not easy direct measurement,
Need that by certain technological means and detection device the balance quality of turbine rotor, such as dynamic balancing machine etc. could be evaluated.And
The processing of turbine rotor is exactly the processing of turbine rotor centre bore first, afterwards, using centre bore as positioning datum, could carry out whirlpool
Take turns other manufacturing procedures of rotor；So, the processing of turbine rotor centre bore is the committed step of booster manufacture.At present each
Booster producer is numerous and confused all to pursue rotor high accuracy and efficient processing method.
Utility model content
The utility model provides a kind of turbocharger rotor automatic detection and processing unit (plant), carries out turbocharger rotor
The automatic processing of circle glitch detection and centre bore before processing, can effectively improve crudy, lift process velocity.
The technical solution of the utility model is as follows：
A kind of turbocharger rotor automatic detection and processing unit (plant), including centre bore system of processing, laser measurement system
And control system, the centre bore system of processing is including frame, fixture, actuating unit, Poewr transmission mechanism, drill bit and adjusts machine
Structure；The laser measurement system include Laser emission and receiver, measuring system processor, instruction input panel, alarm and
Display；The control system includes control signal, control output end and microprocessor；The centre bore system of processing is used
In the centre bore of processing turbocharger rotor, the laser measurement system is used to detect that the radial direction circle of turbocharger rotor to be jumped
Move value and judge, the control system is used to control and coordinate the centre bore system of processing and the laser measurement system
System.
Described turbocharger rotor automatic detection and processing unit (plant), wherein the fixture, actuating unit, power are transmitted
Mechanism, drill bit and adjustment mechanism are arranged in the frame, and the drill bit is arranged on the adjustment mechanism, the adjustment mechanism
Drive the drill bit do above and below, the front and rear movement with the three dimension directions in left and right, the control system controls the adjustment machine
Work movement and the work of the drill bit of the structure on three dimension directions；The fixture is used to clamping and positioning turbocharger
Rotor, the Poewr transmission mechanism is used to drive the fixture to rotate, and the actuating unit is used to provide the power transmission machine
Power needed for structure and adjustment mechanism.
Described turbocharger rotor automatic detection and processing unit (plant), wherein the Laser emission and receiver perpendicular to
The center of rotation axis arrangement of the fixture, the Laser emission is used to launch laser to turbocharger rotor with receiver
Hold at cap and receive the laser reflected；The instruction input panel is used for the radial run-out for inputting turbocharger rotor
Spend limiting value；The measuring system processor is according to the Laser emission and the transmitting laser and the phase of reflection laser of receiver
Difference calculates the actual radial run-out value of turbocharger rotor.
Described turbocharger rotor automatic detection and processing unit (plant), the actual radial direction that the laser measurement system is measured
Circle jitter values are shown on the display；The measuring system processor is by the actual radial run-out value and the radial direction
Circle bounce limiting value is contrasted, when the actual radial run-out value is more than the round beating degree limiting value, the alarm
Device sends the prompting sound, and the control system controls the drill bit to be stopped；When the actual radial run-out value is not more than
During the round beating degree limiting value, the alarm will not send the sound, the drill bit under the control of the control system from
It is dynamic to find the center of turbocharger rotor accurately and carry out the automatic processing of centre bore.
The beneficial effects of the utility model are：In the technical solution of the utility model, if the radial run-out value measured is big
In the circle beating degree limiting value of setting, stop the processing of centre bore, the underproof turbocharger rotor of balance can be avoided to enter
Enter processing link；It can realize that the turbine rotor qualified to balance realizes the automatic processing of centre bore, can effectively lift processing
Quality and speed, reduce processing cost.
Brief description of the drawings
Fig. 1 is turbocharger rotor automatic detection and processing unit (plant) structural representation；
Fig. 2 is turbocharger rotor automatic detection and control and the operation principle schematic diagram of processing unit (plant).
Marked in figure：1st, centre bore system of processing, 101, frame, 102, fixture, 103, actuating unit, 104, drill bit,
105th, adjustment mechanism, 106, Poewr transmission mechanism, 2, laser measurement system, 201, Laser emission and receiver, 202, measurement system
Unite processor, 203, instruction input panel, 204, alarm, 205, display, 3, control system, 301, control signal,
302nd, control output end, 303, microprocessor, 4, turbocharger rotor, 401, end cap.
Embodiment
As shown in Figure 1, 2, a kind of turbocharger rotor automatic detection and processing unit (plant), including centre bore system of processing 1,
Laser measurement system 2 and control system 3.
The centre bore system of processing 1 includes：Frame 101, fixture 102, actuating unit 103, drill bit 104, adjustment mechanism
105th, Poewr transmission mechanism 106；The laser measurement system 2 includes Laser emission and receiver 201, measuring system processor
202nd, instruction input panel 203, alarm 204 and display 205；The control system 3 includes control signal 301, control
Output end 302 and microprocessor 303；Microprocessor 303 passes through control signal 301 and control output end 302 and center
Hole machined system 1 is connected with laser measurement system 2；The control system 3 is used for control and Consultation Center's hole machined system 1 and swashed
The work of light measurement system 2.
The centre bore system of processing 1 is used to set the drill bit 104 on the processing of centre bore, the adjustment mechanism 105,
And drive the drill bit 104 do above and below, the front and rear movement with the three dimension directions in left and right, the control system 3 controls described
Work movement of the adjustment mechanism 105 on three dimension directions, and then control the work of drill bit 104.The fixture 102 is used for whirlpool
Clamping and positioning when wheel supercharger rotor 4 is detected and processed, and drive turbocharger rotor 4 to rotate in processing；It is described
Actuating unit 103 is responsible for providing power.
