CN206451020U - A kind of pipeline article drops detecting system - Google Patents
A kind of pipeline article drops detecting system Download PDFInfo
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- CN206451020U CN206451020U CN201621483867.8U CN201621483867U CN206451020U CN 206451020 U CN206451020 U CN 206451020U CN 201621483867 U CN201621483867 U CN 201621483867U CN 206451020 U CN206451020 U CN 206451020U
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Abstract
The utility model is related to a kind of pipeline article and dropped detecting system, including goods sorting system, article straight way induction system, article bend induction system, it is characterised in that：Also include some detection means being arranged in goods sorting system, article straight way induction system, article bend induction system, some detection means are connected with PLC control system, and PLC control system is connected with SCADA data collection with monitoring system；The detection means is the one or more in photoelectric detection system, touching device, image recognition detection means；The photoelectric detection system is laser detector or infrared detecting device, and described image identification and detection device is ball-shaped camera, gun shaped video camera and/or makes an inspection tour video camera.Allow staff to find the article dropped in time, improve article transfer efficiency.
Description
Technical field
The utility model is related to a kind of detecting system, and especially a kind of article drops detecting system, for large-scale logistics from
The detection that article drops in dynamicization sorting system, belongs to automatic material flow detection field.
Background technology
During the goods sorting of automatic Material Handling System, can often be dropped because of segregating articles causes loss or late submission and shadow
Ring the accuracy of subsequent statistical metering.Especially large automatic logistics system conveying in, some conveying or sorting device due to
External condition or functional requirement can not install article Anti-fall protection device, for example：Conveyer side shield etc., inevitably
There is the situation that conveying article drops, and limited by work-yard, pipeline is complicated, there is many bends, turning
Or dead angle, add article volume and differ in size, single detection means can not ensure whether article drops, if work people
Member does not have found that may result in article can not temporally require to arrive in time, and then influences final service quality.
The content of the invention
The purpose of this utility model is to provide a kind of article with warning device and dropped detecting system, is falling article
It can in time be monitored by the utility model system in time when falling and send alarm signal, point out relevant staff to there is article to fall
Fall and can handle in time, it is to avoid because of economic loss caused by article late submission.
The utility model is specifically related to a kind of pipeline article and dropped detecting system, including goods sorting system, article are straight
Pipeline conveying system, article bend induction system, it is characterised in that：Also include being arranged on goods sorting system, the conveying of article straight way
Some detection means in system, article bend induction system, some detection means are connected with PLC control system, PLC controls system
System is connected with SCADA data collection with monitoring system；The detection means is photoelectric detection system, touching device, image recognition
One or more in detection means；The photoelectric detection system is laser detector or infrared detecting device, described image
Identification and detection device is ball-shaped camera, gun shaped video camera and/or makes an inspection tour video camera.
Because the relevant position of induction system is all provided with detection means, when article drops in detection zone, it can trigger
The article signal that drops is delivered in PLC control system rapidly by detection means, detection means by network, then is believed by PLC
Number handle and report SCADA system, alarm is sent by SCADA system, is easy to whether staff monitors course of conveying in real time
There is article to drop.
Further, the goods sorting system is provided with video camera is maked an inspection tour, and article straight way induction system is provided with touching
Device and/or laser detector or infrared detecting device, article bend induction system are provided with ball-shaped camera and/or gun shaped
Video camera, article transport pallet is provided with tour video camera.For large automatic sorting system, because installation environment is complicated,
Tour video camera can be installed in article transport pallet, dropped situation constantly to make an inspection tour article within the pallet cycle of operation,
Avoided by regularly manual patrol due to the article late submission that detection dead angle is caused；Bend induction system, for example bend and
Corner, it is difficult to install detection component, selection video camera is observed that dropping for article, in addition, during small article turning
The naked eyes that drop are difficult to observe, and can also set multigroup laser or infrared detecting device.Ball-shaped camera, gun shaped video camera are made
Detected for image recognition detection means after article drops, PLC can carry out Signal sampling and processing rapidly by network, while
The client control picture of SCADA system is hit by a bullet out the video window of generation alarm region, to remind staff to review in time
Article drops video.
Further, the touching device is that pull switch touches device, and the pull switch touching device is that drawstring is double
To or unidirectional touch.
