CN106000788A - Preparation device for rebar anticorrosive coating and integrated production system with preparation device - Google Patents
Preparation device for rebar anticorrosive coating and integrated production system with preparation device Download PDFInfo
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- CN106000788A CN106000788A CN201610613547.8A CN201610613547A CN106000788A CN 106000788 A CN106000788 A CN 106000788A CN 201610613547 A CN201610613547 A CN 201610613547A CN 106000788 A CN106000788 A CN 106000788A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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Abstract
The invention discloses a preparation device for a rebar anticorrosive coating. The preparation device comprises a feeding area, a mixing area, a grinding area, a pre-treating area and a discharging area, wherein a first rotating shaft, a first motor and a stirring blade are arranged in the mixing area; the first motor is used for driving the first rotating shaft to rotate; the stirring blade is arranged on the first rotating shaft; a first moveable plate is arranged between the mixing area and the grinding area; the first moveable plate can be overturned under the driving of the first motor so as to realize the communication of the mixing area and the grinding area. The invention also discloses an integrated production system which comprises a rebar loading/unloading area, a rebar pre-treating area, a coating area, a drying area and a baking area, wherein the rebar loading/unloading area and the rebar pre-treating area are connected with each other through an annular conveying device. The coating area is connected with the discharging area. The invention provides an integrated production line. Except for manually feeding raw materials and loading/unloading rebar, no other manpower operation is required for realizing the connecting process; the requirement for mass production of rebar anticorrosive ceramic coating is met; the production efficiency is increased; the operation is simple and easy; the cost is low.
Description
Technical field
The invention belongs to steel bar anti-corrosion field, especially relate to a kind of preparation facilities for steel bar anti-corrosion coating and there is the integrated production system of this preparation facilities.
Background technology
Entering 21 century, China has marched toward the epoch of coastal economy great development, it is anticipated that large quantities of sea port dock, Oversea bridge, tunnel, offshore production platform etc. will be had to use reinforced concrete structure in following one period.The corrosion of Steel Bars in Concrete Structure always affects a principal element of armored concrete durability.In now widely used steel bar anti-corrosion technology, reinforcing bar coating technology has technique advantage simple, the most effective, and reinforcing bar coating technology can be divided into three kinds by coating material: (1) metal material, such as stainless steel hot spray-on coating, galvanizing coating etc.；(2) organic material, such as epoxy coating；(3) inorganic material, such as phosphate coating, ceramic coating etc..
For steel bar anti-corrosion ceramic coating, its preparation mostly need through dispensing, coat, dry, several steps such as baking.Use and be accomplished manually coating preparation and do not simply fail to meet the requirement of building structure large-scale application, and waste of manpower, coating result is difficult to control to.Therefore, it is necessary to design preparation facilities and the integrated production system of a set of steel bar anti-corrosion ceramic coating, save human resources as much as possible, improve production efficiency.
Summary of the invention
In order to overcome the deficiencies in the prior art, the present invention provides a kind of automaticity height, the preparation facilities for steel bar anti-corrosion coating of compact conformation and has the integrated production system of this preparation facilities.
The technical solution adopted for the present invention to solve the technical problems is: a kind of preparation facilities for steel bar anti-corrosion coating, include feed zone, mixed material area, milling zone, pretreating zone and discharge zone the most successively, it is provided with the first rotating shaft, the first motor driving the first rotating shaft to rotate in described mixed material area and is located at the paddle in this first rotating shaft, being provided with the first portable plate between described mixed material area and milling zone, this first portable plate is turning under the first motor drives realizes connecting of mixed material area and milling zone.
Further, it is provided with the first discharging channel bottom described mixed material area.When breaking down in the course of processing or needing emergent stopping, material can be discharged from the first discharging channel, thus conveniently keep in repair or avoid accident.
Further, the most parallel in described milling zone being provided with multiple screen cloth, the screen-aperture of described screen cloth reduces from top to bottom, and described screen cloth is provided with multiple grinding bead.
