CN206507195U - A kind of processing unit (plant) suitable for golden-flower loose tea - Google Patents
A kind of processing unit (plant) suitable for golden-flower loose tea Download PDFInfo
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- CN206507195U CN206507195U CN201621293764.5U CN201621293764U CN206507195U CN 206507195 U CN206507195 U CN 206507195U CN 201621293764 U CN201621293764 U CN 201621293764U CN 206507195 U CN206507195 U CN 206507195U
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Abstract
The utility model is related to a kind of processing unit (plant) suitable for golden-flower loose tea, belongs to tea-processing equipment correlative technology field.Mainly include：Rack-mounted solid-state fermenter, solid-state fermenter is driven by actuating unit and rotated；Solid state fermentation tank top is feed inlet and outlet, and bottom has low head, and low head is connected with tealeaves linkage propulsion plant, and solid-state fermenter is internally provided with the block spacing for tealeaves linkage propulsion plant；The solid-state fermenter is connected by air inlet pipe with the side of atomization tank, and the opposite side of atomization tank is connected with air pipe line and steam pipework respectively；The side of the solid-state fermenter is additionally provided with blending tank, and blending tank is connected with the side of blending tank discharge nozzle, and the opposite side of blending tank discharge nozzle is connected with air inlet pipe and air duct respectively.The present apparatus structure brand-new by designing, can control water content needed for golden flower, temperature, air humidity, throughput, be produced with the automation size metaplasia for realizing golden-flower loose tea.
Description
Technical field
The utility model is related to tea-processing equipment correlative technology field, specifically, is to be related to one kind to be applied to golden flower
The processing unit (plant) of loose tea.
Background technology
It is critical process in Fu-brick tea process to grow dim, and its essence is by controlling certain external condition, is promoted
The growth and breeding of dominant bacteria-coronoid process dissipate capsule bacterium (Eurotium cristatum) in microorganism, produce golden yellow closes capsule
Shell, is commonly called as " golden flower ".Coronoid process dissipate capsule bacterium during growth and breeding, secrete ectoenzyme, such as cellulase, polyphenol oxidase,
Pectase, protease etc., and by its internal metabolism realize Tea color, perfume (or spice), flavor quality composition conversion, formed it is peculiar
Quality and flavor.
Golden-flower loose tea is a kind of new black tea developed based on Fu-brick tea processing technology, be using the sharp tea in day or other loose teas as
Raw material, passes through culture-coronoid process dissipate capsule bacterium of growing dim.Influence the factor that microorganism grows in tealeaves a lot, including tealeaves is aqueous
Amount, temperature, air humidity and throughput, are all the necessary requirements that it grows.Wherein, throughput is to determine microorganism growth
A key factor.Traditional tea-manufacturing technology is that the amount of oxygen that Institute of Micro-biology needs is adjusted by controlling tea volume density, tealeaves
Oxygen content is sufficient in the state of loose, miscellaneous beneficial to the growth of strong aerobic microbiological miscellaneous bacteria (such as aspergillus niger and mould)
There is shifting relation in bacterium and golden flower growth, so as to influence golden flower growth, this is also golden flower in compressed tea (such as Fu bricks
Tea) in production it is good and more difficult always the reason for grow dim in loose tea, cause the sale of golden-flower loose tea in the market not formed
Scale.
At present, the preparation of golden-flower loose tea is to use some simple or traditional containers that grow dim, and is unfavorable for controlling well
Condition, it is impossible to realize that automation size metaplasia is produced.For example, Chinese patent CN102640814B, which provides one kind, is not inoculated with making gold
The method of flower loose tea, the container that grows dim used is polypropylene culture bag, for pack culture.Chinese patent CN101491281B is provided
A kind of processing method of golden-flower loose tea, the container that grows dim used slights the tea tray or tea basket of establishment for bamboo, and sterilization need to be used when using
Liquid (such as alcohol) is sterilized, and this two kinds of technologies are that, by controlling suitable condition to prepare golden-flower loose tea, but can not automatically control wet
Degree, temperature, amount of oxygen, operating wastes time and energy, low production efficiency.
Another to have Chinese patent CN103283881A to provide a kind of solid fermentation process of golden flower white teas, fermentation tank used can
With temperature and humidity control, and it is strict with sterile, it in reality production is difficult that tealeaves thoroughly sterilizes that the fact, which is, and otherwise Tea color is fragrant
Taste is destroyed at high temperature under high pressure, influences tealeaves mouthfeel.Such a similar simple temperature and humidity control fermentation tank is difficult to send out loose tea
Flower, easily contaminates miscellaneous bacteria, causes damage in production.