Further, the pull switch crash device includes pull switch detector, drawstring bracket, end spring and fixation
Device, the drawstring bracket is connected with pull switch detector and end spring one end, the end spring other end and fixation
Device is connected.Drawstring can be touched when article drops, pull switch detector can send alarm detection signal, and PLC passes through net
Network can carry out Signal sampling and processing rapidly, and by signal reporting to SCADA system.
Further, the fixing device is some drawstring load-bearing filler rings, and the drawstring load-bearing filler ring is arranged at every 3 meters
In article straight way induction system.3 meters of optimum positions for detection article, can largely detect dropping for article.
Further, SCADA system includes local touch-screen or local PC industrial computers, SCADA servers and SCADA client
End, the interface of the monitoring system includes system switching, area reset switch and control cabinet reset switch.
Further, the video camera of the article bend induction system is fixed by bracket, the ball-shaped camera and rifle
Type video camera is fixed by bracket, and the tour video camera is located on mobile pallet, and the mobile pallet is along goods sorting system
Motion, to observe the situation that drops of article.
Further, the detection means is by Profibus DP nets, ASI networks or Profinet nets and PLC controls
System connection, is easy to the transmission of detection means signal.
The beneficial effects of the utility model are as follows：Using such scheme, it is convenient to fall in article course of conveying
When falling, can detection trigger device, the article signal that drops is delivered in PLC control system rapidly by detection means by network, then
Signal transacting is carried out by PLC and SCADA system is reported, alarm is sent by SCADA system, is easy to staff to monitor in real time defeated
Pass through whether journey has article to drop.Even at many bends, turning or dead angle, in the case that article volume is not of uniform size,
It can also be detected and fed back in time by different detection means, article accurately can temporally require to arrive at, improve article
Transfer efficiency.
Brief description of the drawings
Fig. 1 is the utility model structural representation；
Fig. 2 is the structural representation of the present utility model for touching device；
Fig. 3 is the structural representation of the utility model application on the conveyor line.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the present embodiment is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only the example to a part of example of the utility model, rather than whole.Base
Embodiment in the utility model, the institute that those of ordinary skill in the art are obtained under the premise of creative work is not paid
There is other embodiment, belong to the scope of the utility model protection.
A kind of pipeline article of the present embodiment drops detecting system, including goods sorting system 5, article straight way delivery system
System 6, article bend induction system 8, in addition to be arranged on goods sorting system 5, article straight way induction system 6, article bend defeated
Send some detection means 1 in system 8, some detection means 1 are connected with PLC control system 2, PLC control system 2 with
SCADA data collection is connected with monitoring system 3；The detection means 1 is photoelectric detection system, touching device 11, image recognition
One or more in detection means；The photoelectric detection system is laser detector 151 or infrared detecting device 152, institute
Image recognition detection means is stated for ball-shaped camera 17 and gun shaped video camera 16 and video camera 7 is maked an inspection tour, such as Fig. 1.SCADA system 3
Including local touch-screen or local PC industrial computers, SCADA servers and SCADA clients, the interface of the monitoring system includes
System switching, area reset switch and control cabinet reset switch.The detection means 1 passes through Profibus DP nets, ASI networks
Or Profinet nets are connected with PLC control system, it is easy to the transmission of detection means signal.
The goods sorting system 5 is provided with video camera 7 is maked an inspection tour, and article straight way induction system 6 is provided with touching device 11
And photoelectric detection system, specifically laser detector 151 and infrared detecting device 152, article bend induction system 8 is provided with
Ball-shaped camera 17 and gun shaped video camera 16, article transport pallet is provided with tour video camera 7, such as Fig. 3.In bend induction system
In, such as bend and corner, it is difficult to install detection component, selection video camera is observed that dropping for large piece article,
In addition, the naked eyes that drop during small article turning also are difficult to observation, therefore need to set multigroup laser detector 151 and infrared
Detection means 152.Detected according to ball-shaped camera 17, gun shaped video camera 16 when thering is the article to drop in certain time period, PLC
Control system 2 can carry out Signal sampling and processing rapidly by network, and be hit by a bullet out and report in SCADA client control pictures
The video window in police region domain, is dropped video with reminding staff to review article in time, while SCADA system 3 receives PLC controls
The alarm signal that system 2 processed is reported, the real-time display alarm information in local touch-screen and SCADA client control pictures, and
And carry out alarm history filing in SCADA server ends.PLC control system 2 can quickly complete article and drop Site Detection device
The alarm signal collection of part, and local touch-screen and SCADA servers to are sent alarm signal by network mode, simultaneously
PLC control system 2 can be as storage register, to realize the information transmission between different system, for example：Touch-screen with
SCADA servers deposit address by PLC control system 2 and enter row clock synchronization, and touch-screen local operation record passes through PLC and controlled
It is medium that the deposit of system 2 address is uploaded to SCADA servers.
