CN206478957U - A kind of curing range produced for welding rod - Google Patents

A kind of curing range produced for welding rod Download PDF

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Publication number
CN206478957U
CN206478957U CN201621116315.3U CN201621116315U CN206478957U CN 206478957 U CN206478957 U CN 206478957U CN 201621116315 U CN201621116315 U CN 201621116315U CN 206478957 U CN206478957 U CN 206478957U
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housing
hot air
air
baking
air duct
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于长权
戎晓澎
杨珉
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New Profit (tianjin) Welding Material Co Ltd
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New Profit (tianjin) Welding Material Co Ltd
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Abstract

本实用新型公开了一种用于焊条生产的烘焙装置,包括壳体,热风从左至右分别通过三个烘焙腔室,采用侧向进风的烘焙方式,使焊条在侧向热风的作用下,焊条药皮内的水分等物质更加轻易的被侧向进风带走,含有焊条药皮中的蒸发水分等物质的热风通过换向风箱进入到隔板内的热风风道内,使焊条的上下表面均能进行烘焙,焊条的烘焙面积均匀,避免了传统焊条烘焙机的上冷下热或者靠近加热棒的位置热、远离加热棒的位置冷的问题,除雾器将热风中的水分吸附,再次流通到鼓风机内,形成热风循环,有效的节约了能源,本实用新型结构简单,节约能源,对焊条的烘焙面积均匀,烘焙效率高。

The utility model discloses a baking device for welding rod production, which comprises a casing, hot air passes through three baking chambers respectively from left to right, and adopts the baking method of side air intake, so that the welding rod is heated under the action of side hot air. , the moisture and other substances in the electrode coating are more easily taken away by the side wind, and the hot air containing evaporated water and other substances in the electrode coating enters the hot air duct in the partition through the reversing bellows, so that the up and down of the electrode The surface can be baked, and the baking area of the electrode is uniform, avoiding the problem of the traditional electrode baking machine, such as the upper cold and the lower heat, or the position close to the heating rod is hot, and the position away from the heating rod is cold. The demister absorbs the moisture in the hot air, It circulates into the blower again to form a hot air circulation, which effectively saves energy. The utility model has a simple structure, saves energy, has uniform baking area for welding rods, and has high baking efficiency.

Description

一种用于焊条生产的烘焙装置A baking device for welding rod production

技术领域technical field

本实用新型涉及一种焊条生产设备,具体是一种用于焊条生产的烘焙装置。The utility model relates to welding rod production equipment, in particular to a baking device for welding rod production.

背景技术Background technique

在焊条生产过程中,主要由切丝、拌粉、压涂、烘干、包装等几大工序,烘干工序目前采用的烘干方式主要有一下几种:1、热风干燥方式;2、辐射干燥方式;3、微波干燥方式,因热风干燥方式的设备成本较低,较多的企业采用这种方式在焊条生产加工过程对焊条进行干燥,但是焊条在焊条烘焙机内进行烘焙时,往往会面临对焊条的烘焙不均匀的情况,会出现上冷下热或者离加热器近的位置热、离加热器远的位置冷的问题,而焊条药皮中水分的多少直接影响成品焊条在使用过程中的质量。In the production process of welding rods, there are mainly several major processes such as shredding, powder mixing, pressure coating, drying, and packaging. The drying methods currently used in the drying process are mainly as follows: 1. Hot air drying method; 2. Radiation Drying method; 3. Microwave drying method. Because the equipment cost of the hot air drying method is low, many enterprises use this method to dry the welding rods during the production and processing of the welding rods. However, when the welding rods are baked in the welding rod baking machine, it is often In the face of uneven baking of the electrode, there will be problems of top cooling and bottom heating, or hot positions near the heater, and cold positions far away from the heater, and the amount of moisture in the electrode coating directly affects the use of the finished electrode. in the quality.

