CN206465240U - One kind is applied to high speed railway fragments-free track slab mould intelligently cleaning robot - Google Patents
One kind is applied to high speed railway fragments-free track slab mould intelligently cleaning robot Download PDFInfo
- Publication number
- CN206465240U CN206465240U CN201621332632.9U CN201621332632U CN206465240U CN 206465240 U CN206465240 U CN 206465240U CN 201621332632 U CN201621332632 U CN 201621332632U CN 206465240 U CN206465240 U CN 206465240U
- Authority
- CN
- China
- Prior art keywords
- assembly
- brush
- support body
- lift cylinder
- high speed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Cleaning In General (AREA)
- Toys (AREA)
Abstract
The utility model provides a kind of high speed railway fragments-free track slab mould that is applied to and intelligently clears up robot, including the drum steel light rail on the ground of workspace, support body is provided with above light rail, support body two ends are respectively equipped with track wheel assembly, track wheel assembly is connected by shaft coupling A with reductor, reductor is connected with traveling servomotor, and support body is provided with cleaning system, dust pelletizing system, and the cleaning system includes disc shaped brushes assembly, special-shaped brush roll assembly, big brush roll and cylindricality brush assembly.The utility model can realize mould unmanned cleaning work in production line, realize intelligent automation, substantially increase operating efficiency.
Description
Technical field
The utility model belongs to railway equipment technical field, relates in particular to a kind of suitable for ballastless track of high-speed railway
Board mold intelligently clears up robot.
Background technology
At present, the non-fragment orbit that high-speed railway is used has that long lifespan, line status are good, be difficult rail swelling track, high speed
The advantages of stone tiny fragments of stone, coal, etc. splashes is not had during driving, a large amount of layings of the ballastless track structure on high-speed railway turn into development trend.
The production process of high speed railway fragments-free track slab need to pass through multiple processes, and production procedure is long, while manually operating ring
Section is more, and labor strength is big, low production efficiency.During after demolding of track slab, cement residue is had in mould and is left, simultaneously
Track plates have cleaning demand before re-packing every time.Existing production model needs manual cleaning, time length and labor strength is big,
And a large amount of dust is produced in scale removal process, injury healthy to workman is larger.
Utility model content
The utility model provides a kind of high speed railway fragments-free track slab mould that is applied to and intelligently clears up robot, solves
Manual cleaning labor intensity is big in background technology, ineffective shortcoming.
What the technical solution of the utility model was realized in：One kind is applied to high speed railway fragments-free track slab mould intelligence
Clear up above robot, including the drum steel light rail on the ground of workspace, light rail and be provided with support body, support body two ends are respectively equipped with
Track wheel assembly, track wheel assembly is connected by shaft coupling A with reductor, and reductor is connected with traveling servomotor, on support body
Provided with cleaning system, dust pelletizing system, the cleaning system includes disc shaped brushes assembly, special-shaped brush roll assembly, big brush roll and cylindricality brush
Assembly；
It is preferred that, the disc shaped brushes assembly is connected by bearing pin with disc shaped brushes lift cylinder, disc shaped brushes lift cylinder and disk
Shape brush lifting sliding rail is fixedly connected by bolt assembly with support body, and disc shaped brushes assembly can realize that Z axis is slided along disc shaped brushes lifting sliding rail
It is dynamic；
It is preferred that, the special-shaped brush roll assembly is connected by bearing pin with special-shaped brush roll lift cylinder, special-shaped brush roll lifting air
Cylinder is fixedly connected with special-shaped brush roll lifting sliding rail by bolt assembly with support body, and special-shaped brush roll assembly can be lifted along special-shaped brush roll and slided
Rail realizes that Z axis is slided；
It is preferred that, the big brush roll is connected by the big brush roll lift cylinder in bearing pin and the left and right sides, big brush roll lift cylinder
It is fixedly connected by bolt assembly with support body；
It is preferred that, the cylindricality brush assembly is connected by bearing pin with cylindricality brush lift cylinder, cylindricality brush lift cylinder and post
Shape brush lifting sliding rail is fixedly connected by bolt assembly with support body, and cylindricality brush assembly can realize that Z axis is slided along cylindricality brush lifting sliding rail
It is dynamic；
It is preferred that, the cylindricality brush assembly sets two along Y direction, and Y is realized along the cylindricality brush line slide rail on support body
Direction of principal axis is moved；
It is preferred that, the cylindricality brush assembly is provided with servomotor, and servomotor is connected with right angle planetary reducer, right angle
Planetary reducer is connected by shaft coupling B with wheel assembly, is connected with wheel assembly with the timing belt on support body；
It is preferred that, the dust pelletizing system includes the dust shield assembly that is set along Y direction, dust shield assembly by bearing pin with
Dust shield lift cylinder is fixedly connected, and dust shield lift cylinder and dust shield lifting sliding rail are fixed by bolt assembly and support body and connected
Connect, dust shield assembly can realize that Z axis is slided along dust shield lifting sliding rail；
It is preferred that, it is additionally provided with security alerting system.
