CN206492603U - Desliming type liquid-solid fluid bed coarse slime size overflow cleaned coal grading plant - Google Patents
Desliming type liquid-solid fluid bed coarse slime size overflow cleaned coal grading plant Download PDFInfo
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- 239000003245 coal Substances 0.000 title claims abstract description 70
- 239000012530 fluid Substances 0.000 title claims abstract description 28
- 239000007787 solid Substances 0.000 title claims abstract description 19
- 239000004744 fabric Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 3
- 230000018044 dehydration Effects 0.000 abstract description 2
- 238000006297 dehydration reaction Methods 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 description 16
- 239000002956 ash Substances 0.000 description 14
- 239000002245 particle Substances 0.000 description 8
- 230000005484 gravity Effects 0.000 description 5
- 238000005188 flotation Methods 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000004062 sedimentation Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 239000010883 coal ash Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005243 fluidization Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
本实用新型公开了一种脱泥型液固流化床粗煤泥分选溢流精煤分级装置,包括分选分级桶体、流体分布器和溢流脱泥装置。分选分级桶体由桶体和底锥构成,底锥下口设置尾矿阀。入料口设置在桶体上部。溢流脱泥装置由顶锥、斜桶体构成,斜桶体上口截面积大于下口截面积,上口四周设置溢流槽。顶锥上口接在斜桶体的侧下面,与斜桶体密闭联通,顶锥的下口设置粗精煤排料阀。流体分布器设置于分选分级桶体的桶体底部。粗精煤在斜桶体沉降后通过顶锥尾部粗精煤排料阀排出,细泥直接从溢流槽排出,强化了溢流对细泥的脱除能力,提高溢流产品的质量。本实用新型简化了分选后续脱泥脱水工艺、降低精煤灰分、减少高灰细泥对精煤的污染、提高分选效果。
The utility model discloses a desliming type liquid-solid fluidized bed coarse coal slime sorting overflow clean coal grading device, which comprises a sorting and grading barrel body, a fluid distributor and an overflow desliming device. The sorting and grading bucket consists of a bucket and a bottom cone, and a tailings valve is installed at the bottom of the bottom cone. The material inlet is arranged on the upper part of the barrel body. The overflow desliming device is composed of a top cone and an inclined barrel body. The cross-sectional area of the upper mouth of the inclined barrel body is larger than that of the lower mouth, and an overflow tank is arranged around the upper mouth. The upper mouth of the top cone is connected to the side underside of the inclined barrel body, and is airtightly communicated with the inclined barrel body, and the lower mouth of the top cone is provided with a coarse and clean coal discharge valve. The fluid distributor is arranged at the bottom of the sorting and grading barrel. After the inclined barrel settles, the coarse and clean coal is discharged through the coarse and clean coal discharge valve at the tail of the top cone, and the fine mud is directly discharged from the overflow tank, which strengthens the ability of the overflow to remove fine mud and improves the quality of the overflow product. The utility model simplifies the subsequent desliming and dehydration process of sorting, reduces the ash content of clean coal, reduces the pollution of high-ash fine mud to clean coal, and improves the sorting effect.
Description
技术领域technical field
本实用新型涉及一种煤泥分选分级技术,尤其是一种脱泥型液固流化床粗煤泥分选溢流精煤分级装置。The utility model relates to a coal slime sorting and grading technology, in particular to a desliming type liquid-solid fluidized bed coarse coal slime sorting overflow clean coal grading device.
