CN206433690U - A kind of digital multifunctional hydrolysis feather filling hopper - Google Patents
A kind of digital multifunctional hydrolysis feather filling hopper Download PDFInfo
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- CN206433690U CN206433690U CN201621432729.7U CN201621432729U CN206433690U CN 206433690 U CN206433690 U CN 206433690U CN 201621432729 U CN201621432729 U CN 201621432729U CN 206433690 U CN206433690 U CN 206433690U
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- 230000003301 hydrolyzing effect Effects 0.000 claims abstract description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 56
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 36
- 238000007789 sealing Methods 0.000 claims abstract description 17
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- 238000010438 heat treatment Methods 0.000 claims description 10
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- Processing Of Solid Wastes (AREA)
Abstract
The utility model discloses a kind of digital multifunctional hydrolysis feather filling hopper, it is related to albumen powder production equipment field.The utility model includes non-hydrolytic thing device for eliminating, intelligent hopper, hydrolytic reagent filling apparatus, water logging device, condensation sealing device, feeding unit and remote control utility model；The non-hydrolytic thing device for eliminating and feeding unit are located at the relative both sides of intelligent hopper；The water logging device is located at the bottom of intelligent hopper；The hydrolytic reagent filling apparatus is oppositely arranged with water logging device；The condensation sealing device is above non-hydrolytic thing device for eliminating and intelligent hopper.What the utility model reached has the beneficial effect that：Labor productivity is improved, labour cost is reduced；Being mixed into for control non-hydrolytic thing, reduces albumen powder impurity；Comprehensive regulation albumen waste gas, improves operating environment.
Description
Technical field
The utility model is related to albumen powder production equipment field, more particularly to a kind of hydrolysis feather filling of digital multifunctional
Hopper.
Background technology
One of key task of processing of byproduct of domestic meat producing plant, is opening for the protein resource that broiler chicken butchers feather
Hair is utilized.
At present, feather meal production technology is essentially two major classes：Domestic prevailing technology is to use vapor injection cooking process, production
Albumen powder；Another is to use feather zymolysis technique, production enzymolysis small peptide albumen powder.But both production methods use set
Standby and technique has problems with：
1. it is difficult using prior art facility because half-dried feather raw material is different from the raw materials such as general chemical industry, food, feed
To realize automation filling, and feather filling occupies substantial amounts of manual labor, accounts for the 25% of the total amount of labour of overall production process
Left and right, labor productivity is very low.
2. using horizontal feather digesting apparatus, have a two ways during filling feather, one be by opening tank body end cap pattern,
Using Extendible belt conveyer feeding, the auxiliary labor of personnel can be accordingly reduced, but raw material stirs tired in horizontal tank body
Difficulty, can only be applicable the dry feather that moisture content is not more than 20%, such a mode, obtained product be solid block, it is necessary to crush and
Screening；Two be the manhole feeding using horizontal cooker top, can be stirred, but product is thick particle, rather than
Slurry, both products cannot be used directly for secondary enzymolysis.
The precondition of secondary enzymolysis is that the particle after feather hydrolysis will reach below 0.1mm, and dry type boiling obtains particle
Shape material can not be directly as enzymolysis raw material, it is necessary to which increase is crushed, ground, mixing the processes such as slurry, and equipment investment increases with energy consumption
Plus.
3., can only open type operation because feather meal raw material is scattered in horizontal feather boiling kiln, it is impossible to realize pumping.
This technique must be cooled down to the steam in reactor, and making could be by feather meal after pressure and atmospheric equilibrium in tank
Remove, then new feather is sent into；After filling is finished, heating again carries out high temperature and high pressure hydrolysis.Wherein, the artificial cooling of tank body
Not only the production cycle is caused to extend with secondary temperature elevation, and thermal loss has reached the 8% of total energy consumption.
4. it is simple in construction because the existing equipment function of market purchasing is single.Simple mechanical oscillation funnel can not be solved
Feather wall built-up problem；Existing auger conveyor easily occurs seizing phenomenon, often results in operation stopping；Conveying device is simply possible to use in defeated
Send, it is impossible to realize the function of storage, so, current production utility model can not meet continuous automated production；More due to
Domestic and international such equipment vendors do not release the sophisticated equipment for possessing technology of Internet of things also, all rest on the level of mechanization
On, affect the information system management of enterprise.