实用新型内容Utility model content

本实用新型的目的在于提供一种用于焊条生产的烘焙装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a baking device for welding rod production, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种用于焊条生产的烘焙装置,包括壳体,所述壳体的左侧外壁下部固定安装有鼓风机,壳体的左侧外壁中部固定安装有风道式气体加热器,鼓风机的出风口与风道式气体加热器的进风口相接通,风道式气体加热器的出风口接通有进风管道,进风管道穿过壳体的左侧壁体并位于壳体的内部,所述壳体的内部左侧竖直设置有出风管道,出风管道的两端与壳体的上下壁体相固定连接,所述壳体的左侧内壁固定安装有上下两组电加热棒,所述出风管道右侧的上中下位置分别接通有一组热风喷头,所述壳体的内部均匀设置有四个隔板,将壳体的内部分隔成三个烘焙腔室,四个隔板的上下隔板分别于壳体的上下壁体相固定连接,中间两个隔板的左右侧分别于相邻的隔板通过孔板相固定连接,右侧的三个孔板分别固定连接有换向风箱,所述隔板的内部开设有热风风道,换向风箱的进风口与右侧的孔板的出风口相接通,换向风箱的出风口与热风风道的左侧端口相接通,相邻的两个隔板中间位置固定连接有上升风道,上升风道将相邻的热风风道相接通,最上侧的热风风道的右端开设有出风口与壳体的内部右侧相接通,壳体的右侧外壁下部固定安装有除雾器,除雾器的进气口与壳体的内部右侧相接通。A baking device for welding rod production, comprising a shell, a blower is fixedly installed on the lower part of the left outer wall of the shell, an air duct type gas heater is fixedly installed on the middle part of the left outer wall of the shell, the air outlet of the blower is connected with the The air inlets of the air duct type gas heater are connected, and the air outlet of the air duct type gas heater is connected with an air inlet duct, which passes through the left side wall of the housing and is located inside the housing. An air outlet pipe is vertically arranged on the left side inside the housing, and the two ends of the air outlet pipe are fixedly connected with the upper and lower walls of the housing. The upper, middle and lower positions on the right side of the air outlet duct are respectively connected with a group of hot air nozzles, and the inside of the housing is evenly provided with four partitions, which divide the inside of the housing into three baking chambers. The upper and lower baffles are fixedly connected to the upper and lower walls of the shell, the left and right sides of the two middle baffles are fixedly connected to the adjacent baffles through orifice plates, and the three orifice plates on the right are respectively fixedly connected with replacement To the air box, the inside of the partition is provided with a hot air duct, the air inlet of the reversing air box is connected to the air outlet of the orifice plate on the right side, and the air outlet of the reversing air box is connected to the left port of the hot air duct There is an ascending air duct fixedly connected in the middle of two adjacent partitions, and the ascending air duct connects the adjacent hot air ducts. The right end of the uppermost hot air duct is provided with an air outlet and the inner right side of the housing. The side is connected, and the lower part of the outer wall on the right side of the housing is fixedly equipped with a demister, and the air inlet of the demister is connected to the inner right side of the housing.

作为本实用新型进一步的方案:所述一组热风喷头的个数为三个。As a further solution of the present utility model: the number of the set of hot air nozzles is three.

作为本实用新型再进一步的方案:上中下三组热风喷头的水平位置分别于三个左侧的孔板的水平位置相一致。As a further solution of the utility model: the horizontal positions of the upper, middle and lower groups of hot air nozzles are respectively consistent with the horizontal positions of the three left orifice plates.

作为本实用新型再进一步的方案:所述除雾器的出气口与鼓风机的进风口通过回风管道相接通。As a further solution of the utility model: the air outlet of the demister is connected with the air inlet of the blower through a return air duct.

作为本实用新型再进一步的方案:所述壳体的前侧壁体安装有柜门,柜门与壳体的前侧壁体通过铰链连接,柜门的左侧固定连接有把手。As a further solution of the utility model: a cabinet door is installed on the front side wall of the housing, the cabinet door is connected to the front side wall of the housing by a hinge, and a handle is fixedly connected to the left side of the cabinet door.

与现有技术相比,本实用新型的有益效果是:热风从左至右分别通过三个烘焙腔室,采用侧向进风的烘焙方式,使焊条在侧向热风的作用下,焊条药皮内的水分等物质更加轻易的被侧向进风带走,含有焊条药皮中的蒸发水分等物质的热风通过换向风箱进入到隔板内的热风风道内,使焊条的上下表面均能进行烘焙,焊条的烘焙面积均匀,避免了传统焊条烘焙机的上冷下热或者靠近加热棒的位置热、远离加热棒的位置冷的问题,除雾器将热风中的水分吸附,再次流通到鼓风机内,形成热风循环,有效的节约了能源,本实用新型结构简单,节约能源,对焊条的烘焙面积均匀,烘焙效率高。Compared with the prior art, the beneficial effect of the utility model is that the hot air passes through three baking chambers from left to right respectively, and adopts the baking method of side air intake, so that the welding rod is coated by the side hot air. The moisture and other substances inside are more easily taken away by the lateral air intake, and the hot air containing evaporated water and other substances in the electrode coating enters the hot air duct in the partition through the reversing bellows, so that both the upper and lower surfaces of the electrode can be heated. Baking, the baking area of the welding rod is uniform, avoiding the problem of the traditional welding rod baking machine, such as the upper cold and the lower heat, or the position close to the heating rod is hot, and the position far away from the heating rod is cold. The demister absorbs the moisture in the hot air and circulates it to the blower again Inside, hot air circulation is formed, which effectively saves energy. The utility model has the advantages of simple structure, energy saving, uniform baking area for welding rods, and high baking efficiency.