In summary, growing dim for golden-flower loose tea still has technical barrier so far, and large-scale production is not implemented, once condition is controlled
It is improper, a large amount of aspergillus nigers, mould etc. will be grown, production is caused damage.
Utility model content
The purpose of this utility model be for overcome above-mentioned the deficiencies in the prior art there is provided it is a kind of be applied to golden-flower loose tea plus
Frock is put.The present apparatus structure brand-new by designing, can control water content needed for golden flower, temperature, air humidity, ventilation
Amount, is produced with the automation size metaplasia for realizing golden-flower loose tea.
In order to reach above-mentioned purpose, the utility model is adopted the following technical scheme that：
A kind of processing unit (plant) suitable for golden-flower loose tea, including：
Rack-mounted solid-state fermenter, solid-state fermenter is driven by actuating unit and rotated；
Solid state fermentation tank top is feed inlet and outlet, and bottom has low head, and low head is connected with tealeaves linkage propulsion plant,
Solid-state fermenter is internally provided with the block spacing for tealeaves linkage propulsion plant；
The solid-state fermenter is connected by air inlet pipe with the side of atomization tank, the opposite side of atomization tank respectively with air hose
Road is connected with steam pipework, and blast pipe is socketed with air inlet pipe；
The side of the solid-state fermenter is additionally provided with blending tank, and blending tank is connected with the side of blending tank discharge nozzle, mixes
The opposite side for closing tank discharge nozzle is connected with air inlet pipe and air duct respectively.
It is preferred that, chuck is installed on the solid-state fermenter.
It is preferred that, the upper and lower part of the solid-state fermenter is to be provided with thermometer and pressure on tapered structure, tank body
Power table, for monitoring the temperature and pressure in tank body.
It is preferred that, described tealeaves linkage propulsion plant includes reducing motor, and reducing motor is by transmission shaft driven to snail
Worm and gear mechanism, worm-and-wheel gear drives the drive screw that is vertically arranged to rotate, drive screw drive the stretching of compression round platform or
Condensation.Spacing by block when compressing round platform and touching block, its maximum position compressed, can be according to charge at block
And compression position adjustment tealeaves elasticity, so that tealeaves normally grows dim.
It is preferred that, the compression round platform is at least two-stage；
The one end of the outside of any level round platform in addition to highest round platform with expansion link is hinged, the other end of expansion link with
Highest round platform is hinged；
Adjacent round platform socket；
Lowermost level round platform coordinates with drive screw formation screw thread；
There are the planar portions for being used for compressing tealeaves in lowermost level round platform.
It is preferred that, the actuating unit includes motor, and motor is subtracted by belt drive worm reduction gear, worm gear
The axle that fast machine is connected to solid-state fermenter side by belt drive rotates tank body.
It is preferred that, the termination that the air inlet pipe is located inside solid-state fermenter is dome-type, and is provided with multiple apertures.
It is preferred that, stirring motor is provided with the top of the blending tank, stirring motor drives the stirring being located inside blending tank
Device is rotated.
It is preferred that, mass air flow sensor and air cleaner are installed on the air pipe line；
Vapor filter is installed on steam pipework.
It is preferred that, Temperature Humidity Sensor is installed, Temperature Humidity Sensor transmits signals to control mould on the blast pipe
Block, control module control motor operating.
While said structure scheme is provided, the utility model additionally provides a kind of method of utilization said apparatus, main
Comprise the following steps：
A, tealeaves is put into solid-state fermenter；
B, lead into solid-state fermenter and steam and make solid-state fermenter rotate, be well mixed tealeaves；
C, using blending tank tea juice is well mixed, tea juice is added in solid-state fermenter；
D, unlatching tealeaves linkage propulsion plant, compress tealeaves；
E, when air humidity is reduced in solid-state fermenter, into solid-state fermenter, atomized water spray is humidified, and blowing air, chuck
Insulation, grows dim；
Grow dim after end, tealeaves is poured out.
The beneficial effects of the utility model are：
(1) linked propulsion plant by setting tealeaves, simulate traditional fermentation condition, break away from natural environment temperature, humidity,
Limitation of the oxygen to growing dim, and sterile working is not required, loose tea is grown dim naturally, it is ensured that the stability of batch production.
(2) breach loose tea can not long golden flower technology barrier, and realize under different condition coronoid process dissipate capsule bacterium quantity and its
The control and regulation of its microbe species；The Automated condtrol of golden-flower loose tea preparation is realized, large-scale industrial production can be achieved.