Further, it is provided with the second discharging channel bottom described milling zone.When breaking down in the course of processing or needing emergent stopping, material can be discharged from the second discharging channel, thus conveniently keep in repair or avoid accident.
Further, the sidewall of described milling zone includes outer layer, internal layer and the wearing layer being removably connected on internal layer the most successively, this internal layer is connected with the rotation platform being located at bottom milling zone, described rotation platform is provided with the second portable plate, the turning connection realized between milling zone and pretreating zone of this second portable plate.Second portable plate is easy to material conveying between milling zone and pretreating zone.
Further, described pretreating zone is provided with water inlet, the second rotating shaft and the second motor driving the second rotating shaft to rotate, and described second rotating shaft is connected with connector, and this connector is provided with multiple electrical heating stirring parts, and described connector is provided with non-contact type thermodetector.
Further, described discharge zone is provided with filling machine, and the bottom of this discharge zone is provided with the marker board tilted by center to surrounding.It is not only convenient for the discharge of coating, also allows for the cleaning of inside.
The invention also discloses a kind of integrated production system being provided with the above-mentioned preparation facilities for steel bar anti-corrosion coating, including reinforcing bar loading place, steel bar preassembling treatment region, coating area, baking zone and baking district, described reinforcing bar loading place is connected by annular conveying equipment with steel bar preassembling treatment region, and described coating area is connected with discharge zone.
Further, described steel bar preassembling treatment region is provided with reinforcing bar rust cleaning district or reinforcing bar oil-removing area.
Further, rejected material treatment region is also included.
The invention has the beneficial effects as follows: provide preparation facilities and the integrated production system of a kind of steel bar anti-corrosion ceramic coating, in addition to artificial throwing raw materials and handling reinforcing bar, achieve steel bar anti-corrosion ceramic coating from dispensing, coat, dry baking full process automatization produce, procedure connection can be realized without manpower, solve a difficult problem for reinforcing bar ceramic coating large-scale application.Compared to original coat preparing technology, The present invention reduces manpower and use, substantially increase production efficiency, product quality have also been obtained preferably control, more energy-conserving and environment-protective.
Accompanying drawing explanation
Fig. 1 is the structural representation of the preparation facilities of the present invention.
Fig. 2 is schematic enlarged-scale view at the C in Fig. 1.
Fig. 3 is schematic enlarged-scale view at the D in Fig. 1.
Fig. 4 is the A-A section view partial structurtes schematic diagram in Fig. 1.
Fig. 5 is the B-B section view partial structurtes schematic diagram in Fig. 1.
The flow chart of the integrated production system of Fig. 6.
Detailed description of the invention
In order to make those skilled in the art be better understood from the present invention program, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is carried out clear, complete description, obviously, described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, all should belong to the scope of protection of the invention.
Shown in reference Fig. 1-5, a kind of preparation facilities for steel bar anti-corrosion coating, include feed zone 1, mixed material area 2, milling zone 3, pretreating zone 4 and discharge zone 5 the most successively.Being provided with multiple numerical control in feed zone 1 and weigh aggregate bin 11, this numerical control weighing aggregate bin 11, to raw material quantitative ingredient, is effectively ensured the accuracy of each raw-material match ratio.
Mixed material area 2 is provided with the taper mixing tank 27 that longitudinal section is big up and small down, thus numerical control as much as possible can be set above mixing tank 27 and weigh aggregate bin 11, each numerical control can store different raw materials in weighing aggregate bin, thus can store plurality of raw materials in the mixing tank 27 of mixed material area 2 simultaneously.The cental axial position of mixing tank 27 is provided with the first rotating shaft 21, and the lower end of this first rotating shaft 21 connects the first motor 22, and the first concrete motor 22 is servomotor, its velocity of rotation that can control the first rotating shaft 21 and rotation direction.Connecting on the sidewall of the first rotating shaft 21 and have the paddle 23 be arrangeding in parallel up and down, the length of paddle 23 is adaptive with the cross section of mixed material area 2, i.e. the length of paddle 23 reduces setting from top to bottom.The bottom of mixed material area 2 is provided with the first discharging channel 25, and when breaking down in the course of processing or needing emergent stopping, material can be discharged from the first discharging channel 25, thus conveniently keep in repair or avoid accident.