背景技术Background technique
现有选煤工艺大多数采用不分级的重选与浮选相结合的工艺,无论入选前脱或不脱泥,重选与浮选的分选粒度界限均为0.5mm,实际上由于两种分选方法本身的特点使得在0.5mm附近的煤粒分选效果较差,而这部分煤粒(一般指3-0.25mm)国标(GB/T 7186-1998)定义为粗煤泥。这部分颗粒在选煤厂一般通过高频筛单独回收,其灰分介于精煤与中煤之间,一般比精煤灰分高2-5%,其最终去向难以确认。目前一般不对其分选,多数将其部分掺入精煤,另一部分掺入中煤。随着时代的发展和社会的需求,当前煤炭市场对煤炭产品的灰分要求越来越严格,近年来有少数选煤厂采用小直径重介旋流器或螺旋分选机对粗煤泥进行分选,但由于这两种装置本身的不足,无法达到满意的效果。小直径重介质旋流器的不足:对介质要求太细,介质制备和回收困难且成本高;对入料要求压力高,设备磨损严重,动力消耗大;虽然其分选粒度下限较低,但较细的物料分级效率低,一部分没有经过分选的细泥进入精煤,影响精煤灰分,同时其不能完全代替浮选。螺旋分选机不足:分选密度高,精煤不能达到最终要求的精煤灰分,其产品不能作为最终产品销售;单台处理量小,需要多台配合使用,占地面积大,高度大,同时需要调桨和分配装置,分配均匀性难以控制;对入料浓度要求严格,工业生产上难以控制。Most of the existing coal preparation processes use a combination of non-graded gravity separation and flotation. Regardless of whether desliming is performed before selection or not, the separation particle size limit of gravity separation and flotation is 0.5mm. In fact, due to the two The characteristics of the separation method itself make the separation effect of coal particles around 0.5mm poor, and this part of coal particles (generally 3-0.25mm) is defined as coarse coal slime by the national standard (GB/T 7186-1998). These particles are generally recovered separately through high-frequency sieves in coal preparation plants. Their ash content is between clean coal and medium coal, generally 2-5% higher than that of clean coal, and their final destination is difficult to confirm. At present, it is generally not sorted, and most of them are mixed with clean coal and the other part with medium coal. With the development of the times and the needs of the society, the current coal market has more and more strict requirements on the ash content of coal products. However, due to the deficiencies of the two devices themselves, satisfactory results cannot be achieved. Disadvantages of small diameter heavy medium cyclone: The requirements for the medium are too fine, and the preparation and recycling of the medium are difficult and costly; High pressure is required for feeding materials, serious equipment wear and power consumption; Although the lower limit of the sorting particle size is low, the classification efficiency of finer materials is low, and a part of fine mud that has not been sorted enters the clean coal, affecting the ash content of the clean coal, and it cannot completely replace flotation. Insufficient spiral separator: The separation density is high, the clean coal cannot meet the final required clean coal ash content, and its products cannot be sold as final products; The processing capacity of a single unit is small, and multiple units need to be used together. It occupies a large area and a large height. At the same time, it needs paddle adjustment and distribution devices, and the distribution uniformity is difficult to control; There are strict requirements on the concentration of the feed material, which is difficult to control in industrial production.
现有技术中,将化工上的流态化技术引入到选煤领域,已取得了良好的效果。中国实用新型专利(专利号:ZL200720037745.0)公开了一种液固流化床粗煤泥分选分级装置,该装置利用粗煤泥自身作为介质又能降低粗煤泥灰分。利用窄粒级物料干扰沉降时其沉降速度主要与颗粒的密度有关的这一关系,使物料在自身所组成的流化介质中进行分选。在入料前采用分级旋流和选后采用旋流器、高频筛和煤泥离心机等脱泥装置,最终的精煤中仍然存在一部分高灰细泥,造成入料中高灰细泥对精煤污染严重,影响分选结果。In the prior art, the introduction of chemical fluidization technology into the field of coal preparation has achieved good results. Chinese utility model patent (patent number: ZL200720037745.0) discloses a liquid-solid fluidized bed coarse coal slime sorting and grading device, which uses the coarse coal slime itself as a medium and can reduce the ash content of the coarse coal slime. Utilizing the relationship that the sedimentation velocity of the narrow-grained material is mainly related to the density of the particles when the sedimentation is disturbed, the material is sorted in the fluidized medium composed of itself. The desliming devices such as cyclone, high-frequency screen and coal slime centrifuge are used before feeding, and there is still a part of high-ash fine mud in the final clean coal, which causes the high-ash fine mud in the feeding material to Clean coal pollution is serious, affecting the sorting results.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于,克服现有技术存在的缺陷,提供一种脱泥型液固流化床粗煤泥分选溢流精煤分级装置,将粗煤泥溢流产品在液固流化床粗煤泥分选机溢流出口进行沉降脱泥,降低液固流化床粗煤泥分选机溢流中的高灰细泥污染,从而实现降低总精煤灰分、提高产品质量和煤炭资源综合利用效率。The technical problem to be solved by the utility model is to overcome the defects of the prior art, and provide a desliming type liquid-solid fluidized bed coarse coal slime separation overflow clean coal classification device, the coarse coal slime overflow product in the liquid The overflow outlet of the solid fluidized bed coarse slime separator is used for sedimentation and desliming to reduce the high ash and fine mud pollution in the overflow of the liquid solid fluidized bed coarse slime separator, thereby reducing the ash content of the total clean coal and improving the product quality. Quality and comprehensive utilization efficiency of coal resources.