附图说明Description of drawings

图1为一种用于焊条生产的烘焙装置的结构示意图;Fig. 1 is a kind of structural representation of the baking device that is used for welding rod production;

图中:1-壳体、2-鼓风机、3-风道式气体加热器、4-进风管道、5-出风管道、6-电加热棒、7-热风喷头、8-隔板、9-孔板、10-换向风箱、11-热风风道、12-上升风道、13-出风口、14-除雾器、15-回风管道、16-柜门、17-把手、18-烘焙腔室。In the figure: 1-housing, 2-blower, 3-air duct type gas heater, 4-inlet duct, 5-outlet duct, 6-electric heating rod, 7-hot air nozzle, 8-partition, 9 -orifice plate, 10-reversing air box, 11-hot air duct, 12-rising air duct, 13-air outlet, 14-mist eliminator, 15-return air duct, 16-cabinet door, 17-handle, 18- Baking chamber.

具体实施方式detailed description

下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.

请参阅图1,一种用于焊条生产的烘焙装置,包括壳体1,所述壳体1的左侧外壁下部固定安装有鼓风机2,壳体1的左侧外壁中部固定安装有风道式气体加热器3,鼓风机2的出风口与风道式气体加热器3的进风口相接通,风道式气体加热器3的出风口接通有进风管道4,进风管道4穿过壳体1的左侧壁体并位于壳体1的内部,所述壳体1的内部左侧竖直设置有出风管道5,出风管道5的两端与壳体1的上下壁体相固定连接,所述壳体1的左侧内壁固定安装有上下两组电加热棒6,所述出风管道5右侧的上中下位置分别接通有一组热风喷头7,所述壳体1的内部均匀设置有四个隔板8,将壳体1的内部分隔成三个烘焙腔室18,四个隔板8的上下隔板分别于壳体1的上下壁体相固定连接,中间两个隔板8的左右侧分别于相邻的隔板8通过孔板9相固定连接;Please refer to Figure 1, a baking device for welding rod production, including a housing 1, a blower 2 is fixedly installed on the lower part of the left outer wall of the housing 1, and an air duct type is fixedly installed on the middle part of the left outer wall of the housing 1. Gas heater 3, the air outlet of blower 2 is connected with the air inlet of air duct type gas heater 3, and the air outlet of air duct type gas heater 3 is connected with air inlet pipe 4, and air inlet pipe 4 passes through the shell The left side wall of the body 1 is located inside the housing 1, and the left side of the housing 1 is vertically provided with an air outlet duct 5, and the two ends of the air outlet duct 5 are fixed to the upper and lower walls of the housing 1 connected, the inner wall on the left side of the housing 1 is fixedly installed with two groups of electric heating rods 6 up and down, and the upper, middle and lower positions on the right side of the air outlet duct 5 are respectively connected with a group of hot air nozzles 7, the housing 1 Four partitions 8 are evenly arranged inside, and the interior of the housing 1 is divided into three baking chambers 18. The upper and lower partitions of the four partitions 8 are fixedly connected to the upper and lower walls of the housing 1, and the middle two The left and right sides of the partition 8 are fixedly connected to the adjacent partition 8 through the orifice 9;

将需要烘焙的焊条放置在烘焙腔室18后,启动鼓风机2和风道式气体加热器3,将热风通过出风管道5和热风喷头喷出7,热风从左至右分别通过三个烘焙腔室18,采用侧向进风的烘焙方式,使焊条在侧向热风的作用下,焊条药皮内的水分等物质更加轻易的被侧向进风带走;After placing the welding rod to be baked in the baking chamber 18, start the blower 2 and the air duct type gas heater 3, and spray the hot air through the air outlet pipe 5 and the hot air nozzle 7, and the hot air passes through the three baking chambers from left to right 18. The baking method of side air intake is adopted, so that the moisture and other substances in the coating of the electrode are more easily taken away by the side air intake under the action of side hot air;