The intersection of mixed material area 2 and milling zone 3 is connected by hinge 26 the first portable plate 24, connected by ball pivot on the fixing base plate of the first motor 22 correspondence and have support arm 28, the cross section of this support arm 28 is L-shaped, the other end of support arm 28 connects telescopic arm 281, one end of telescopic arm 281 is fixedly connected on the bottom surface of the first portable plate 24, support arm 28 can be under the driving of the first motor 22, with the junction point with fixing base plate for fulcrum at perpendicular inner circumferential half-twist, in figure, dotted line is support arm 28 rotation to the position signal with fixing base plate being 90 °.When support arm 28 rotates, first portable plate 24 is opened along with support arm 28 around hinge 26 and is closed, so that the open angle of the first portable plate 24 reaches bigger, i.e. can enter milling zone 3 quickly and smoothly for the material in mixing tank 27, telescopic arm 281 can carry out stretching motion along one end of support arm 28, when support arm 28 rotates to when being 90 ° with fixing base plate, telescopic arm 281 shrinks near the direction of support arm 28, close to support arm 28 direction with the first portable plate 24.When needs reset isolation mixed material area 2 and milling zone 3, telescopic arm 281 elongation drives the first portable plate 24 to reset.Rapidly enter in milling zone 3 of course for being easy to material, it is simple to controlling material and enter the speed in milling zone 3, can arrange two piece of first portable plate, corresponding support arm quantity is also two.
Milling zone 3 includes the grinding drum in hollow cylindrical structure, and the bottom of grinding drum is provided with the second discharging channel 33, and when breaking down in the course of processing or needing emergent stopping, material can be discharged from the second discharging channel 33, thus conveniently keep in repair or avoid accident.Second discharging channel 33 includes sleeve 331 and the discharging cylinder 332 being fixed on the grinding drum outer wall of milling zone 3, and discharging cylinder 332 is bolted at sleeve 331 inwall.When grinding material in grinding drum, discharging cylinder 332 screws out, and i.e. realizes the disengaging with grinding drum inwall, now the perforate on grinding drum inwall is closed, and grinding drum can normally rotate；When needing emergent discharge, grinding drum rotates and stops the rotation to original position, and now perforate and discharging cylinder 332 are in just to position, and discharging cylinder 332 is screwed in by bolt, and the perforate with grinding drum inwall is connected, thus realizes discharge；It is easy to control unlatching and the Guan Bi of the second discharging channel 33.
Being arranged with multiple screen cloth 31 in milling zone 3 up and down in parallel, screen cloth 31 screen-aperture above, more than the screen mesh aperture below being positioned at, such that it is able to control Grinding Quality, improves grinding efficiency.The grinding bead 32 that multiple diameter does not waits it is placed with on screen cloth 31.
The sidewall of grinding drum includes outer layer 37 the most successively, internal layer 34 and wearing layer 39, wearing layer 39 is detachably connected on internal layer 34 by bolt, and wearing layer 39 extends to the top of internal layer 34 from the screen cloth of the bottom, the outer layer 37 of apical position is fixedly connected with baffle plate 38, it is connected through the hinge again after the downward-sloping extension of baffle plate 38 and extends downward the top inner side of wearing layer 39, thus when milling zone 3 grinding material, in mixed material area 2 when milling zone 3 carries material, baffle plate 38 can be prevented effectively between outer layer 37 and the space of internal layer 34 that material enters grinding drum.Chain connection is easy to the local of baffle plate 38 and is rotated, consequently facilitating the dismounting and change of wearing layer 39.