The beneficial effects of the utility model are：The utility model passes through during ballastless track of high-speed railway is manufactured
Using mould intelligently cleaning robot, achievable mould unmanned cleaning work in production line, intelligent automation is realized, is carried significantly
High operating efficiency.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Part explanation：1st, light rail；2nd, workspace ground；3rd, railway plate die；4th, disc shaped brushes lift cylinder；5th, disc shaped brushes
Assembly；6th, disc shaped brushes lifting sliding rail；7th, special-shaped brush roll lift cylinder；8th, special-shaped brush roll assembly；9th, special-shaped brush roll lifting sliding rail；
10th, big brush roll；11st, track wheel assembly；12nd, shaft coupling A；13rd, reductor；14th, traveling servomotor；15th, big brush roll lifting air
Cylinder；16th, band wheel assembly；17th, shaft coupling B；18th, right angle planetary reducer；19th, servomotor；20th, dust shield lifting sliding rail；
21st, dust shield assembly；22nd, cylindricality brush lift cylinder；23rd, timing belt；24th, cylindricality brush assembly；25th, cylindricality brush lifting sliding rail；26、
Dust shield lift cylinder；27th, cylindricality brush line slide rail；28th, support body；29th, big brush roll lifting sliding rail.
Embodiment
It is a kind of suitable for ballastless track of high-speed railway to describe in detail below in conjunction with the accompanying drawings in order to preferably solve and implement
Board mold intelligently clears up robot, erector's shaped steel light rail 2 on workspace ground 1, so as to high speed railway fragments-free track slab mould
Tool intelligence cleaning robot prolongs X-direction and advanced in workspace.Robot body's structure is the support body 28 of truss structure, its left and right
Four track wheel assemblies 11 are arranged in both sides altogether, and the power source of operation is provided by traveling servomotor 14, after slowing down through reductor 13,
It is driven by shaft coupling A12 to track wheel assembly 11.
Big brush roll 10 is connected to the big brush roll lift cylinder 15 in the left and right sides by bearing pin, and big brush roll lift cylinder 15 passes through spiral shell
Bolt assembly is fixed with support body 28.
Special-shaped brush roll lift cylinder 7, special-shaped brush roll lifting sliding rail 9 are fixed by bolt assembly and support body 28, special-shaped brush roll
Assembly 8 prolongs special-shaped brush roll lifting sliding rail 9 and realizes that Z axis is slided, and being connected to special-shaped brush roll lift cylinder 7 by bearing pin provides power.
Disc shaped brushes lift cylinder 4 and disc shaped brushes lifting sliding rail 6 are fixed by bolt assembly with support body 28, disc shaped brushes assembly 5
Prolong disc shaped brushes lifting sliding rail 6 and realize that Z axis is slided, being connected to disc shaped brushes lift cylinder 4 by bearing pin provides power.