5. because feather hydrolysis process is open type operation at present, after albumen steam diffuses, give out unpleasant peculiar smell
Gas, severe contamination production site and surrounding environment, have influence on the stabilization of Staff of Employees, and face the complaint of surrounding resident.Mesh
Effective processing equipment of feather steam gas with foreign flavor is not developed also in the preceding country.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of comprehensive digitlization, energy-saving, saves peopleization, many work(
The hydrolysis feather filling hopper of energyization.
In order to solve the above technical problems, technical solution adopted in the utility model is：
A kind of digital multifunctional hydrolysis feather filling hopper, it is characterised in that：Including non-hydrolytic thing device for eliminating, intelligence
Hopper, hydrolytic reagent filling apparatus, water logging device, condensation sealing device, feeding unit and remote control utility model；It is described non-aqueous
Solve thing device for eliminating and feeding unit is located at the relative both sides of intelligent hopper；The water logging device is located at the bottom of intelligent hopper；
The hydrolytic reagent filling apparatus is oppositely arranged with water logging device；The condensation sealing device is located at non-hydrolytic thing device for eliminating and intelligence
Can hopper top.
Further technical scheme is：The non-hydrolytic thing device for eliminating includes the guipure at the upper side of intelligent hopper
Conveyer, the revolution rake teeth above wired belt conveyer down-hill end, located at revolution rake teeth on the right side of pectination castellated plates and be located at
Below wired belt conveyer down-hill end and with the belt feeder of weighing of wired belt conveyer same direction of movement.
Further technical scheme is：The revolution rake teeth is the revolution rake teeth for the rotation that can pulse, and its rake teeth is spring
The pectination wire wheel that steel wire is made, rake teeth is smaller than 60mm, and its front end is curved 40-50 ° of angle, its minimum point moved and guipure
Conveyer has 4-7mm gaps；It is low after height before the pectination castellated plates to tilt down 60 °, and be connected with curved slideway；The slideway
Provided with two feed bins before and after lower section.
Further technical scheme is：The intelligent hopper includes hopper, multiple electromagnetic vibrations below hopper bottom plate
Dynamic device, the sprinkler head combination located at hopper upper end inwall and below belt feeder of weighing.
Further technical scheme is：The hopper is the framework of integral reinforcing, and provided with heat-insulation layer, its inwall is laid
1.2mm carbon steel wallboard, its top uses staking, is stained with rubber with contact therewith position, bottom plate is in 40-50 ° of angle, and it effectively holds
Product is not less than 5m3, wallboard that the hopper is laid is coated with silver-colored Gui coating with bottom plate, and the hopper passes through damper and hopper
Support frame is connected；The electromagnetic vibrator is sub- ultrasonic vibrator；The sub- ultrasonic vibrator is provided with vibrating sensor.
Further technical scheme is：The water logging device includes the Water tank below hopper bottom plate；The draining
Groove is provided with coupled heating utility model；The Water tank is combined by water pump with sprinkler head to be connected.
Further technical scheme is：The hydrolytic reagent filling apparatus includes located at hopper inwall and combines phase with sprinkler head
Hydrolytic reagent shower nozzle combination to setting；The hydrolytic reagent shower nozzle combination is connected respectively at Water tank with hydrolytic reagent agitator tank.
Further technical scheme is：The condensation sealing device is included located at non-hydrolytic thing device for eliminating and intelligent hopper
The seal closure of top；The seal closure is the individual layer steel plate of the silver-colored Gui coating of spraying, which is provided with air-introduced machine；The air-introduced machine is with catching
Drop device is connected with adsorbent equipment；The adsorbent equipment is connected with hopper.
Further technical scheme is：The feeding unit includes located at the inclined side of hopper bottom plate and is connected with hopper
Logical feed barrel, the involute screw body through feed barrel；It is connected below the feed barrel with reactor；The spiral shell
The pitch dimension of rotation body is gradually increased from up to down, and its top is connected with constant-speed universal coupling；The constant-speed universal coupling
The other end is connected with conveyor screw rotation support；The rotation support two ends are provided with macromolecule bearing；The rotation support other end
Top is provided with belt pulley, and passes through belt and motor for speed reducer.
Further technical scheme is：The remote control utility model includes being located at non-hydrolytic thing device for eliminating, intelligence
Hopper, hydrolytic reagent filling apparatus, water logging device, condensation sealing device, sensor and controller on feeding unit, in addition to meter
Calculation machine control end.