Abrasion to grinding drum wall when wearing layer 39 can reduce attrition process, increases service life, and wearing layer 39 be by bolt demountable structure with the internal layer 34 of grinding drum simultaneously, changes and facilitates, it is simple to later period maintenance.
The bottom of milling zone 3 is provided with rotation platform 35, the peripheral edge of this rotation platform 35 is along being connected with internal layer 34 bottom, rotation platform 35 can circumferentially rotate under the driving of motor, thus drive each screen cloth being fixedly connected on the wearing layer 39 of internal layer 34 to rotate, under the influence of centrifugal force, grinding bead 32 rolls, realize the abrasive action to material, owing to the diameter of grinding bead 32 is different, they are different to the fineness of grind of material, and do not have dead angle between grinding bead 32, grind more abundant, concrete, grinding bead is steel ball structure.
Be connected through the hinge on rotation platform 35 second portable plate 36, this second portable plate 36 can rotate in a circumferential direction on perpendicular around hinge, just rotation platform 35 lower position is provided with tie-beam 47, the bottom surface of rotation platform 35 is downwardly projecting arcuate structure, the end face of tie-beam 47 is the arcuate structure of concave downward, arcuate structure on tie-beam 47 is suitable with the arcuate structure on rotation platform 35 and is connected by ball engagement rolling, thus tie-beam 47 is motionless, rotation platform 35 can rotate around tie-beam 47.Connected by ball pivot on tie-beam 47 and have support arm, the cross section of this support arm is L-shaped, the other end of support arm connects telescopic arm, one end of telescopic arm is fixedly connected on the bottom surface of the second portable plate 36, and support arm can be with the junction point with tie-beam 47 for fulcrum at perpendicular inner circumferential half-twist.When support arm rotates, second portable plate 36 is opened around hinge along with support arm and closes, so that the open angle of the second portable plate 36 reaches bigger, i.e. can enter pretreating zone 4 quickly and smoothly for the material in milling zone 3, telescopic arm can carry out stretching motion along one end of support arm, when support arm rotates to when being 90 ° with tie-beam 47 end face, and telescopic arm shrinks near the direction of support arm, close to support arm direction with the second portable plate 36.When needs reset isolation milling zone 3 and pretreating zone 4, telescopic arm elongation drives the second portable plate 36 to reset.Rapidly enter in pretreating zone 4 of course for being easy to material, it is simple to controlling material and enter the speed in pretreating zone 4, can arrange two piece of second portable plate, accordingly, support arm quantity is also two.For the ease of meeting the range of activity requirement of support arm, offering vertical slot 471 on the sidewall of tie-beam 47, support arm can rotate in vertical slot 471.
Being provided with preprocessing barrel 48 in pretreating zone 4, the two ends, left and right of tie-beam 47 are fixedly connected on the inwall of preprocessing barrel 48, and tie-beam 47 forms supporting role to preprocessing barrel and rotation platform 35.The sidewall of this preprocessing barrel 48 is provided with water inlet 41, the cental axial position of pretreating zone 4 is provided with the second rotating shaft 42, the upper end of this second rotating shaft 42 connects the second motor 43, and the second concrete motor 43 is servomotor, its velocity of rotation that can control the second rotating shaft 42 and rotation direction.Second motor 43 is suspended on the lower end of tie-beam 47, and tie-beam 47 only undertakes power transmission function, is not involved in the rotation with lower component of rotation platform more than 35 and the second motor 43.Being vertically connected with connector 44 in second rotating shaft 42, the lower section of connector 44 is fixedly connected with multiple electrical heating stirring parts 45, and the lower surface of connector 44 is provided with non-contact type thermodetector 46, it is to avoid temperature measuring equipment is caused damage by coating.
The bottom of discharge zone 5 is provided with at least two discharging opening 53, is additionally provided with filling machine 51 between this discharging opening 53 and discharge zone 5, the material completing to process can be carried out fill storage.Marker board 52 bottom discharge zone 5 is hang plate structure, and its center raises up, and surrounding is downward-sloping from center, thus material can be discharged along the marker board 52 the tilted discharging opening to both sides, is not only convenient for the discharge of coating, also allows for the cleaning of inside.