本实用新型的脱泥型液固流化床粗煤泥分选溢流精煤分级装置,包括分选分级桶体、流体分布器和溢流脱泥装置。The utility model relates to a desliming type liquid-solid fluidized bed coarse coal slime sorting overflow clean coal grading device, comprising a sorting and grading barrel, a fluid distributor and an overflow desliming device.
所述分选分级桶体由桶体和底锥构成,底锥上口与桶体下口密闭连接,底锥下口设置尾矿阀,底锥下口侧旁设有由放矿阀控制的旁通管。桶体上部设有入料套筒(入料口),入料管套在入料套筒中。The sorting and grading barrel consists of a barrel and a bottom cone. The upper opening of the bottom cone is airtightly connected with the lower opening of the barrel. The lower opening of the bottom cone is provided with a tailings valve. bypass pipe. The upper part of the barrel is provided with a feeding sleeve (feeding port), and the feeding pipe is sleeved in the feeding sleeve.
所述溢流脱泥装置,由顶锥、斜桶体构成,斜桶体的上口截面积大于下口截面积,斜桶体上口四周设置溢流槽,溢流槽底部设置溢流管。顶锥上口接在斜桶体的侧下面,与斜桶体密闭联通,顶锥的下口设置粗精煤排料阀。The overflow desliming device is composed of a top cone and an inclined barrel body, the upper cross-sectional area of the inclined barrel body is larger than the lower mouth cross-sectional area, an overflow groove is arranged around the upper mouth of the inclined barrel body, and an overflow pipe is arranged at the bottom of the overflow groove . The upper mouth of the top cone is connected to the side underside of the inclined barrel body, and is airtightly communicated with the inclined barrel body, and the lower mouth of the top cone is provided with a coarse and clean coal discharge valve.
所述流体分布器设置于分选分级桶体的桶体底部,流体分布器与桶体外连接管联通。The fluid distributor is arranged at the bottom of the sorting and grading barrel, and the fluid distributor communicates with the connecting pipe outside the barrel.
本实用新型脱泥型液固流化床粗煤泥分选溢流精煤分级装置,其工作过程如下:The utility model desliming type liquid-solid fluidized bed coarse coal slime separation overflow clean coal classification device, its working process is as follows:
物料通过入料管均匀进入入料套筒中,靠重力向下运动进入到分选分级桶体内。进入到分选分级桶体内的物料逐步向下运动一定距离后,物料开始按密度的高低分离,由于斜桶体的横向截面积上大下小,流体在上升的过程中流速逐渐减慢,细颗粒向上运动通过周边溢流堰进入溢流槽,由安装在顶锥下口处的粗精煤排料阀和底锥下口处用于控制桶体密度的尾矿阀控制溢流量的大小。液固流化床粗煤泥分选分级溢流的细泥和大部分水经过斜桶体上部的周边溢流堰进入到溢流槽中,粗精煤通过顶锥下口处的粗精煤排料阀流出,实现了液固流化床粗煤泥分选分级机溢流的脱泥和浓缩作用。较高密度物料继续向下运动到流体分布器,进入到流化床床层,密度高于流化床床层密度的物料穿过床层(流体分布器)进入到底部,通过尾矿阀排出成为尾矿,而中间密度的物料在床层中经过上下来回运动,经过一段时间后逐步实现分离。流化床层的形成是以入料中高密度物料为介质,以经过流体分布器中进来的上升水为流体,形成流化床床层。The material enters the feeding sleeve evenly through the feeding pipe, and moves downward by gravity into the sorting and grading barrel. After the materials entering the sorting and grading barrel move down gradually for a certain distance, the materials begin to be separated according to the density. Since the transverse cross-sectional area of the inclined barrel is large at the top and small at the bottom, the flow velocity of the fluid gradually slows down during the upward process, and the fine The particles move upwards and enter the overflow tank through the peripheral overflow weir, and the overflow volume is controlled by the coarse and clean coal discharge valve installed at the lower opening of the top cone and the tailings valve at the lower opening of the bottom cone to control the density of the barrel. Liquid-solid fluidized bed coarse coal slime separation and classification overflow fine slime and most of the water enter the overflow tank through the peripheral overflow weir on the upper part of the inclined barrel body, and the coarse and clean coal passes through the coarse and clean coal at the bottom of the top cone The flow out of the discharge valve realizes the desliming and concentration of the overflow of the liquid-solid fluidized bed coarse slime sorting and classifying machine. The higher density material continues to move down to the fluid distributor and enters the bed of the fluidized bed, and the material with a density higher than the bed density of the fluidized bed passes through the bed (fluid distributor) into the bottom and is discharged through the tailings valve It becomes tailings, while the material with intermediate density moves up and down in the bed, and gradually realizes separation after a period of time. The formation of the fluidized bed is based on the high-density material in the feed as the medium, and the rising water coming in through the fluid distributor as the fluid to form a fluidized bed.