右侧的三个孔板9分别固定连接有换向风箱10,所述隔板8的内部开设有热风风道11,换向风箱10的进风口与右侧的孔板9的出风口相接通,换向风箱10的出风口与热风风道11的左侧端口相接通,相邻的两个隔板8中间位置固定连接有上升风道12,上升风道12将相邻的热风风道11相接通,最上侧的热风风道11的右端开设有出风口与壳体1的内部右侧相接通,壳体1的右侧外壁下部固定安装有除雾器14,除雾器14的进气口与壳体1的内部右侧相接通;The three orifices 9 on the right side are respectively fixedly connected with a reversing air box 10, and the inside of the partition plate 8 is provided with a hot air duct 11, and the air inlet of the reversing air box 10 is connected with the air outlet of the right orifice 9 The air outlet of the reversing air box 10 is connected to the left port of the hot air duct 11, and the middle positions of the two adjacent partitions 8 are fixedly connected with an ascending air duct 12, and the ascending air duct 12 directs the adjacent hot air The channels 11 are connected, and the right end of the hot air channel 11 on the uppermost side is provided with an air outlet to connect with the inner right side of the housing 1. The lower part of the outer wall on the right side of the housing 1 is fixedly equipped with a demister 14. The demister The air inlet of 14 is connected with the inner right side of the housing 1;

含有焊条药皮中的蒸发水分等物质的热风通过换向风箱10进入到隔板8内的热风风道11内,位于热风管道11的热风将隔板8的上下表面温度均匀提高,使焊条的上下表面均能进行烘焙,焊条的烘焙面积均匀,避免了传统焊条烘焙机的上冷下热或者靠近加热棒的位置热、远离加热棒的位置冷的问题,位于热风风道11的热风通过上升风道12至最上层的热风风道11内,并通过出风口13流经壳体1的内部再进入到除雾器14内,除雾器14将热风中的水分吸附,再次流通到鼓风机2内,形成热风循环,有效的节约了能源。The hot air containing evaporated water in the coating of the electrode enters the hot air duct 11 in the partition 8 through the reversing bellows 10, and the hot air located in the hot air duct 11 increases the temperature of the upper and lower surfaces of the partition 8 evenly, so that the welding rod Both the upper and lower surfaces can be baked, and the baking area of the welding rod is uniform, which avoids the problem of the traditional welding rod baking machine, which is cold at the top and hot at the bottom, or the position close to the heating rod is hot, and the position away from the heating rod is cold. The hot air located in the hot air duct 11 passes through the rising The air duct 12 goes to the uppermost hot air duct 11, and flows through the air outlet 13 through the interior of the housing 1 and then enters the demister 14. The demister 14 absorbs the moisture in the hot air and circulates it to the blower 2 again. Inside, a hot air circulation is formed, which effectively saves energy.

一组热风喷头7的个数为三个。The number of one group of hot air nozzles 7 is three.

上中下三组热风喷头7的水平位置分别于三个左侧的孔板9的水平位置相一致。The horizontal positions of the upper, middle and lower groups of hot air nozzles 7 are respectively consistent with the horizontal positions of the three left orifice plates 9 .

所述除雾器14的出气口与鼓风机2的进风口通过回风管道15相接通。The air outlet of the demister 14 is connected with the air inlet of the blower 2 through a return air duct 15 .

所述壳体1的前侧壁体安装有柜门16,柜门16与壳体1的前侧壁体通过铰链连接,柜门16的左侧固定连接有把手17。A cabinet door 16 is installed on the front side wall of the housing 1 , the cabinet door 16 is hinged to the front side wall of the housing 1 , and a handle 17 is fixedly connected to the left side of the cabinet door 16 .