Cylindricality brush lift cylinder 22 and cylindricality brush lifting sliding rail 25 are fixed by bolt assembly with support body 28, cylindricality brush assembly
24, which prolong cylindricality brush lifting sliding rail 25, realizes that Z axis is slided, and being connected to cylindricality brush lift cylinder 22 by bearing pin provides power.Cylindricality brush
Assembly 24 prolongs Y direction and arranges two, prolongs cylindricality brush line slide rail 27 using V belt translation and realizes that Y direction is moved.Cylindricality brush is total
Right angle planetary reducer 18 is driven by respective servomotor 19 respectively into 24, belt wheel is imparted power to by shaft coupling B17
Belt wheel in assembly 16, respective belt wheel shares timing belt 23, and timing belt 23 is fixed on support body 28.
In dust pelletizing system, prolong Y direction and arrange two sets of dust shield assemblies 21, dust shield lift cylinder 26 and dust shield lifting
Slide rail 20 is fixed by bolt assembly with support body 28, and dust shield assembly 21 prolongs dust shield lifting sliding rail 20 and realizes that Z axis is slided, and passes through
Bearing pin is connected to dust shield lift cylinder 26 and provides power.The external dust catcher of dust shield assembly 21 is to reach dust removing effects.
Method of work：The traveling light rail 2 of multiaxis truss robot system, multiaxis truss machine are installed on workspace ground 1
The support body 28 of people's system drives track wheel assembly 11 to be moved along light rail 2 by traveling reducing motor 14, shaft coupling A12, with reality
Existing all regions of multiaxis truss robot cleaned system track plates.Along traffic direction, cleaning track plates operation is initially entered
It is special-shaped brush roll assembly 8 and disc shaped brushes assembly 5, special-shaped brush roll assembly 8 is driven by special-shaped brush roll lift cylinder 7, along abnormity brush
Roller lifting sliding rail 9 can realize that Z axis is moved, and realization makes an overall screening some support rail vallecular cavities on the bed die of railway plate die 3；Disc shaped brushes are total
It is that railway plate die prolongs intermediate region and some perfusion caves post of X-axis into 5 main cleaning areas, disc shaped brushes assembly 5 is along above and below Z axis
Movement drives it to be lifted along disc shaped brushes lifting sliding rail 6 by disc shaped brushes lift cylinder 4, and railway plate die is carried out successively and prolongs X
The continuity of the prune job of the intermediate region of axle and some perfusion caves post；Enter cleaning railway plate die operation afterwards is big
Brush roll 10, big brush roll 10 mainly cleaning railway plate die whole bed die, by each one big brush roll lift cylinder 15 in left and right along
Big brush roll lifting sliding rail 29 realizes its action for prolonging Z axis.Subsequently enter cleaning railway plate die operation is arranged along Y direction
Two cylindricality brush assemblies 24, during whereabouts main cleaning area be the side form inwall of railway plate die 3 and end mould inwall, master during return
Clear up the perfusion cave post of railway plate die.Two cylindricality brush assemblies 24 are respectively by respective cylindricality brush lift cylinder 22 along cylindricality
Brush lifting sliding rail 25 realizes its action along Z axis, its action along Y-axis respectively by servomotor 19, right angle planetary reducer 18,
Shaft coupling B17 bands movable belt pulley assembly 16, making it, the linear slide on timing belt 23 is realized along cylindricality brush line slide rail 27；Finally
Operation is dust pelletizing system, is realized by the dust shield assembly 21 for being provided with dust catcher, by dust shield lift cylinder 26 along suction
Dust hood lifting sliding rail 20 realizes its action along Z axis.
One kind is applied to high speed railway fragments-free track slab mould, and intelligently cleaning robot is provided with security alerting system.
Ballastless track of high-speed railway intelligently clears up robot during manufacturing by using mould, and mould can be achieved and exists
Unmanned cleaning work, realizes intelligent automation in production line.
Above-described is only preferred embodiment of the present utility model, it is noted that for those skilled in the art
For, under the premise of the utility model general idea is not departed from, some changes and improvements can also be made, these should also be considered as
Protection domain of the present utility model.