It is using the beneficial effect produced by above-mentioned technical proposal：
1. improving labor productivity, labour cost is reduced.
In process of production, feather filling is the key link that energy resource consumption is consumed with man hour of labour.This practicality is new
Type is integrated feather conveying, temporary, auto feed by utility model, automatically turned on closing, and all eliminates manual operation, realization
Unmanned automatic running, can reduce by more than 50% by labour cost.
2. being mixed into for control non-hydrolytic thing, reduces albumen powder impurity.
The utility model rejects packing material and dead chicken, and be separately recovered by special equipment.
3. comprehensive regulation albumen waste gas, improves operating environment.
The utility model reclaims egg contained in waste gas using enclosed automation filling utility model by condensing
White matter；To realize operation field free from extraneous odour gas, whole processing unit tiny structure air drafts, operating room send fresh air using pressure-fired,
Ensure that gas with foreign flavor does not leak, operating room supplements enough fresh airs, thoroughly improves working environment.A small amount of gas with foreign flavor centralized collection
The odor removal drained on production line is uniformly processed, and reaches that free from extraneous odour is discharged.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 is structural representation of the present utility model.
Wherein：1- enzymes shower nozzle is combined, 2- weighs belt feeder, 3- revolutions rake teeth, 4- wired belt conveyers, 5- hoppers, the spray of 6- water
Head combination, 7- electromagnetic vibrators, 8- Water tanks, 9- pectinations castellated plates, 10- feeding units, 101- motor for speed reducer, 102- skins
Band, 103- belt pulleys, 104- speed reducer mounting bases, 105- macromolecules bearing, 106- rotations support, 107- constant velocity universal shaft couplings
Device, 108- conveyor screws, 109- feed barrels.
Embodiment
With reference to the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out clear
Chu, it is fully described by, it is clear that described embodiment is only a part of embodiment of the present utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belongs to the scope of the utility model protection.
Many details are elaborated in the following description in order to fully understand the utility model, but this practicality is new
Type can also be different from other manner described here using other implement, and those skilled in the art can be without prejudice to this reality
With doing similar popularization in the case of new intension, therefore the utility model is not limited by following public specific embodiment.
Embodiment
A kind of digital multifunctional hydrolysis feather filling hopper according to Fig. 1, including non-hydrolytic thing device for eliminating, intelligence
Hopper, hydrolytic reagent filling apparatus, water logging device, condensation sealing device, feeding unit 10 and remote control utility model；It is described non-
Hydrolysate device for eliminating and feeding unit 10 are located at the relative both sides of intelligent hopper；The water logging device is located at the bottom of intelligent hopper
Portion；The hydrolytic reagent filling apparatus is oppositely arranged with water logging device；The condensation sealing device is located at non-hydrolytic thing device for eliminating
With intelligent hopper top.
It is preferred that：The non-hydrolytic thing device for eliminating includes wired belt conveyer 4 at the upper side of intelligent hopper, is located at
Rake teeth 3, the pectination castellated plates 9 located at the right side of revolution rake teeth 3 are turned round above the down-hill end of wired belt conveyer 4 and located at mesh-belt conveying
Below the down-hill end of machine 4 and with the belt feeder 2 of weighing of the same direction of movement of wired belt conveyer 4.
It is preferred that：The revolution rake teeth 3 is the revolution rake teeth for the rotation that can pulse, and its rake teeth is the comb that spring steel wire is made
Shape wire wheel, rake teeth is smaller than 60mm, and its front end is curved 45° angle, and its minimum point moved and wired belt conveyer 4 have between 5mm
Gap；It is low after height before the pectination castellated plates 9 to tilt down 60 °, and be connected with curved slideway；Two are provided with before and after below the slideway
Individual feed bin.
It is preferred that：The intelligent hopper includes hopper 5, multiple electromagnetic vibrators 7 below the bottom plate of hopper 5, is located at
The upper end inwall of hopper 5 and the sprinkler head combination 6 below belt feeder 2 of weighing.