本实用新型装置,降低了液固流化床粗煤泥分选机溢流中高灰细泥的污染,并简化了分选后续脱泥脱水工艺、降低精煤灰分、减少高灰细泥对精煤的污染、提高分选效果。可实现低密度下高精度分选,精煤受细泥污染更少,精煤灰分更低,入料灰分在25% 以下时,分选后的精煤灰分与重选和浮选精煤灰分相当或更低。The device of the utility model reduces the pollution of high ash and fine mud in the overflow of the liquid-solid fluidized bed coarse coal slime separator, simplifies the subsequent desliming and dehydration process of sorting, reduces the ash content of clean coal, and reduces the impact of high ash and fine mud on fine coal. Coal pollution, improve the separation effect. It can achieve high-precision separation at low density, clean coal is less polluted by fine mud, and the ash content of clean coal is lower. When the ash content of the incoming material is below 25%, the ash content of clean coal after sorting and gravity separation and flotation clean coal equivalent or lower.
附图说明Description of drawings
图1是本实用新型脱泥型液固流化床粗煤泥分选溢流精煤分级装置结构示意图。Fig. 1 is a structural schematic diagram of the utility model desliming type liquid-solid fluidized bed coarse coal slime separation overflow clean coal classification device.
图中:1-溢流管,2-顶锥,3-粗精煤排料阀,4-上桶体,5-法兰,6-流体分布器,7-放矿阀,8-尾矿阀,9-底锥,10-下桶体,11-入料套筒,12-入料管,13-斜桶体,14-溢流槽。In the figure: 1-overflow pipe, 2-top cone, 3-coarse and clean coal discharge valve, 4-upper barrel, 5-flange, 6-fluid distributor, 7-drawing valve, 8-tailings Valve, 9-bottom cone, 10-lower barrel, 11-feeding sleeve, 12-feeding pipe, 13-inclined barrel, 14-overflow tank.
具体实施方式detailed description
下面结合附图对本实用新型的实施例作进一步描述:Embodiments of the utility model are further described below in conjunction with the accompanying drawings:
如图1 所示,本实用新型脱泥型液固流化床粗煤泥分选溢流精煤分级装置,由分选分级桶体、溢流脱泥装置和流体分布器6构成。所述分选分级桶体,由上桶体4、下桶体10和底锥9构成,上桶体和下桶体通过法兰连为一体,底锥9的上口与下桶体的下口连接,流体分布器设置在底锥9与下桶体10之间,流体分布器与外连接管相通。流体分布器为现有技术,中国实用新型专利(专利号:ZL200720037745.0)对流体分布器的结构有充分公开。上桶体4上部设有入料套筒(入料口)11,入料管12套在入料套筒中。溢流脱泥装置由截面积上大下小的斜桶体13和顶锥2组成。斜桶体的上部外围套装有溢流槽14,溢流槽的底部设有一个溢流管1。顶锥的下口(出口)处设有控制粗煤泥流量的粗精煤排料阀3。底锥9下口(出口)处设有控制桶体密度的尾矿阀8,底锥出口侧旁设有由放矿阀7控制的旁通管,以便尾矿的清理。As shown in Figure 1, the utility model desliming type liquid-solid fluidized bed coarse coal slime sorting overflow clean coal grading device is composed of a sorting and grading barrel, an overflow desliming device and a fluid distributor 6 . The sorting and grading barrel is composed of an upper barrel 4, a lower barrel 10 and a bottom cone 9, the upper barrel and the lower barrel are connected as one by a flange, and the upper opening of the bottom cone 9 is connected to the bottom of the lower barrel. The mouth is connected, and the fluid distributor is arranged between the bottom cone 9 and the lower barrel body 10, and the fluid distributor communicates with the external connecting pipe. The fluid distributor is an existing technology, and the Chinese utility model patent (patent number: ZL200720037745.0) fully discloses the structure of the fluid distributor. The upper part of the upper barrel body 4 is provided with a feeding sleeve (feeding port) 11, and a feeding pipe 12 is sleeved in the feeding sleeve. The overflow desliming device is composed of an inclined barrel body 13 with a large cross-sectional area and a small bottom and a top cone 2. An overflow tank 14 is set on the upper periphery of the inclined bucket body, and an overflow pipe 1 is provided at the bottom of the overflow tank. The lower port (exit) of the top cone is provided with a coarse and clean coal discharge valve 3 to control the flow of coarse coal slime. A tailings valve 8 for controlling the density of the barrel is provided at the lower mouth (exit) of the bottom cone 9, and a bypass pipe controlled by the ore-drawing valve 7 is provided beside the outlet of the bottom cone to facilitate the cleaning of the tailings.