Claims (9)
1. one kind is applied to high speed railway fragments-free track slab mould intelligently cleaning robot, including located at workspace ground（2）On
Drum steel light rail（1）, light rail（1）Top is provided with support body（28）, support body（28）Two ends are respectively equipped with track wheel assembly（11）, rail
Road wheel assembly（11）Pass through shaft coupling A（12）With reductor（13）It is connected, reductor（13）With traveling servomotor（14）It is connected,
It is characterized in that support body（28）Cleaning system, dust pelletizing system are provided with, the cleaning system includes disc shaped brushes assembly（5）, abnormity
Brush roll assembly（8）, big brush roll（10）And cylindricality brush assembly（24）.
2. a kind of high speed railway fragments-free track slab mould that is applied to as claimed in claim 1 intelligently clears up robot, its feature
It is the disc shaped brushes assembly（5）Pass through bearing pin and disc shaped brushes lift cylinder（4）Connection, disc shaped brushes lift cylinder（4）With dish type
Brush lifting sliding rail（6）Pass through bolt assembly and support body（28）It is fixedly connected, disc shaped brushes assembly（5）Can be along disc shaped brushes lifting sliding rail
（6）Realize that Z axis is slided.
3. a kind of high speed railway fragments-free track slab mould that is applied to as claimed in claim 1 intelligently clears up robot, its feature
It is the special-shaped brush roll assembly（8）Pass through bearing pin and special-shaped brush roll lift cylinder（7）Connection, special-shaped brush roll lift cylinder（7）
With special-shaped brush roll lifting sliding rail（9）Pass through bolt assembly and support body（28）It is fixedly connected, special-shaped brush roll assembly（8）Can be along abnormity brush
Roller lifting sliding rail（9）Realize that Z axis is slided.
4. a kind of high speed railway fragments-free track slab mould that is applied to as claimed in claim 1 intelligently clears up robot, its feature
It is the big brush roll（10）Pass through bearing pin and the big brush roll lift cylinder in the left and right sides（15）Connection, big brush roll lift cylinder（15）
Pass through bolt assembly and support body（28）It is fixedly connected.
5. a kind of high speed railway fragments-free track slab mould that is applied to as claimed in claim 1 intelligently clears up robot, its feature
It is the cylindricality brush assembly（24）Pass through bearing pin and cylindricality brush lift cylinder（22）Connection, cylindricality brush lift cylinder（22）With post
Shape brush lifting sliding rail（25）Pass through bolt assembly and support body（28）It is fixedly connected, cylindricality brush assembly（24）It can lift and slide along cylindricality brush
Rail（25）Realize that Z axis is slided.
6. a kind of high speed railway fragments-free track slab mould that is applied to as claimed in claim 5 intelligently clears up robot, its feature
It is the cylindricality brush assembly（24）Two are set along Y direction, along support body（28）On cylindricality brush line slide rail（27）Realize Y
Direction of principal axis is moved.
7. one kind as described in claim 5 or 6 is applied to high speed railway fragments-free track slab mould intelligently cleaning robot, it is special
Levy and be the cylindricality brush assembly（24）It is provided with servomotor（19）, servomotor（19）With right angle planetary reducer（18）Phase
Even, right angle planetary reducer（18）Pass through shaft coupling B（17）With band wheel assembly（16）Connection, band wheel assembly（16）With support body（28）
On timing belt（23）It is connected.
8. a kind of high speed railway fragments-free track slab mould that is applied to as claimed in claim 1 intelligently clears up robot, its feature
It is that the dust pelletizing system includes the dust shield assembly set along Y direction（21）, dust shield assembly（21）By bearing pin with inhaling
Dust hood lift cylinder（26）It is fixedly connected, dust shield lift cylinder（26）With dust shield lifting sliding rail（20）By bolt assembly with
Support body（28）It is fixedly connected, dust shield assembly（21）Can be along dust shield lifting sliding rail（20）Realize that Z axis is slided.
