CN104962469B - Modular solid-state biological raw material fermentation system - Google Patents
Modular solid-state biological raw material fermentation system Download PDFInfo
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- CN104962469B CN104962469B CN201510384263.1A CN201510384263A CN104962469B CN 104962469 B CN104962469 B CN 104962469B CN 201510384263 A CN201510384263 A CN 201510384263A CN 104962469 B CN104962469 B CN 104962469B
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- 230000004151 fermentation Effects 0.000 title claims abstract description 70
- 238000000855 fermentation Methods 0.000 title claims abstract description 69
- 239000002994 raw material Substances 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 54
- 238000007599 discharging Methods 0.000 claims abstract description 32
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 230000007306 turnover Effects 0.000 claims abstract description 14
- 230000003139 buffering effect Effects 0.000 claims abstract description 8
- 238000004880 explosion Methods 0.000 claims abstract description 8
- 238000012545 processing Methods 0.000 claims abstract description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 14
- 239000007787 solid Substances 0.000 claims description 14
- 238000012216 screening Methods 0.000 claims description 8
- 238000007873 sieving Methods 0.000 claims description 7
- 241000894006 Bacteria Species 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 238000009738 saturating Methods 0.000 claims 1
- 208000011580 syndromic disease Diseases 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000005484 gravity Effects 0.000 abstract description 6
- 238000009776 industrial production Methods 0.000 abstract description 4
- 229960000074 biopharmaceutical Drugs 0.000 abstract description 2
- 210000001331 nose Anatomy 0.000 description 8
- 239000007789 gas Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010563 solid-state fermentation Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 206010054949 Metaplasia Diseases 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000006148 magnetic separator Substances 0.000 description 1
- 239000000320 mechanical mixture Substances 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 239000003895 organic fertilizer Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000036284 oxygen consumption Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/16—Solid state fermenters, e.g. for koji production
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/44—Multiple separable units; Modules
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M33/00—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
- C12M41/18—Heat exchange systems, e.g. heat jackets or outer envelopes
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Zoology (AREA)
- Genetics & Genomics (AREA)
- Biomedical Technology (AREA)
- Sustainable Development (AREA)
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- Biotechnology (AREA)
- Biochemistry (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Clinical Laboratory Science (AREA)
- Physics & Mathematics (AREA)
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- Apparatus Associated With Microorganisms And Enzymes (AREA)
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- Fertilizers (AREA)
Abstract
The invention discloses a kind of modular solid-state biological raw material fermentation system, including material processing unit, dispensing mixed cell and the fermentation unit controlled by industrial computer；Fermentation unit is made up of the multilayer fermentation room being transversely arranged on from bottom to top on pylon, the scraper plate distributing device for being arranged on top layer fermenting cellar top, the buffering discharge bucket for being arranged on bottom fermentation room bottom and discharging drag conveyor；Box unit is that the upper shed casing of reverse turning bed structure and turnover panel executing agency constitute by base plate；Material processing unit is made up of the gas explosion machine that the conveying worm that cast hopper is connected with cast hopper discharging opening is connected with helical feed machine inlet.Advantage of the present invention can carry out modular combination according to production scale, product variety and the investment capacity to fermentation unit.Material from top to bottom by multilayer fermentation room successively batch fermentation, gravity flowing stirring complete fermentation and stirring, meet brewage, biological feedstuff, bio-pharmaceuticals, bio-feritlizer fermentation large-scale industrial production the need for.
Description
Technical field
The present invention relates to biological raw material fermentation technical field, given birth to more particularly, to the modular solid-state for being suitable to industrialized production
Raw material fermentation system.