(3) using the present apparatus produce golden-flower loose tea golden flower is luxuriant, tea perfume is strong, its compare with traditional black tea brick have it is golden
Flower bacterial content is high, mouthfeel with health-care efficacy more preferably the characteristics of.
Brief description of the drawings
Fig. 1 is positive structure schematic of the present utility model；
Fig. 2 is the rotary principle figure of solid-state fermenter in the utility model；
Fig. 3 a are 0 ° of tealeaves linkage propulsion plant and 90 ° of sectional structure chart in the utility model；
Fig. 3 b are 22.5 ° of tealeaves linkage propulsion plant and 112.5 ° of sectional structure chart in the utility model；
Fig. 3 c are 45 ° of tealeaves linkage propulsion plant and 135 ° of sectional structure chart in the utility model；
Fig. 3 d are 67.5 ° of tealeaves linkage propulsion plant and 157.5 ° of sectional structure chart in the utility model；
Fig. 4 is single-unit conical round table structural representation in the utility model；
Fig. 5 is the cooperation figure of worm-and-wheel gear and power transmission shaft in the utility model；
Fig. 6 is the transmission schematic diagram of drive screw in the utility model；
In figure：1st, solid-state fermenter；2nd, thermometer；3rd, port；4th, block；5th, feed inlet and outlet；6th, pressure gauge；7th, it is vented
Pipe；8th, air inlet pipe；9th, Temperature Humidity Sensor；10th, atomization tank；11；12nd, air cleaner；13rd, vapor filter；14th, worm gear is stirred
Mix device；15th, mass air flow sensor；16th, blending tank；17th, blending tank discharge nozzle；18th, worm reduction gear；19th, frame；20th, electricity is driven
Machine；21st, it is vented pipe port；22nd, chuck；23rd, low head；24th, tealeaves linkage propulsion plant；25th, reducing motor；26th, thermostatted water
Groove；27th, expansion link；28th, drive screw；29th, worm-and-wheel gear；30th, power transmission shaft；31st, round platform is compressed；32nd, round platform；33-1 mono-
Level round platform, 33-11, planar portions；33-2, two grades of round platforms；33-3, three-level round platform；33-4, level Four round platform；33-5, Pyatyi round platform；
34th, air duct；35th, jet chimney.
Embodiment
The utility model is described in detail below in conjunction with accompanying drawing.
Embodiment：As depicted in figs. 1 and 2, a kind of processing unit (plant) suitable for golden-flower loose tea, including solid-state fermenter 1, mist
Change tank 10, Water Tank with Temp.-controlled 26, blending tank 16, and equipped with fermentation control system.
Solid-state fermenter 1 is arranged in frame 19, and right flank one end is connected with air inlet pipe 8 and blast pipe 7 respectively, air inlet pipe
8 and blast pipe 7 it is parallel, and air inlet pipe 8 is located in blast pipe 7, and blast pipe 7 is connected with Temperature Humidity Sensor 9.
The air duct 34 is connected with atomization tank 10, in the Water Tank with Temp.-controlled 26 in frame 19 and solid-state fermenter 1
Cone chuck 22 be connected.Solid-state fermenter 1 is bicone, rotatable, is incubated by after the water flowing of chuck 22.
The upper cover of solid-state fermenter 1 is feed inlet and outlet 5, and low head 23 is connected with tealeaves linkage propulsion plant 24, solid-state hair
The inwall of fermentation tank 1 is provided with 4-8 block 4, and feed inlet and outlet 5 is provided with closure；The top of solid-state fermenter 1 is provided with the He of thermometer 2
Pressure gauge 6, for monitoring the temperature and pressure in solid-state fermenter 1.
Actuating unit, including motor 20 and worm reduction gear 18 are installed, motor 20 passes through skin in frame 19
Band drives worm reduction gear 18, and the axle that worm reduction gear 18 is connected to the side of solid-state fermenter 1 by belt drive sends out solid-state
Fermentation tank 1 rotates.
Fermentation control system is made up of host computer and the next control unit, while accurate detection control mixing speed,
Temperature and humidity value in solid-state fermenter 1.
Blending tank 16 is set for bottom discharge, and top is provided with stirring motor 11, and inside is provided with worm gear agitator 14, is used for
Tea juice is stirred, blending tank 16 is connected with air duct 34 and air inlet pipe 8 respectively by blending tank discharge nozzle 17.Air duct 34
On mass air flow sensor 15 and air cleaner 12 are installed.Air duct 34 is connected with atomization tank 10；Installed on jet chimney 35
There is vapor filter 13, jet chimney 35 is also connected with air duct 34.