9. a kind of high speed railway fragments-free track slab mould that is applied to as claimed in claim 1 intelligently clears up robot, its feature
It is to be additionally provided with security alerting system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621332632.9U CN206465240U (en) | 2016-12-07 | 2016-12-07 | One kind is applied to high speed railway fragments-free track slab mould intelligently cleaning robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621332632.9U CN206465240U (en) | 2016-12-07 | 2016-12-07 | One kind is applied to high speed railway fragments-free track slab mould intelligently cleaning robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206465240U true CN206465240U (en) | 2017-09-05 |
Family
ID=59710384
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621332632.9U Expired - Fee Related CN206465240U (en) | 2016-12-07 | 2016-12-07 | One kind is applied to high speed railway fragments-free track slab mould intelligently cleaning robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206465240U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106393404A (en) * | 2016-12-07 | 2017-02-15 | 烟台中科蓝德数控技术有限公司 | Intelligent cleaning robot suitable for high-speed railway ballastless track plate molds |
| CN108273777A (en) * | 2018-03-10 | 2018-07-13 | 山东高速轨道设备材料有限公司 | A kind of railway plate die sweeping robot |
-
2016
- 2016-12-07 CN CN201621332632.9U patent/CN206465240U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106393404A (en) * | 2016-12-07 | 2017-02-15 | 烟台中科蓝德数控技术有限公司 | Intelligent cleaning robot suitable for high-speed railway ballastless track plate molds |
| CN106393404B (en) * | 2016-12-07 | 2018-09-28 | 烟台中科蓝德数控技术有限公司 | Robot is intelligently cleared up suitable for high speed railway fragments-free track slab mold |
| CN108273777A (en) * | 2018-03-10 | 2018-07-13 | 山东高速轨道设备材料有限公司 | A kind of railway plate die sweeping robot |
| CN108273777B (en) * | 2018-03-10 | 2023-10-27 | 山东高速铁建装备有限公司 | Track slab mold cleaning robot |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106393404B (en) | Robot is intelligently cleared up suitable for high speed railway fragments-free track slab mold | |
| CN206436080U (en) | A kind of glass edge-grinding machine | |
| CN206325603U (en) | A kind of useless brick efficiency crushing device of building wall material | |
| CN113400154B (en) | Grinding machine for steel templates of railway precast box girders | |
| CN105479317A (en) | Universal dust-free polishing equipment for hubs | |
| CN206465240U (en) | One kind is applied to high speed railway fragments-free track slab mould intelligently cleaning robot | |
| CN109318354A (en) | A kind of integrated device for the dedusting of box girder formwork automatically grinding and spraying | |
| CN109129876B (en) | Cleaning method for cleaning rail bearing shell of rail plate mold | |
| CN107891343A (en) | Waste and old fragment of brick water removal mud recycles equipment in building trade | |
| CN103357600A (en) | Trolley sweeper | |
| CN203470595U (en) | Brake hub shell spinning lathe | |
| CN207255849U (en) | A kind of steel band scraper grinding machine | |
| CN203541516U (en) | Cooling cleaning system of truck swing bolster side frame | |
| CN106149615B (en) | Highway and railway two-purpose rail removes sand the two-way sand discharge sand-removal device of car conveyor type | |
| CN215239967U (en) | Polisher for steel template of railway precast box girder | |
| CN215482003U (en) | Dual-purpose sand belt type rail grinding wagon of highway and railway | |
| CN203343097U (en) | Trolley sweeper | |
| CN105033229B (en) | Foundry goods aids in fettling installation | |
| CN107627159A (en) | A kind of fast polishing sanding apparatus for machine-building | |
| CN103615262A (en) | Steel form jumbo with main structure capable of passing conventional sections, and implementation method thereof | |
| CN212311696U (en) | Construction steel bar rust remover | |
| CN209156600U (en) | The bend glass processing mold cleaning assemblies of manipulator | |
| CN107971815A (en) | A kind of numerical control machine tool scrap iron processing unit | |
| CN103537658A (en) | Railway wagon swing bolster and side frame cooling and cleaning method and system | |
| CN204868550U (en) | Be applied to two -way sideslip mechanism of cylinder of revolving among column type grinding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170905 Termination date: 20191207 |