The Laser emission of the laser measurement system 2 is used to launch laser to tested turbocharger turn with receiver 201
At the end cap 401 of son 4, and receive the laser reflected at the end cap 401 of turbocharger rotor 4, the Laser emission
Center of rotation axis with receiver 201 perpendicular to the fixture 102 is arranged；The instruction input panel 203 is used to input whirlpool
Take turns the radial run-out degree limiting value of supercharger rotor 4；The measuring system processor 202 is according to transmitting laser and reflection laser
Phasometer calculate the actual radial run-out value of turbocharger rotor 4.The actual footpath that the laser measurement system 2 is measured
It can be shown on the display 205 to circle jitter values.
The measuring system processor 202 by the actual radial run-out value measured with setting radial run-out limiting value
Contrasted；If actual radial run-out value is more than the circle beating degree limiting value of setting, the alarm 204 can send prompting sound
Ring, the control of control system 3 processing drill 104 is stopped, add so as to avoid the underproof turbine rotor of balance from entering
Work link.
The measuring system processor 202 by the actual radial run-out value measured with setting radial run-out limiting value
Contrasted；If the actual radial run-out value that the measuring system 2 is measured is not more than the circle beating degree limiting value of setting, institute
The sound will not be sent by stating alarm 204, and the processing drill 104 finds turbine rotor accurately automatically under the control of control system 3
Center, and carry out the automatic processing of turbine rotor centre bore.
Above is the explanation carried out to the utility model, the utility model, which is implemented, is not limited to described above；It is right
The improvement or replacement of specific embodiment disclosed herein can be recognized in related personnel in the art, is in the utility model
Spirit and scope in.
Claims (4)
1. a kind of turbocharger rotor automatic detection and processing unit (plant), it is characterised in that including centre bore system of processing, laser
Measuring system and control system, the centre bore system of processing include frame, fixture, actuating unit, Poewr transmission mechanism, drill bit
And adjustment mechanism；The laser measurement system include Laser emission and receiver, measuring system processor, instruction input panel,
Alarm and display；The control system includes control signal, control output end and microprocessor；The centre bore adds
Work system is used for the centre bore for processing turbocharger rotor, and the laser measurement system is used to detect turbocharger rotor
Radial run-out value and judge, the control system is used to control and coordinate the centre bore system of processing and the laser
Measuring system.
2. turbocharger rotor automatic detection according to claim 1 and processing unit (plant), it is characterised in that the folder
Tool, actuating unit, Poewr transmission mechanism, drill bit and adjustment mechanism are arranged in the frame, and the drill bit is arranged on the tune
On complete machine structure, the adjustment mechanism drive the drill bit do above and below, the front and rear movement with the three dimension directions in left and right, the control
System processed controls work movement and the work of the drill bit of the adjustment mechanism on three dimension directions；The fixture is used for
Clamp and positioning turbocharger rotor, the Poewr transmission mechanism is used to drive the fixture to rotate, and the actuating unit is used
Power needed for the Poewr transmission mechanism and adjustment mechanism are provided.
3. turbocharger rotor automatic detection according to claim 2 and processing unit (plant), it is characterised in that the laser
Center of rotation axis of the transmitting with receiver perpendicular to the fixture arranges that the Laser emission is used to launch laser with receiver
At to the end cap of turbocharger rotor and receive the laser that reflects；The instruction input panel is used to input turbocharging
The radial run-out degree limiting value of device rotor；The measuring system processor swashs according to the transmitting of the Laser emission and receiver
Light and the phasometer of reflection laser calculate the actual radial run-out value of turbocharger rotor.
4. turbocharger rotor automatic detection according to claim 3 and processing unit (plant), it is characterised in that the laser
The actual radial run-out value that measuring system is measured is shown on the display；The measuring system processor is by the reality
Radial run-out value is contrasted with the radial run-out limiting value, is jumped when the actual radial run-out value is more than the circle
During dynamic degree limiting value, the alarm sends the prompting sound, and the control system controls the drill bit to be stopped；When the reality
When border radial run-out value is not more than the round beating degree limiting value, the alarm will not send the sound, and the drill bit is in institute
State the automatic processing found the center of turbocharger rotor under the control of control system accurately automatically and carry out centre bore.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720230547.XU CN206514813U (en) | 2017-03-10 | 2017-03-10 | A kind of turbocharger rotor automatic detection and processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720230547.XU CN206514813U (en) | 2017-03-10 | 2017-03-10 | A kind of turbocharger rotor automatic detection and processing unit (plant) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206514813U true CN206514813U (en) | 2017-09-22 |
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ID=59870212
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720230547.XU Active CN206514813U (en) | 2017-03-10 | 2017-03-10 | A kind of turbocharger rotor automatic detection and processing unit (plant) |
Country Status (1)
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| CN (1) | CN206514813U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107883902A (en) * | 2017-10-25 | 2018-04-06 | 中国航发动力股份有限公司 | A kind of turbine rotor assembles jitter detection apparatus |
| CN113494879A (en) * | 2021-09-09 | 2021-10-12 | 新沂市凯宁工具有限公司 | Factory detection equipment for woodworking drill bit |
-
2017
- 2017-03-10 CN CN201720230547.XU patent/CN206514813U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107883902A (en) * | 2017-10-25 | 2018-04-06 | 中国航发动力股份有限公司 | A kind of turbine rotor assembles jitter detection apparatus |
| CN107883902B (en) * | 2017-10-25 | 2019-10-18 | 中国航发动力股份有限公司 | A kind of turbine rotor assembly jitter detection apparatus |
| CN113494879A (en) * | 2021-09-09 | 2021-10-12 | 新沂市凯宁工具有限公司 | Factory detection equipment for woodworking drill bit |
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