Background technology
For a long time, but zymotechnique and Zymolysis Equipment are delayed for solid-state fermentation technology historical origin, mostly using being manually equipped with letter
Easy equipment, production process mutually disconnects, it is impossible to realizes that industrialization streamline is produced automatically, less adapts to fermentation row at present
Industry large-scale development needs.Traditional biological raw material solid-state fermentation process（Such as biological organic fertilizer, biological protein feedstuff）, typically adopt
With fermenting tank for fermentation, will manually prepare, manually go-cart or diesel dumper fortune are filled out in fermentation vat for the material of mechanical mixture
Fermentation, in fermentation process certain interval of time manually or upender stirring, midway manually detection temperature, humidity and pH value,
Fermentation is transferred to next procedure after basically reaching requirement using artificial or pusher.This fermenting tank for fermentation, floor space is big, produces ring
Border is poor, and mechanical stirring has dead angle, i.e. material fermentation non-uniform temperature, and fermentation process is difficult to be controlled, and material fermentation quality is unstable,
And labour intensity is big, consumption manpower is more, and difficulty realizes scale industrial production.
Fermentation technique occurred in that this new zymotechnique and equipment by constantly development in the last few years, such as vertical hair
Fermentation tank, Horizontal revolving drum-type fermentation tank, Horizontal stirring formula fermentation tank, solid state fluidizing fermentation bed etc..Partial fermentation equipment is different degrees of
On employ secondary ventilation, heat, be humidified and temperature-humidity detecting device, employ PLC（Programmable Logic Controller）Controller is controlled
Technology, improves applicability and control technology level, Small Scale Industry metaplasia has been adapted to a certain extent and has produced needs.But there is also
Deficiency, stirring will consume larger power and temperature of charge lack of homogeneity, and material residual is difficult in fermenting cellar is removed, and product is limited by volume
Amount is small, and manufacturing cost and use cost are higher with respect to output, it is impossible to adapt to produce per year 5000 tons with up to tens of thousands of tons, hundreds of thousands ton
The biofermentation production of scale needs.Chinese patent application publication No.：CN101914432A is disclosed and is set one kind《Tower solid hair
Ferment device》, but disclosure of which is only a kind of thinking and do not provide enforceable technological means, according to the disclosure content not
The scale industrial production of solid state fermentation can be realized.
The content of the invention
Present invention aim at a kind of modular solid-state biological raw material fermentation system is provided, to realize that solid-state biological raw material is sent out
The large-scale industrial automated production of ferment.
To achieve the above object, the present invention takes following technical proposals：
Modular solid-state biological raw material fermentation system of the present invention, including the Feedstock treating list controlled by industrial computer
Unit, dispensing mixed cell and fermentation unit；
Conveying worm and the spiral shell that the material processing unit is connected by cast hopper with the cast hopper discharging opening
The gas explosion machine composition of rotation conveyer feed inlet linking；The material of the gas explosion machine discharging opening discharge enters institute by the first elevator
State in the cylinder or circular cone screening machine in dispensing mixed cell；
The dispensing mixed cell includes cylinder or circular cone screening machine, and the sieving material of the cylinder or circular cone screening machine goes out
Mouth is connected by rotary distributor with batch bin charging aperture, and the dispensing bin discharge port external is by bin discharger, dispensing hopper and mixes
Machine inlet is connected；The mixer discharge mouthful is mutually connected by buffering bucket and conveyer with the second lifting machine inlet；Mixing
Machine inner chamber is connected by pipeline with bacterium solution adding set liquid outlet；
The fermentation unit by be transversely arranged on from bottom to top on pylon multilayer fermentation room, be arranged on top layer fermenting cellar
The scraper plate distributing device on top, the buffering discharge bucket for being arranged on bottom fermentation room bottom and discharging drag conveyor composition；It is described to scrape
Plate distributing device charging aperture is mutually connected by pendulum distributing device with the second elevator discharging opening for being vertically set on pylon side；It is described
Every layer of fermenting cellar by multiple horizontal arranged compositions of structure identical box unit；Case in upper and lower adjacent layer fermenting cellar
Body unit is vertically stacked；
The box unit is that the upper shed casing of reverse turning bed structure and turnover panel executing agency constitute by base plate；The turnover panel knot
The box bottom of structure is made up of at least two groups lower turning type plate-turning doors, the door-hinge of every group of lower turning type plate-turning door by rectangular steel tube and