The touching device 11 is that pull switch touches device, and the pull switch touching device is the two-way shake-up of drawstring.
The pull switch touching device 11 includes pull switch detector 111, drawstring bracket 112, end spring 113 and fixing device
114, the drawstring bracket 112 is connected with pull switch detector 111 and the one end of end spring 113, the other end of end spring 113
It is connected with fixing device 114.Drawstring can be touched when article drops, pull switch detector 111 can send alarm detection letter
Number, PLC can carry out Signal sampling and processing rapidly by network, and by signal reporting to SCADA system.The fixing device
114 be some drawstring load-bearing filler rings, and the drawstring load-bearing filler ring is arranged in article straight way induction system every 3 meters.3 meters are inspection
The optimum position of article is surveyed, dropping for article can be largely detected, such as Fig. 2.
The ball-shaped camera 17 and gun shaped video camera 16 of the article bend induction system 8 are fixed by bracket, described to patrol
It is located at depending on video camera 7 on mobile pallet, the mobile pallet is moved along goods sorting system, to observe the feelings that drop of article
Condition.
Photoelectric detection system can be the form that laser intersects, and this detection mode is made up of transmitter and receiver, in hair
One group of detection net is formed by many laser between emitter and receiver, can trigger detector generation when there is small article to drop
Alarm signal.
After article enters sorting system 5 through entrance 4, conveyed along conveying direction by straight way induction system 6 and bend
System 8, inside and outside straight way induction system 6, there is provided multigroup laser detector 151 and infrared detecting device 152,
First to the 4th bend induction system 8, sets gun shaped video camera 16 and spherical camera 17, for detecting bend induction system
Whether FX has article to drop, while video camera 7 is installed on pallet, come more by way of the cycle makes an inspection tour conveyor zones
Mend because the detection that certain special circumstances is caused is omitted.The monitored picture of SCADA system 3 includes Photoelectric Detection, image recognition inspection
Survey, the real-time running state of all kinds of detection devices can be collected by network, when the article on mobile pallet is transported along pallet
Row track drops situation when occurring in course of conveying, then can be red in the display of monitored picture corresponding detection zone, simultaneously
Detailed alarm region number record can be produced in Alarm column.
Local touch-screen or local PC industrial computers are received after warning message, can be shown in real time in Alarm column, for existing
Field operating personnel use；SCADA servers are received by network mode after the warning message of PLC transmission, can be shown in real time
On SCADA client control pictures, for Central Control Room, operating personnel use.Local touch-screen can monitor detection device in real time
Running status, Realtime Alerts and of short duration history alarm；SCADA client controls picture can not only monitor detector in real time
The running status of part, Realtime Alerts, can also inquire about the long history alarm logging of SCADA server ends, and operator can lead to
Long history alarm logging is crossed to analyze the frequency of detection device triggering.After Site Detection device is triggered, warning message
In the Alarm column that Central Control Room can be appeared at once.For security consideration, first have to staff carry out site safety confirmation and
Live hardware reset, just can carry out software reset in Central Control Room afterwards.
SCADA system 3 can carry out system control operations, for example：The unlatching and closing of detection means 1, detection zone
Reset, after detection means 1 is opened, SCADA system 3 can automatic data collection article drop alarm, when have alarm trigger, confirm
After site safety and live hardware reset, just reset operation can be carried out to the alarm region in SCADA system 3, so, set
The warning message due to safeguarding triggering can be shielded by closing detection means during standby maintenance, area reset operating process can
To ensure to reactivate detection device under Field Force's safety.If using image recognition detection means, when image recognition detection
When area triggering is alarmed, on SCADA client control pictures, meeting automatic spring detects the screen window of alarm region, to carry
Show that the article of reviewing of staff drops situation, by video pop-up window staff can be reminded to need to check that this takes the photograph in time
The area video of camera monitoring.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc. should be included in the utility model
Protection domain within.