It is preferred that：The hopper 5 is the framework of integral reinforcing, and provided with heat-insulation layer, its inwall lays 1.2mm carbon steel wall
Plate, its top uses staking, and rubber is stained with contact therewith position, and bottom plate is not less than 5m in 40-50 ° of angle, its dischargeable capacity3,
The wallboard that the hopper 5 is laid is coated with silver-colored Gui coating with bottom plate, and the hopper 5 is connected by damper and hopper support framework
Connect；The electromagnetic vibrator 7 is sub- ultrasonic vibrator；The sub- ultrasonic vibrator is provided with vibrating sensor.
It is preferred that：The water logging device includes the Water tank 8 below the bottom plate of hopper 5；The Water tank 8 is provided with
Coupled heating utility model；The Water tank 8 combines 6 with sprinkler head by water pump and is connected.
It is preferred that：The hydrolytic reagent filling apparatus includes located at the inwall of hopper 5 and 6 water being oppositely arranged is combined with sprinkler head
Solve agent shower nozzle combination 1；The hydrolytic reagent shower nozzle combination 1 is connected respectively at Water tank 8 with hydrolytic reagent agitator tank.
It is preferred that：The condensation sealing device includes the sealing above non-hydrolytic thing device for eliminating and intelligent hopper
Cover；The seal closure is the individual layer steel plate of the silver-colored Gui coating of spraying, which is provided with air-introduced machine；The air-introduced machine and drop catcher and absorption
Device is connected；The adsorbent equipment is connected with hopper 5.
It is preferred that：The feeding unit 10 includes being located at the inclined side of the bottom plate of hopper 5 and the charging being connected with hopper 5
Cylinder 109, the involute screw body 108 through feed barrel 109；The lower section of feed barrel 109 is connected with reactor；
The pitch dimension of the conveyor screw 108 is gradually increased from up to down, and its top is connected with constant-speed universal coupling 107；It is described etc.
The other end of speed universal coupling 107 is connected with the rotation of conveyor screw 108 support 106；106 two ends of rotation support are provided with high score
Sub- bearing 105；Belt pulley 103 is provided with the top of 106 other ends of the rotation support, and passes through belt 102 and motor for speed reducer
101。
It is preferred that：The remote control utility model includes adding located at non-hydrolytic thing device for eliminating, intelligent hopper, hydrolytic reagent
Dispensing device, water logging device, condensation sealing device, sensor and controller on feeding unit 10, in addition to computer control end.
Non-hydrolytic thing device for eliminating
Non-hydrolytic thing device for eliminating be using can with the rake teeth of continuous rotary by the larger polybag being mixed into feather with
Dead chicken is taken up, and is peeled off, is collected using slideway using fixed comb teeth.Its operation principle is：
Some rubbish of workshop, such as plastic packaging bag, plastic ties are contaminated with directly from the feather of slaughter line, are also had from defeated
Send and molt chicken and indivedual dead chicken are fallen down on chain, chicken bone that these non-hydrolytic things or be difficult to are fully hydrolyzed etc. is easy to block
Pipeline, can also increase product ash content even across crushing, reduce product quality.Therefore, it is necessary to be rejected, above hopper
Non-hydrolytic thing device for eliminating is installed.
Device for eliminating is that utilization can pulse the revolution rake teeth 3 of rotation, and rake teeth is the pectination that spring steel wire is made one by one
Wire wheel, rake teeth is smaller than the width 60mm of dead chicken, and front end is curved 45° angle, and minimum point has 5mm gaps with guipure, its by
Ratchet runs into the debris such as big polybag, dead chicken, packing rope when promoting rotation, can be taken up.Because revolution rake teeth is pulsation
Rotation, and have axial vibration, the feather shake of hang-up can be fallen, reduce the processing workload of subsequent handling.
When revolution rake teeth 3 is rotated to top, debris is voluntarily fallen, and is fallen on the slideway of lower section.Meanwhile, in revolution rake teeth
Lower section, comb teeth template 9 is installed.The rake teeth of runner can pass through the gap of comb teeth template 9, and polybag, dead
The debris such as chicken, packing rope will be trapped within comb teeth template 9.Comb teeth template 9 tilts down 60 °, and with slightly curved cunning
Road is connected.Equipped with two feed bins before and after below slideway.Parabolic using dead chicken in curved slideway is acted on, and falls on forward feed bin.
The debris such as polybag, packing rope then fall directly into latter feed bin along slideway.The a small amount of plumage swept along by polybag, packing rope
Hair, is separated and recovered, plastics are used as waste recovery by drying and other treatment by artificial flushing.Dead chicken concentration is delivered to chicken organ processing and set
It is standby to be processed further.