The solid spindle nose composition at the rectangular steel tube both ends is welded in, the solid spindle nose is fixed on upper shed casing with corresponding respectively
Bearing body on forward and backward side plate rotates connection, and lower turning type plate-turning door is fixedly connected by bolt with rectangular steel tube, in rectangular steel tube
On be axially fixed guide duct, the gap that the tube wall of the guide duct offers 10mm~40mm vertically is used to import air-flow
Material is penetrated, when lower turning type plate-turning door downwardly turns over discharging, guide duct is rotated up by axle center of solid spindle nose, plays stirring
Acted on promotion discharging；The Temperature Humidity Sensor for industry control machine testing is mounted in each upper shed casing；It is described to turn over
Plate executing agency is by being arranged on upper shed cabinet front plate or back side panel external turret the cylinder or hydraulic pressure that are controlled by industrial computer
Cylinder, linkage and it is fixed on the connecting lever composition of every group of lower turning type plate-turning door door-hinge end；The linkage is by being horizontally disposed with
First connecting rod, the second connecting rod that is obliquely installed and swing arm composition, be provided with the swing arm for limiting cylinder or hydraulic cylinder
The limit base of piston rod stroke；Described each connecting lever is hinged with the first connecting rod, and first connecting rod passes through second connecting rod, swing arm
Piston rod with the cylinder or hydraulic cylinder is hinged；
The side of pylon is provided with air intake passage and relative opposite side is provided with air exhaust passage, positioned at top layer layers below
The box unit of fermenting cellar is connected by pipeline with the air intake passage, air exhaust passage respectively；Set on the air intake passage
There is an air intake temp and humidity regulator, the air intake temp and humidity regulator is by the humidifier section and heat exchanging segment structure that are arranged in body
Into；The humidifier section is made up of the multilayer cascade of axially spaced setting, and the heat exchanging segment is made up of tubular heat exchanger；Humidification
Section is connected with the tube side of the tubular heat exchanger, the shell side of tubular heat exchanger by Electrocontrolled tee valve respectively with external heat
Source is connected with low-temperature receiver；The top of each cascade is connected by pipeline with external water source.
The guide duct being axially fixed on the rectangular steel tube can be replaced：Positioned at rectangular steel tube top gap vertically
The pressure reductor of " people " character form structure being made up of two swash plates is provided with, the angle between two swash plate is described to subtract less than 60 °
The two ends of pressing plate are fixedly connected with the forward and backward side plate of upper shed casing respectively.
The material-level measure sensor for industry control machine testing is provided with each box unit of top layer fermenting cellar.
Discharging drag conveyor discharging opening in the fermentation unit is mutually held in the mouth by the 3rd elevator with dry materials unit
Connect.
The invention has the advantages that can be according to production scale, product variety and the investment capacity to the fermentation volume of fermentation unit
Carry out modular combination.Material is by the way that after the cloth during scraper plate distributing device completes each box unit of top layer fermenting cellar, industrial computer is sent out
Go out instruction and open lower turning type plate-turning door to the turnover panel executing agency in each box unit, material scatters adjacent lower by gravity
After in the corresponding each box unit of fermenting cellar, the turnover panel executing agency that industrial computer is issued instructions in each box unit turns under closing
Formula plate-turning door, material completes stirring operation during scattering, therefore in the absence of stirring non-uniform phenomenon, into lower floor's fermentation
Material in each box unit of correspondence of room, is fermented in closed environment, and the epidemic disaster of fermentation passes through Temperature Humidity Sensor
Industrial computer is detected and transferred data to, after the data that industrial computer will be detected compare with the fermentation parameter of setting, is passed through
Air intake passage and air exhaust passage are adjusted, when fermenting between reach setting value after, industrial computer issues instructions to this layer of each casing
Turnover panel executing agency in unit is closed after opening lower turning type plate-turning door discharging, and said process is repeated in afterwards, until completing
The material of fermentation is transported to discharging drag conveyor output from tower bottom buffering discharge bucket.Material is from top to bottom by multilayer fermentation
Room successively batch fermentation, gravity flowing stirring complete fermentation and stirring, therefore meet brewage, biological feedstuff, bio-pharmaceuticals, life
The need for the large-scale industrial production of the solid state fermentations such as thing fertilizer.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 is the first structural representation of box unit of the present invention.