本实用新型的工作原理是:将需要烘焙的焊条放置在烘焙腔室18后,启动鼓风机2和风道式气体加热器3,将热风通过出风管道5和热风喷头喷出7,热风从左至右分别通过三个烘焙腔室18,采用侧向进风的烘焙方式,使焊条在侧向热风的作用下,焊条药皮内的水分等物质更加轻易的被侧向进风带走,含有焊条药皮中的蒸发水分等物质的热风通过换向风箱10进入到隔板8内的热风风道11内,位于热风管道11的热风将隔板8的上下表面温度均匀提高,使焊条的上下表面均能进行烘焙,焊条的烘焙面积均匀,避免了传统焊条烘焙机的上冷下热或者靠近加热棒的位置热、远离加热棒的位置冷的问题,位于热风风道11的热风通过上升风道12至最上层的热风风道11内,并通过出风口13流经壳体1的内部再进入到除雾器14内,除雾器14将热风中的水分吸附,再次流通到鼓风机2内,形成热风循环,有效的节约了能源。The working principle of the utility model is: after placing the electrode to be baked in the baking chamber 18, start the blower 2 and the air duct type gas heater 3, and spray the hot air through the air outlet pipe 5 and the hot air nozzle 7, and the hot air flows from left to right. The right side passes through three baking chambers 18 respectively, adopts the baking method of side air intake, so that the welding rod is under the action of side hot air, and the moisture and other substances in the coating of the electrode are more easily taken away by the side air intake. The hot air that evaporates water and other substances in the drug skin enters the hot air duct 11 in the partition 8 through the reversing bellows 10, and the hot air located in the hot air duct 11 increases the temperature of the upper and lower surfaces of the partition 8 evenly, so that the upper and lower surfaces of the welding rod All can be baked, the baking area of the welding rod is even, avoiding the problem of the traditional welding rod baking machine, the top is cold and the bottom is hot, or the position close to the heating rod is hot, and the position away from the heating rod is cold. The hot air located in the hot air duct 11 passes through the ascending air duct 12 to the hot air duct 11 on the uppermost floor, and flows through the air outlet 13 through the interior of the casing 1 and then enters the demister 14. The demister 14 absorbs the moisture in the hot air and circulates it into the blower 2 again. The hot air circulation is formed, which effectively saves energy.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (5)

1. a kind of curing range produced for welding rod, including housing, it is characterised in that the left side outer wall bottom of the housing is consolidated Dingan County, which is equipped with the middle part of air blower, the left side outer wall of housing, is installed with air duct type gas heater, the air outlet of air blower with The air inlet of air duct type gas heater is connected, and the air outlet of air duct type gas heater, which is connected, intake stack, blast pipe Left side wall body of the road through housing and the inside positioned at housing, the inside left of the housing are vertically arranged with wind pipe, gone out The two ends of wind pipeline are mutually fixedly connected with the upper lower wall of housing, the inner left wall of the housing be installed with above and below two groups of electricity Upper, middle and lower position on the right side of heating rod, the wind pipe has been respectively turned on one group of hot blast shower nozzle, the inner homogeneous of the housing Four dividing plates are provided with, the inside of housing three baking chambers are separated into, the upper lower clapboard of four dividing plates is respectively at housing Upper lower wall is mutually fixedly connected, and the left and right sides of middle two dividing plates is mutually fixedly connected respectively at adjacent dividing plate by orifice plate, right Three orifice plates of side have been respectively fixedly connected with commutation bellows, the inside of the dividing plate offers hot air duct, and commutation bellows enter The air outlet of the orifice plate on air port and right side is connected, and the air outlet of commutation bellows and the left side port of hot air duct are connected, phase Two adjacent dividing plate centre positions are fixedly connected with rising air channel, rise air channel and adjacent hot air duct is connected, top side The right-hand member of hot air duct offer air outlet and the inner right side of housing is connected, the outer right wall bottom of housing is fixedly mounted There is demister, the air inlet of demister and the inner right side of housing are connected.
2. a kind of curing range produced for welding rod according to claim 1, it is characterised in that one group of hot blast spray The number of head is three.
3. a kind of curing range produced for welding rod according to claim 2, it is characterised in that three groups of hot blasts of upper, middle and lower The horizontal level of shower nozzle is consistent respectively at the horizontal level of the orifice plate in three left sides.
4. a kind of curing range produced for welding rod according to claim 1, it is characterised in that the demister goes out The air inlet of gas port and air blower is connected by return air duct.
5. a kind of curing range produced for welding rod according to claim 1 or 4, it is characterised in that the housing Front side wall body is provided with cabinet door, and the front side wall body of cabinet door and housing is connected through the hinge, and handle is fixedly connected with the left of cabinet door.
CN201621116315.3U 2016-10-12 2016-10-12 A kind of curing range produced for welding rod Expired - Fee Related CN206478957U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112097492A (en) * 2020-09-28 2020-12-18 五矿联众(天津)焊接材料有限公司 Heating device is adjusted with many grades to welding rod processing
CN113001062A (en) * 2021-03-19 2021-06-22 湖南湘工环保科技开发有限公司 Welding rod coating device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112097492A (en) * 2020-09-28 2020-12-18 五矿联众(天津)焊接材料有限公司 Heating device is adjusted with many grades to welding rod processing
CN113001062A (en) * 2021-03-19 2021-06-22 湖南湘工环保科技开发有限公司 Welding rod coating device

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