Non-hydrolytic thing device for eliminating is mounted in the place of the 5mm above the end surface of wired belt conveyer 4.Wired belt conveyer
4 have continuous conveying, preliminary draining and temporarily three functions such as storage.Wired belt conveyer 4 and the caching hopper of slaughter line end
Docking, feather is transported in hopper 5 in a short time；In transportation, unnecessary moisture can be leached, and pass through net
Collecting tray with the bottom of conveyer 4 will leach water after sterilization, return to production line as cleaning Water circulation；When hopper 5
After the feather hit the target of filling, remaining feather is deposited on wired belt conveyer 4 temporarily.In the end of wired belt conveyer 4
Top install revolution rake teeth non-hydrolytic thing device for eliminating and mesh bag conveyer 4 it is chain, while start and stop, belt of weighing
The feather of carrying immediately after, is sent into hopper by machine 2.
The non-hydrolytic thing that feather is mixed into can avoid most of plastic package material, dead chicken etc. different by automatic removing device
Thing enters reactor, reduces subsequent treatment work.
Intelligent hopper
The effect of intelligent hopper is that pretreated feather is conveyed to rapidly into feeding unit 10 in time, in the most short time
Interior completion feather filling；Meanwhile, using the dead time in the hopper of feather, premixed, shorten the time in a kettle.,
Improve utilization rate of equipment and installations.
Hopper is the framework of overall encryption, 1.2mm carbon steel wallboard is laid, its top uses staking, with contact therewith portion
Position is stained with rubber antifriction, and bottom plate is in 45° angle, and the dischargeable capacity of hopper 5 is not less than 5m3.The wallboard that hopper 5 is laid sprays with bottom plate
Silver-colored Gui coating is scribbled, using its hydrophobicity, absorption of the aqueous feather to wallboard is reduced.Hopper 5 passes through damper and hopper support
Framework is connected, and reduces vibration transmission during operation.
Common vibrator vibration frequency is fixed with amplitude, can be increased the density of feather on the contrary by vibration, be exacerbated tower
The phenomenon of bridge.Electromagnetic vibrator 7 is, by the sub- ultrasonic vibrator installed in the bottom of the steel plate of hopper 5, to pass through special vibration
Frequency range can change the structure of hydrone, first by the macromolecular water contained by feather, and small molecule is become through vibrating dissection
Water, increases activity, reduces surface tension, makes feather of the absorption on the wallboard of hopper 5 under synergy of the gravity with vibration,
There is the landing of " snowslide " shape.Because amplitude is small, frequency is fast, it is to avoid amplitude is excessive, increases the phenomenon of the density of feather.
Due to being sub- ultrasound, absorption of the steel plate to energy is decreased.When occurring cladding (hypohydration) phenomenon between feather and wallboard
When, frequency can be accelerated, make the moisture film " gasification " of panel surfaces, force feather to be separated with wallboard.
The key of intelligent hopper is to be that electromagnetic vibrator 7 is provided with vibrating sensor, due in hopper 5 material how much with
Be pasted onto feather thickness on wallboard, regularly reflect amplitude change on, computer then according to different frequency and amplitude feedback,
Vibration frequency and amplitude are adjusted, good cleaning effect can be played with the power of very little.In order to improve cleaning effect, intelligence material
Bucket is disposed with 3 row, 5 electromagnetic vibrators 7.
Hopper 5 is overall to make isothermal holding, in order to carry out the pre-heat treatment.
By the intelligent hopper 5 of electromagnetic vibrator 7, half-dried feather can be avoided to occur wall built-up in hopper with making somebody a mere figurehead, can
It is fed in time to feeding unit with meeting.
Water logging device
Due to directly being docked with slaughter production line, feather water content is more, and feather is 3 small after hopper 5 is previously added
When it is temporary during, have more moisture and leach, cause the feather water capacity of bottom high, be readily incorporated into feeding unit
In, and the feather water capacity of middle and upper part is low, it is easy to it is adherent with it is built on stilts.In order to solve this problem, the lower section utility model of hopper 5
There are Water tank 8 and heating utility model.Using the bleeding water for being heated to 95 DEG C before feather is not yet loaded, small pump is utilized
It is uniform to be sprayed above feather, it is ensured that to regain moisture close to dry feather, increase weight, it is easier to fall, it is to avoid
Occur " bridging "；Meanwhile, feather pretreatment temperature can be improved constantly by reciprocation cycle, the time temperature of reactor heating is reduced
Degree, improves production efficiency.During feather filling, combine 6 by sprinkler head and leach the upper end wall that water concentration is sprayed at hopper 5
Plate, as feather flush water, makes bucket wall plate shape into equally distributed moisture film, in the presence of electromagnetic vibrator 7, and aggravation is to patch
The feather being attached on wallboard washes away, it is ensured that feather drops into the bottom of feeding unit.When feather water content is too high or when not enough,
Water tank 8 can be adjusted.