Fig. 2 .1 are A portions mplifying structure schematic diagrams in Fig. 2.
Fig. 3 is second structural representation of box unit of the present invention.
Fig. 3 .1 are B portions mplifying structure schematic diagrams in Fig. 3.
Fig. 4 is the structural representation of air intake temp and humidity regulator of the present invention.
Specific embodiment
As Figure 1-4, modular solid-state biological raw material fermentation system of the present invention, including controlled by industrial computer 1
Material processing unit 2, dispensing mixed cell 3 and fermentation unit 4；The fermentation unit 4 by being transversely arranged on from bottom to top
Ten floor fermenting cellar on pylon and it is arranged on the scraper plate distributing device 5 on top layer fermenting cellar top and is arranged under bottom fermentation room
The buffering discharge bucket 6 and discharging drag conveyor 7 in portion are constituted；The charging aperture of scraper plate distributing device 5 is set by pendulum distributing device 8 with vertical
The discharging opening of the second bucket elevator 9 in pylon side is put mutually to be connected；Every layer of fermenting cellar is by eight structure identical casing lists
First 10 horizontal arranged compositions；Box unit 10 in upper and lower adjacent layer fermenting cellar is vertically stacked；
As shown in Fig. 2 and Fig. 2 .1, upper shed casing and turnover panel executing agency of the box unit 10 by base plate for reverse turning bed structure
Composition；The box bottom of the reverse turning bed structure is made up of five groups of lower turning type plate-turning doors 11, every group of door-hinge of lower turning type plate-turning door 11
By rectangular steel tube 12 and be welded in the solid spindle nose 13 at the both ends of rectangular steel tube 12 and constitute, two solid spindle noses 13 respectively with it is corresponding
The bearing body 14 being fixed on the forward and backward side plate of upper shed casing rotates connection, and lower turning type plate-turning door 11 passes through bolt and square bar
Pipe 12 is fixedly connected, and guide duct 15 has been axially fixed on rectangular steel tube 12, and the tube wall of guide duct 15 is offered vertically
The gap 16 of 10mm~40mm penetrates material for importing air-flow, meanwhile, when lower turning type plate-turning door 11 downwardly turns over discharging, lead
Airduct 15, for axle center is rotated up, is played stirring and promotes discharging effect with solid spindle nose 13；In each upper shed casing
Temperature Humidity Sensor 17 for the detection of industrial computer 1 is installed.Turnover panel executing agency is by being arranged on outside upper shed cabinet front plate
The cylinder 18, linkage that is controlled by industrial computer 1 on portion's pylon and it is fixedly connected on every group of solid spindle nose of lower turning type plate-turning door 11
Connecting lever 19 on 13 is constituted；Linkage is by horizontally disposed first connecting rod 20, the second connecting rod being obliquely installed 21 and swing arm 22
Composition, is provided with the limit base 23 for limiting the piston rod stroke of cylinder 18 in swing arm 22；Each connecting lever 19 is and first connecting rod
20 are hinged, and first connecting rod 20 is hinged by second connecting rod 21, swing arm 22 and the piston rod of cylinder 18；Opened in box unit 10
Observation window 24 is provided with mouth cabinet front plate；The upper shed casing left and right side plate of every layer of fermenting cellar adjacent boxes unit 10 is equal
It is connected by bolt.
Box unit 10 can also take the structure as shown in Fig. 3 and 3.1, every group of solid spindle nose 13 of lower turning type plate-turning door 11
It is identical with the structure shown in Fig. 2 and Fig. 2 .1 with turnover panel executing agency, it is not repeated；Its difference is positioned at rectangular steel tube 12
Gap is provided with the pressure reductor 25 of " people " character form structure being made up of two swash plates vertically for top, and the angle a between two swash plates exists
Selected between 50-55 °, the two ends of pressure reductor 25 are fixedly connected with the forward and backward side plate of upper shed casing respectively.