工作过程: 物料通过入料管均匀进入入料套筒中,靠重力向下运动进入到分选分级桶体内。进入到分选分级桶体内的物料逐步向下运动一定距离后,物料开始按密度的高低分离,由于斜桶体的横向截面积上大下小,流体在上升的过程中流速逐渐减慢,细颗粒向上运动通过周边溢流堰进入溢流槽,由安装在顶锥下口处的粗精煤排料阀和底锥下口处用于控制桶体密度的尾矿阀控制溢流量的大小。液固流化床粗煤泥分选分级溢流的细泥和大部分水经过斜桶体上部的周边溢流堰进入到溢流槽中,粗精煤通过顶锥下口处的粗精煤排料阀流出,实现了液固流化床粗煤泥分选分级机溢流的脱泥和浓缩作用。较高密度物料继续向下运动到流体分布器,进入到流化床床层,密度高于流化床床层密度的物料穿过床层(流体分布器)进入到底部,通过尾矿阀排出成为尾矿,而中间密度的物料在床层中经过上下来回运动,经过一段时间后逐步实现分离。流化床层的形成是以入料中高密度物料为介质,以经过流体分布器中进来的上升水为流体,形成流化床床层。Working process: The material enters the feeding sleeve evenly through the feeding pipe, and moves downward by gravity into the sorting and grading barrel. After the materials entering the sorting and grading barrel move down gradually for a certain distance, the materials begin to be separated according to the density. Since the transverse cross-sectional area of the inclined barrel is large at the top and small at the bottom, the flow velocity of the fluid gradually slows down during the upward process, and the fine The particles move upwards and enter the overflow tank through the peripheral overflow weir, and the overflow volume is controlled by the coarse and clean coal discharge valve installed at the lower opening of the top cone and the tailings valve at the lower opening of the bottom cone to control the density of the barrel. Liquid-solid fluidized bed coarse coal slime separation and classification overflow fine slime and most of the water enter the overflow tank through the peripheral overflow weir on the upper part of the inclined barrel body, and the coarse and clean coal passes through the coarse and clean coal at the bottom of the top cone The flow out of the discharge valve realizes the desliming and concentration of the overflow of the liquid-solid fluidized bed coarse slime sorting and classifying machine. The higher density material continues to move down to the fluid distributor and enters the bed of the fluidized bed, and the material with a density higher than the bed density of the fluidized bed passes through the bed (fluid distributor) into the bottom and is discharged through the tailings valve It becomes tailings, while the material with intermediate density moves up and down in the bed, and gradually realizes separation after a period of time. The formation of the fluidized bed is based on the high-density material in the feed as the medium, and the rising water coming in through the fluid distributor as the fluid to form a fluidized bed.
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Cited By (2)
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CN106669953A (en) * | 2017-01-13 | 2017-05-17 | 中国矿业大学 | Desliming type coarse slime separation overflow clean coal grading device of liquid-solid fluidized bed |
CN109046748A (en) * | 2018-08-14 | 2018-12-21 | 中国恩菲工程技术有限公司 | Slime separation device, separation system and method for separating |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106669953A (en) * | 2017-01-13 | 2017-05-17 | 中国矿业大学 | Desliming type coarse slime separation overflow clean coal grading device of liquid-solid fluidized bed |
CN109046748A (en) * | 2018-08-14 | 2018-12-21 | 中国恩菲工程技术有限公司 | Slime separation device, separation system and method for separating |
CN109046748B (en) * | 2018-08-14 | 2024-02-06 | 中国恩菲工程技术有限公司 | Coal slime sorting device, sorting system and sorting method |
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