The outer preheating technology of feather reactor, can reach two purposes, and one is to reduce the mistake that reactor cools, heated up repeatedly
Productive temp can be shortened 1/3 or so outside journey, the feather filling reactor after preheating, the raising to utilization rate of equipment and installations is very aobvious
Write；Be conducive to improving hydrolytic reagent premixing effect.
Hydrolytic reagent filling apparatus
Current hydrolysis process is directly to be filled into hydrolytic reagent in hydrolytic decomposition pot by pump, due to being diluted immediately by moisture,
It has impact on reaction efficiency.Hydrolytic reagent preparation facilities and flusher utility model are the recyclable fortune automated by the utility model
Capable sub- utility model.On the basis of the preparation of original hydrolytic reagent, hydrolytic reagent flusher is added with leaching water addition with following
Loop device.Hydrolytic reagent is sprayed on the feather constantly accumulated successively in advance, and acted on by the circulation for leaching water with heating,
Hydrolytic reagent can be made fully melt and dissolved with feather, reaction efficiency is improved, and can just soften before filling most of plumage
Hair.By the aggregate measures of the above, the quick Packing Problems of automation of feather can be preferably solved.
Solid feather is liquefied completely in order to ensure once to hydrolyze, the dedicated water of filling 1% is needed in a hydrolytic process
Agent is solved, this is the critical process once hydrolyzed.The utility model is to configure hydrolytic reagent in advance in the agitator tank of automation, warp
Cross using pumping spray pattern, (with leaching water collective effect) is mixed with feather in advance, to improve hydrolysis efficiency.Meanwhile, by water
Solve agent spray line and double as high-temperature water filling pipe, pipeline can be cleaned, the loss of reduction hydrolytic reagent and strong basicity hydrolytic reagent are to pipeline
Corrosion.
Feather hydrolysis agent premixes technology, can be distributed hydrolytic reagent as adding " precalcining " process
It is more uniform, it is possible to reduce feather stem overflows quantity.
Condense sealing device
After being docked with slaughter line, the feather that conveying comes is handled by high temperature bath, with a large amount of steam, and with different
Taste is distributed；And reactor is opening crown valve behind the door during filling feather, have more denseer peculiar smell steam and overflow.
In order to ensure pure and fresh, clean and tidy working environment, hopper 5 must install sealing additional with the equipment that the grade of wired belt conveyer 4 is each opened wide
Cover.Seal closure is cooled down using the individual layer steel plate of spraying track coating to steam, reduces gas with foreign flavor discharge capacity.And pass through
Miniature air-introduced machine keeps hopper to be run under tiny structure, and a small amount of gas with foreign flavor is transported to drop catcher and carried out with adsorbent equipment
Deep layer deodorizing process.Condensed water returns to hopper 5, to reclaim a small amount of albumen.
Protein manufacturing process gas with foreign flavor comprehensive regulation concept is to adhere to administering with utility model from watershed management being combined,
All gas with foreign flavor points of contamination are controlled comprehensively, the characteristics of easily being collected using gas is unified to administer, and reaches industrial hygiene
Environmental condition is simultaneously up to standard with environment protectment protection.
The sub- utility model of remote control
Enzymolysis feather small peptide animal protein will be popularized in a short time, and each bar production line is independently arranged in different Tus
Enterprise is killed, same period fast development needs substantial amounts of site administrator, this restraining factors that will be continued to develop as company.Solve
The optimal path of problem is the running situation for directly controlling each bar production line by general headquarters by enterprise clusters control, in time processing
Site problems, set up with the administrative staff of production line and most closely contact.The utility model is to utilize industrial bus technology, by plumage
Hair filling, as independent substation, implements reliable automatic operating with slurry discharge utility model；Internet of Things skill is utilized simultaneously
Art, the key parameter that feather is loaded, such as loadings, water adding amount, activity duration after computer disposal, utilize LAN
Used for forming production management；Meanwhile, monitor and dock with general headquarters using cloud computing, cloud storage, broadband communications.