Claims (7)
- The detecting system 1. a kind of pipeline article drops, including goods sorting system, article straight way induction system, article bend are defeated Send system, it is characterised in that：Also include being arranged on goods sorting system, article straight way induction system, article bend induction system In some detection means, some detection means are connected with PLC control system, and PLC control system is gathered with supervising with SCADA data Control system is connected；The detection means is photoelectric detection system, touching device, one kind in image recognition detection means or several Kind；The photoelectric detection system is laser detector or infrared detecting device, and described image identification and detection device is taken the photograph for ball-type Camera, gun shaped video camera and/or tour video camera.
- The detecting system 2. a kind of pipeline article according to claim 1 drops, it is characterised in that：The goods sorting system System is provided with video camera is maked an inspection tour, and article straight way induction system is provided with touching device and/or laser detector or infrared detection Device, article bend induction system is provided with ball-shaped camera and/or gun shaped video camera, and article transport pallet is taken the photograph provided with tour Camera.
- The detecting system 3. a kind of pipeline article according to claim 2 drops, it is characterised in that：It is described touching device be Pull switch touches device, and the pull switch touching device is that drawstring bi-directionally or uni-directionally touches.
- The detecting system 4. a kind of pipeline article according to claim 3 drops, it is characterised in that：The pull switch is touched Crash device includes pull switch detector, drawstring bracket, end spring and fixing device, and the drawstring bracket is examined with pull switch Device and the connection of end spring one end are surveyed, the end spring other end is connected with fixing device.
- The detecting system 5. a kind of pipeline article according to claim 4 drops, it is characterised in that：The fixing device is Some drawstring load-bearing filler rings, the drawstring load-bearing filler ring is arranged in the straight induction system of article every 3 meters.
- The detecting system 6. a kind of pipeline article according to claim 2 drops, it is characterised in that：The data acquisition with Monitoring SCADA system includes local touch-screen or local PC industrial computers, SCADA servers and SCADA clients.
- The detecting system 7. a kind of pipeline article according to claim 1 drops, it is characterised in that：The detection means is led to Profibus DP nets, ASI networks or Profinet nets is crossed to be connected with PLC control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621483867.8U CN206451020U (en) | 2016-12-30 | 2016-12-30 | A kind of pipeline article drops detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621483867.8U CN206451020U (en) | 2016-12-30 | 2016-12-30 | A kind of pipeline article drops detecting system |
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| Publication Number | Publication Date |
|---|---|
| CN206451020U true CN206451020U (en) | 2017-08-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201621483867.8U Active CN206451020U (en) | 2016-12-30 | 2016-12-30 | A kind of pipeline article drops detecting system |
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| Country | Link |
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| CN (1) | CN206451020U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106597983A (en) * | 2016-12-30 | 2017-04-26 | 昆明昆船逻根机场物流系统有限公司 | Conveying line goods drop detection system |
| CN108181668A (en) * | 2017-12-28 | 2018-06-19 | 武汉英思工程科技股份有限公司 | Concrete dam construction safety monitoring method |
-
2016
- 2016-12-30 CN CN201621483867.8U patent/CN206451020U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106597983A (en) * | 2016-12-30 | 2017-04-26 | 昆明昆船逻根机场物流系统有限公司 | Conveying line goods drop detection system |
| CN108181668A (en) * | 2017-12-28 | 2018-06-19 | 武汉英思工程科技股份有限公司 | Concrete dam construction safety monitoring method |
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| GR01 | Patent grant | ||
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Address after: Eight kilometers east of Yunnan Province, Kunming Kunchuan industrial district 650236 401 building Patentee after: Kunming Kunchuan Luogen Airport System Co., Ltd Address before: Eight kilometers east of Yunnan Province, Kunming Kunchuan industrial district 650236 401 building Patentee before: KUNMING LOGAN-KSEC AIRPORT LOGISTICS SYSTEM COMPANY Ltd. |