As shown in Fig. 1, Fig. 3 a- Fig. 3 d and Fig. 5, tealeaves linkage propulsion plant 24 includes reducing motor 25, power transmission shaft 30, snail
Worm and gear mechanism 29, drive screw 28, expansion link 27 and compression round platform 31.Reducing motor 25 drives worm gear snail by power transmission shaft 30
Linkage 29 is rotated, and worm-and-wheel gear 29 drives drive screw 28 to rotate.
Wherein, compression round platform 31 is multi-stage taper structure, the outside of any level round platform in addition to highest round platform with it is right
One end of the expansion link 27 set is claimed to be hinged, the other end of expansion link 27 is hinged with highest round platform.Meanwhile, adjacent round platform 32
Socket；Lowermost level round platform 32 coordinates with the formation screw thread of drive screw 28；Having in lowermost level round platform 32 is used to compress the flat of tealeaves
Face.
For the present embodiment, compression round platform 31 specifically includes the one-level round platform 33-1 being socketed to form, two grades of round platform 33-
2nd, three-level round platform 33-3, level Four round platform 33-4 and Pyatyi round platform 33-5.
One-level round platform 33-1 is coordinated by screw thread with drive screw 28, has planar portions 33-11 inside one-level round platform 33-1.
In five round platforms, every grade of round platform 32 is made by stainless steel substrates, tapered column.
In five round platforms, the one end of the first order to the outside of fourth stage round platform 32 with two symmetrically arranged expansion links 27
It is hinged, the other end of expansion link 27 is hinged with Pyatyi round platform 33-5.
During charging, compression round platform 31 is stretched tapered.After tealeaves decatize terminates, solid-state fermenter 1 is rotated, tealeaves is existed
The bottom of solid-state fermenter 1, compression round platform 31 is on the top of solid-state fermenter 1.Now, drive screw 28 is rotated, one-level round platform 33-1
Begin to decline, when one-level round platform 33-1 contacts two grades of round platform 33-2 with the engaging lug of expansion link 27, one-level round platform 33-1 and two
Level round platform 33-2 is synchronously moved down, similar therewith, until five round platforms are compressed at utmost.If now suppressed range is not enough,
Then drive screw 28 is rotated further, and makes compression round platform 31 is overall to move down until being now the pressure in solid-state fermenter 1 at block 4
The contracting limit.
The degree of actual compression, can adjust tealeaves elasticity, so that tealeaves is normally sent out according to charge and compression position
Flower.
As another structure, it is the monolithic construction not being open up and down that can also directly select compression round platform 31, that is, is passed
When dynamic screw rod 28 is rotated, compression round platform 31 is directly moved up and down, then its compression travel is block 4 and the bottom of solid-state fermenter 1
The distance between portion subtracts the height of compression round platform 31.
Certainly, what the present embodiment was provided solely for is the structure that a kind of five round platforms are engaged, as an improvement, tertiary structure,
The structure of quaternary structure, six level structures or more level.When round platform rank is more, the gap between adjacent round platform is also just smaller,
However, round platform is how many level, in the case that its agent structure is that the compression round platform in this programme is similar, it should be considered as and this
Five level structure identical simple deformations of embodiment, also within the protection domain of this programme.
The port 3 that air inlet pipe 8 is located in solid-state fermenter 1 is dome-type structure, is above provided with aperture, air, steam, tea
Juice, water atomization vapour share same air inlet pipe 8 (i.e. the other end of air inlet pipe 8 is connected with atomization tank 10), from aperture when steam is discharged
Overflow.
The Temperature Humidity Sensor 9 that exhaust pipe port 21 is provided with aperture, blast pipe 7 is connected with control system.
Steam is conveyed through air inlet pipe 8 to tealeaves progress decatize by boiler tubing；Tea juice by the discharging opening of blending tank 16 squeeze into
Tracheae 8, and adjust air mass flow and be atomized tea juice, adjust water content of tea；Atomization tank 10 is used for adjusting during growing dim
Air humidity in water content of tea and tank.