After the utility model implementation, it can turn into and apply Internet of Things in domestic butchery byproduct manufacture field at first and mutual
The production line of networking.
It is the first link that feather loads operation that feather is loaded into hopper, and the amount of labour is very heavy, operating environment is very poor.Because
Peculiar smell severe contamination, company is difficult to find stable workman on duty.Thoroughly to solve this problem, the utility model realizes nobody
It is automatically brought into operation, has liberated labour, efficiency is greatly improved, and production environment is substantially improved.
Artificial that the feather on ground simply simply is pushed into hopper, dead chicken is difficult to remove with various non-hydrolytic waste materials, to whole
Individual production process both increases difficulty, also has influence on product quality.This utility model can reject larger non-hydrolytic waste material
With dead chicken, mitigate the workload of the quality control of subsequent production significantly.
Due to feather in each production cycle, it is necessary to gradually collect, substantially at most stand 3 hours, original has been heated
Feather cool down again, add the energy expenditure of production process.This utility model employs feather pre-heating technique,
Feather after butchering quickly is loaded to the hopper of insulation first, prevents heat to scatter and disappear excessive, and then the warm feather in hopper is led to
Hydrolyzate circulating-heating (industrial thermo oil boiler) is crossed to more than 90 DEG C, the heating-up time entered after reactor is reduced as many as 2/3, carries
High utilization rate of equipment and installations, shortens productive temp.
The utility model employs hydrolytic reagent premixing process, hydrolytic reagent is averaged as many as 1 hour of antedating response, promotes
The softening of feather, make feather filling be easier, make a hydrolysis more abundant, by unhydrolysed feather stem reduce 70% with
On.
The utility model promotes the condensation recovery of peculiar smell steam by installing closed ventilator cowling additional, keeps running under tiny structure, really
Protect free from extraneous odour gas overflowing.
The utility model be domestic slaughtering industry with feed manufacturing industry first set using Internet of Things information, arrangement,
Processing and internet Transfer Technology, and the general headquarters' management innovation type information management system set up, can greatly simplify basic unit's life
Unit organizational system is produced, is managed by general headquarters, technological guidance is brought up to the visualization pipe for the subsidiary's realization synchronization for being distributed in the whole nation
The level of reason, this provides once domestic medium-sized and small enterprises industrialized development breakthrough trial.
General headquarters' control concept, is the total innovation of management mode of enterprise, is the certainty of clique medium-sized and small enterprises development
Road, is that information age high-tech is used for the inevitable outcome of business administration, development of this technology to type of industry is passed through with to similar
The development of battalion's Mode Enterprise has far-reaching influence.
Claims (10)
1. a kind of digital multifunctional hydrolysis feather filling hopper, it is characterised in that：Including non-hydrolytic thing device for eliminating, intelligence material
Bucket, hydrolytic reagent filling apparatus, water logging device, condensation sealing device, feeding unit (10) and tele-control system；The non-hydrolytic
Thing device for eliminating and feeding unit (10) are located at the relative both sides of intelligent hopper；The water logging device is located at the bottom of intelligent hopper
Portion；The hydrolytic reagent filling apparatus is oppositely arranged with water logging device；The condensation sealing device is located at non-hydrolytic thing device for eliminating
With intelligent hopper top.
2. hopper according to claim 1, it is characterised in that：The non-hydrolytic thing device for eliminating is included located at intelligent hopper
The wired belt conveyer (4) of upper side, the revolution rake teeth (3) above wired belt conveyer (4) down-hill end, located at revolution rake teeth
(3) pectination castellated plates (9) on the right side of and below wired belt conveyer (4) down-hill end and with wired belt conveyer (4) same movement
The belt feeder of weighing (2) in direction.
3. hopper according to claim 2, it is characterised in that：The revolution that rake teeth (3) is turned round for the rotation that can pulse
Rake teeth, its rake teeth is the pectination wire wheel that spring steel wire is made, and rake teeth is smaller than 60mm, and its front end is curved 40-50 ° of angle, its
The minimum point of motion has 4-7mm gaps with wired belt conveyer (4)；It is low after height before the pectination castellated plates (9) to tilt down 60 °,
And be connected with curved slideway；Provided with two feed bins before and after below the slideway.