With reference to shown in Fig. 6, integrated production system for the preparation facilities of steel bar anti-corrosion coating, including reinforcing bar loading place 6, steel bar preassembling treatment region 7, coating area 8, baking zone 9 and baking district 10, reinforcing bar loading place 6 is connected by annular conveying equipment 61 with steel bar preassembling treatment region 7, and this annular conveying equipment 61 can be hanging chain conveying equipment or conveyer belt type conveying equipment.Steel bar preassembling treatment region 7 is provided with reinforcing bar rust cleaning district 71 or is provided with reinforcing bar oil-removing area 72 or includes reinforcing bar rust cleaning district 71 and reinforcing bar oil-removing area 72, when being simultaneously provided with reinforcing bar rust cleaning district 71 and reinforcing bar oil-removing area 72, reinforcing bar rust cleaning district 71 and arranging of reinforcing bar oil-removing area 72 sequentially can exchange.Reinforcing bar loading place 6 can disposable loading, unload many reinforcing bars.Steel bar preassembling treatment region 7 can be in the way of using dipping or spraying electrochemical deoiling rust remover.Temperature-controllable in coating area 8, and coating method can be dipping or spraying.Baking zone 9 uses by formula continuous tunnel furnace or by formula tunnel oven, has controllable temperature.Baking district 10 uses by formula high temperature tunnel furnace able to programme.
Ceramic coating raw material is thrown at feed zone 1, the required each proportion of raw material of input and total amount, weigh aggregate bin 11 through numerical control automatically to calculate, after weighing, each raw material transmits to mixed material area 2, mixing it is stirred at this, after mixing to be mixed, bottom mixed material area 2, the first portable plate 24 is opened, compound enters the dispersion of milling zone 3 ball milling, after regulation fineness requirement to be achieved, compound enters pretreating zone 4, added water by water inlet 41 in required ratio at this compound and obtain coating paste, at this by being sufficiently stirred for, heating reach technique temperature required after, it is to be coated that slurry is got rid of entrance coating area 8 etc. by discharging opening 53.nullSimultaneously，In reinforcing bar loading place 6, reinforcing bar is clamped on the fixture of hanging chain conveying equipment，Steel bar preassembling treatment region 7 is delivered into by suspended chain，By the up and down motion of fixture, reinforcing bar is immersed in electrochemical deoiling rust remover，Or remove rebar surface greasy dirt by spraying electrochemical deoiling rust remover、Rust，Treat that reinforcing bar is dried，Coating area 8 is delivered into by suspended chain，By the up and down motion of suspended chain fixture reinforcing bar is immersed in given pace in coating area 8 and anticipates in complete coating paste，Or it is coated in rebar surface by the way of spraying，After reinforcing steel bar surface coating flowing terminates，Coated reinforcement is transported to baking zone 9 constant temperature drying，The coating paste of coating area 8 is continuing with after mixing with the new coating slurry come through the conveying of coating preprocessing barrel，Rejected material treatment region 01 is entered back in time needing differently configured proportioning anti-acid ceramic coating，Enter baking district 10 after the coated reinforcement dried to toast，To be coated burn till cooling after，Coated reinforcement comes back to reinforcing bar loading place 6 and unloads，So far all process terminates.
Above-mentioned detailed description of the invention is used for illustrating the present invention rather than limiting the invention, in the protection domain of spirit and claims of the present invention, and any modifications and changes that the present invention is made, both fall within protection scope of the present invention.
Claims (10)
1. the preparation facilities for steel bar anti-corrosion coating, it is characterized in that: include feed zone (1) the most successively, mixed material area (2), milling zone (3), pretreating zone (4) and discharge zone (5), the first rotating shaft (21) it is provided with in described mixed material area (2), drive the first motor (22) that the first rotating shaft (21) rotates and be located at the paddle (23) in this first rotating shaft (21), the first portable plate (24) it is provided with between described mixed material area (2) and milling zone (3), this first portable plate (24) is turning under the first motor (22) drives realizes connecting of mixed material area (2) and milling zone (3).