During concrete operations, solid-state fermenter 1 is rotated, charging aperture is adjusted to equipment, compression round platform 31 is stretched, led to
Cross transmission belt the sharp tea in day is transported in solid-state fermenter 1, close closure；
Steam decatize 6-8min in short-term is then passed to, solid-state fermenter 1 is rotated while decatize, tealeaves is well mixed；
Driving worm gear agitator 14 is rotated, and Fu-brick tea juice is well mixed, and opens feed opening valve, and open air valve
Door, adjusts air mass flow 800L/min, and rotary solid-state fermentation tank 1 to charging aperture adds tea juice atomization in the inversion state of lower section
Enter in tealeaves, adjustment water content of tea 22-30%；Plurality of compact round platform 31 is successively condensed, tealeaves is compressed to appropriate location,
Air mass flow 200L/min is adjusted, tank is incubated 25-28 DEG C, when air humidity is reduced in solid-state fermenter, be passed through running water
Atomization vapour, subsequently enters the state of growing dim, and grow dim 7-10d, after end of growing dim, and tealeaves is poured out from the feed inlet and outlet of solid-state fermenter 1,
Enter drying program immediately.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or new using this practicality
Type.A variety of modifications to embodiment will be apparent for those skilled in the art, as defined herein
General Principle can in other embodiments be realized, do not give in the case where not departing from spirit or scope of the present utility model
Describe the part presented with partial enlargement in detail, be prior art, herein without repeating.Therefore, the utility model will not
It is intended to be limited to the embodiments shown herein, and is to fit to consistent with feature with principles disclosed herein most wide
Scope.
Claims (9)
1. a kind of processing unit (plant) suitable for golden-flower loose tea, it is characterised in that including：
Rack-mounted solid-state fermenter, solid-state fermenter is driven by actuating unit and rotated；
Solid state fermentation tank top is feed inlet and outlet, and bottom has low head, and low head is connected with tealeaves linkage propulsion plant, solid-state
Fermentation tank is internally provided with the block spacing for tealeaves linkage propulsion plant；
The solid-state fermenter is connected by air inlet pipe with the side of atomization tank, the opposite side of atomization tank respectively with air pipe line and
Steam pipework is connected, and blast pipe is socketed with air inlet pipe；
The side of the solid-state fermenter is additionally provided with blending tank, and blending tank is connected with the side of blending tank discharge nozzle, blending tank
The opposite side of discharge nozzle is connected with air inlet pipe and air duct respectively.
2. processing unit (plant) according to claim 1, it is characterised in that the upper and lower part of the solid-state fermenter is cone
Thermometer and pressure gauge are installed on type structure, tank body.
3. processing unit (plant) according to claim 1, it is characterised in that described tealeaves linkage propulsion plant includes the electricity that slows down
Machine, reducing motor is by transmission shaft driven to worm-and-wheel gear, and worm-and-wheel gear drives the drive screw being vertically arranged to turn
Dynamic, drive screw drives the stretching of compression round platform or is condensed.
4. processing unit (plant) according to claim 3, it is characterised in that the compression round platform is at least two-stage；
The one end of the outside of any level round platform in addition to highest round platform with expansion link is hinged, the other end and highest of expansion link
Level round platform is hinged；
Adjacent round platform socket；
Lowermost level round platform coordinates with drive screw formation screw thread；
There are the planar portions for being used for compressing tealeaves in lowermost level round platform.
5. processing unit (plant) according to claim 1, it is characterised in that the actuating unit includes motor, driving electricity
Machine is by belt drive worm reduction gear, and the axle that worm reduction gear is connected to solid-state fermenter side by belt drive makes tank body
Rotation.
6. processing unit (plant) according to claim 1, it is characterised in that the air inlet pipe is located at the end inside solid-state fermenter
Head is dome-type, and is provided with multiple apertures.
7. processing unit (plant) according to claim 1, it is characterised in that be provided with stirring motor at the top of the blending tank, stir
Mixing motor drives the agitator being located inside blending tank to rotate.
8. processing unit (plant) according to claim 1, it is characterised in that be provided with the air pipe line mass air flow sensor and
Air cleaner；
Vapor filter is installed on steam pipework.
9. processing unit (plant) according to claim 1, it is characterised in that be provided with Temperature Humidity Sensor on the blast pipe,
Temperature Humidity Sensor transmits signals to control module, and control module can control motor operating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621293764.5U CN206507195U (en) | 2016-11-29 | 2016-11-29 | A kind of processing unit (plant) suitable for golden-flower loose tea |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621293764.5U CN206507195U (en) | 2016-11-29 | 2016-11-29 | A kind of processing unit (plant) suitable for golden-flower loose tea |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206507195U true CN206507195U (en) | 2017-09-22 |
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ID=59861938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621293764.5U Active CN206507195U (en) | 2016-11-29 | 2016-11-29 | A kind of processing unit (plant) suitable for golden-flower loose tea |
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2016
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Address after: 413000 No. 61, Meilin Road, high tech Zone, Yiyang City, Hunan Province Patentee after: Hunan only Biotechnology Co.,Ltd. Country or region after: China Address before: 413000 No. 61, Meilin Road, high tech Zone, Yiyang City, Hunan Province Patentee before: HUNAN WEICHU FREDA BIO-TECHNOLOGY CO.,LTD. Country or region before: China |