4. the hopper according to claim 1 or 2 or 3, it is characterised in that：The intelligent hopper includes hopper (5), located at material
Multiple electromagnetic vibrators (7) below bucket (5) bottom plate, located at hopper (5) upper end inwall and positioned at weighing below belt feeder (2)
Sprinkler head combines (6).
5. hopper according to claim 4, it is characterised in that：The hopper (5) is the framework of integral reinforcing, provided with insulation
Layer, its inwall lays 1.2mm carbon steel wallboard, and its top uses staking, and rubber is stained with contact therewith position, and bottom plate is in 40-
50 ° of angles, its dischargeable capacity is not less than 5m3, wallboard that the hopper (5) is laid is coated with silver-colored Gui coating, the material with bottom plate
Bucket (5) is connected by damper with hopper support framework；The electromagnetic vibrator (7) is sub- ultrasonic vibrator；The sub- ultrasound
Vibrator is provided with vibrating sensor.
6. the hopper according to claim 1 or 2 or 3 or 5, it is characterised in that：The water logging device includes being located at hopper (5)
Water tank (8) below bottom plate；The Water tank (8) is provided with coupled heating system；The Water tank (8) passes through water
Pump combines (6) with sprinkler head and is connected.
7. hopper according to claim 6, it is characterised in that：The hydrolytic reagent filling apparatus is included in hopper (5)
Wall simultaneously combines the hydrolytic reagent shower nozzle combination (1) that (6) are oppositely arranged with sprinkler head；The hydrolytic reagent shower nozzle combination (1) is respectively at drip
Tank (8) is connected with hydrolytic reagent agitator tank.
8. the hopper according to claim 1 or 2 or 3 or 5 or 7, it is characterised in that：The condensation sealing device includes being located at
Seal closure above non-hydrolytic thing device for eliminating and intelligent hopper；The seal closure is the individual layer steel plate of the silver-colored Gui coating of spraying, its
It is provided with air-introduced machine；The air-introduced machine is connected with drop catcher with adsorbent equipment；The adsorbent equipment is connected with hopper (5).
9. hopper according to claim 8, it is characterised in that：The feeding unit (10) includes being located at hopper (5) bottom plate
Inclined side and feed barrel (109), the involute screw body through feed barrel (109) being connected with hopper (5)
(108)；It is connected below the feed barrel (109) with reactor；The pitch dimension of the conveyor screw (108) is from up to down gradually
Increase, its top is connected with constant-speed universal coupling (107)；Constant-speed universal coupling (107) other end and conveyor screw
(108) rotation support (106) is connected；Described rotation support (106) two ends are provided with macromolecule bearing (105)；The rotation support
(106) belt pulley (103) is provided with the top of the other end, and passes through belt (102) and motor for speed reducer (101).
10. the hopper according to claim 1 or 2 or 3 or 5 or 7 or 9, it is characterised in that：The tele-control system includes
Located at non-hydrolytic thing device for eliminating, intelligent hopper, hydrolytic reagent filling apparatus, water logging device, condensation sealing device, feeding unit
(10) sensor and controller on, in addition to computer control end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621432729.7U CN206433690U (en) | 2016-12-22 | 2016-12-22 | A kind of digital multifunctional hydrolysis feather filling hopper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621432729.7U CN206433690U (en) | 2016-12-22 | 2016-12-22 | A kind of digital multifunctional hydrolysis feather filling hopper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206433690U true CN206433690U (en) | 2017-08-25 |
Family
ID=59646856
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621432729.7U Expired - Fee Related CN206433690U (en) | 2016-12-22 | 2016-12-22 | A kind of digital multifunctional hydrolysis feather filling hopper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206433690U (en) |
-
2016
- 2016-12-22 CN CN201621432729.7U patent/CN206433690U/en not_active Expired - Fee Related
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Address after: 051730 north side of West Road, New River County, Xingtai, Hebei Patentee after: XINHE JINBO LYUTAI TECHNOLOGY CO.,LTD. Address before: 050000 Hebei Shijiazhuang Changan District Jianhua street and Heping Road North 300 meters West Road, 21 tower, East Tower. Patentee before: XINHE JINBO LYUTAI TECHNOLOGY CO.,LTD. |
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