Preparation facilities for steel bar anti-corrosion coating the most according to claim 1, it is characterised in that: described mixed material area (2) bottom is provided with the first discharging channel (25).
Preparation facilities for steel bar anti-corrosion coating the most according to claim 1, it is characterized in that: the most parallel in described milling zone (3) be provided with multiple screen cloth (31), the screen-aperture of described screen cloth (31) reduces from top to bottom, and described screen cloth (31) is provided with multiple grinding bead (32).
Preparation facilities for steel bar anti-corrosion coating the most according to claim 1, it is characterised in that: described milling zone (3) bottom is provided with the second discharging channel (33).
Preparation facilities for steel bar anti-corrosion coating the most according to claim 1, it is characterized in that: the sidewall of described milling zone (3) includes outer layer (37), internal layer (34) and the wearing layer (39) being removably connected on internal layer (34) the most successively, this internal layer (34) is connected with the rotation platform (35) being located at milling zone (3) bottom, described rotation platform (35) is provided with the second portable plate (36), the turning connection realized between milling zone (3) and pretreating zone (4) of this second portable plate (36).
Preparation facilities for steel bar anti-corrosion coating the most according to claim 1, it is characterized in that: described pretreating zone (4) are provided with water inlet (41), the second rotating shaft (42) and the second motor (43) driving the second rotating shaft (42) to rotate, described second rotating shaft (42) is connected with connector (44), this connector (44) is provided with multiple electrical heating stirring parts (45), and described connector (44) is provided with non-contact type thermodetector (46).
Preparation facilities for steel bar anti-corrosion coating the most according to claim 1, it is characterised in that: described discharge zone (5) are provided with filling machine (51), and the bottom of this discharge zone (5) is provided with the marker board (52) tilted by center to surrounding.
8. the integrated production system of the preparation facilities for steel bar anti-corrosion coating being provided with as according to any one of claim 1-7, it is characterized in that: include reinforcing bar loading place (6), steel bar preassembling treatment region (7), coating area (8), baking zone (9) and baking district (10), described reinforcing bar loading place (6) is connected by annular conveying equipment (61) with steel bar preassembling treatment region (7), and described coating area (8) are connected with discharge zone (5).
Integrated production system for steel bar anti-corrosion coating the most according to claim 8, it is characterised in that: described steel bar preassembling treatment region (7) is provided with reinforcing bar rust cleaning district (71) or reinforcing bar oil-removing area (72).
Integrated production system for steel bar anti-corrosion coating the most according to claim 8, it is characterised in that: also include rejected material treatment region (01).
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| CN201610613547.8A CN106000788B (en) | 2016-07-27 | 2016-07-27 | Preparation facilities and integrated production system for steel bar anti-corrosion coating |
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| CN201610613547.8A CN106000788B (en) | 2016-07-27 | 2016-07-27 | Preparation facilities and integrated production system for steel bar anti-corrosion coating |
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| CN106000788B CN106000788B (en) | 2018-12-07 |
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| CN106694283A (en) * | 2016-12-04 | 2017-05-24 | 宁秀芬 | Steel bar paint spraying intelligent robot |
| CN109107957A (en) * | 2018-08-22 | 2019-01-01 | 郑州郑先医药科技有限公司 | A kind of pharmaceutical machine raw material cleaning machine |
| CN111254425A (en) * | 2020-03-25 | 2020-06-09 | 中铁二院成都勘察设计研究院有限责任公司 | Contact net steel plate anti-corrosion treatment device and treatment method thereof |
| CN115261878A (en) * | 2022-06-23 | 2022-11-01 | 安徽金威管业有限公司 | Oil and rust removing production line for production of connecting pipes |
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| Publication number | Publication date |
|---|---|
| CN106000788B (en) | 2018-12-07 |
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