The side of pylon is provided with air intake passage 26 and relative opposite side is provided with air exhaust passage 27, positioned at top layer fermentation
Room（Tenth layer of fermenting cellar）The box unit 10 of following each layer fermenting cellar motor-driven valve and pipe respectively by being controlled by industrial computer 1
Road is connected with air intake passage 26, air exhaust passage 27；Air intake temp and humidity regulator 28 is provided with air intake passage 26；Top layer
The material-level measure sensor controlled by industrial computer 1 is provided with the upper shed casing of fermenting cellar box unit 10.
As described in Figure 4, air intake temp and humidity regulator 28 is made up of the humidifier section and heat exchanging segment that are arranged in body；Humidification
Section is made up of five layers of cascade 29 of axially spaced setting, and heat exchanging segment is made up of tubular heat exchanger；Humidifier section is changed with shell and tube
The tube side 30 of hot device is connected, the shell side 31 of tubular heat exchanger by the Electrocontrolled tee valve 32 that is controlled by industrial computer 1 respectively with
External heat source is connected with low-temperature receiver；Electrically-controlled valve 34 and outside that each top of cascade 29 is controlled by pipeline 33 and by industrial computer 1
Water source is connected.
As shown in figure 1, material processing unit 2 be connected with the discharging opening of cast hopper 35 by cast hopper 35 conveying worm 36,
The gas explosion machine 37 being connected with the charging aperture of conveying worm 36 is constituted；The material of the discharging opening of gas explosion machine 37 discharge is carried by the first bucket type
Rise in the barrel sieving machine 39 that machine 38 enters in dispensing mixed cell 3.
Dispensing mixed cell 3 includes barrel sieving machine 39, and the sieving material outlet of barrel sieving machine 39 is distributed by rotating
Device 40 is connected with the charging aperture of batch bin 41, and the discharging opening of batch bin 41 is by bin discharger and dispensing hopper 42 and the charging aperture of mixer 43
Linking；The discharge port of mixer 43 is by the charging aperture of the second bucket elevator 9 in buffering bucket 44 and conveyer 45 and fermentation unit 4
Mutually it is connected；The inner chamber of mixer 43 is connected by pipeline with the liquid outlet of bacterium solution adding set 46.
For needing dry material after some fermentations, the discharging opening of discharging drag conveyor 7 discharge from fermentation unit 4
Material sent into by the 3rd bucket elevator 47 and be dried treatment in existing dry materials unit 48.
Feedstock treating of the present invention and dispensing hybrid working principle are as follows：
As shown in figure 1, solid feed is provided with fence by manually being put into from cast hopper 35 on cast hopper 35, fed intake with protecting
Personal security and prevent big, debris material（Such as sack, the rope made of hemp）Fall into machine；Pulse dust collector 49 is housed, to change on cast hopper 35
The kind environment that feeds intake, the dust that prevents from feeding intake externally is flown upward；The raw material of input is transported in gas explosion machine 37 by conveying worm 36, through gas
Quick-fried machine 37 is crushed, after sterilization treatment, being delivered in barrel sieving machine 39 by the first bucket elevator 38 carries out Screening Treatment, to easy
Conglomeration raw material should also add pipe magnetic separator to remove iron using having the Conical screen for breaing up function preferable to the raw material containing metal impurities；Through
Raw material after screening enters batch bin 41 by rotary distributor 40 with the blanking of gravity mode.The quantity of batch bin 41 is big according to matching somebody with somebody
Ancestor's raw material variety determines that a kind of general raw material enters a batch bin 41, batch bin 41 built with upper and lower level detector, when former in storehouse
Material sends when being attached to the upper limit alarms and stops upstream equipment charging, and charging is notified when raw material reaches lower limit in storehouse；Each dispensing
A bin discharger is respectively carried under storehouse 41, industrial computer 1 starts a bin discharger to dispensing according to every batch of dispensing parameter being previously set
Hopper 42 feeds, and the dynamic weighing of dispensing hopper 42 simultaneously shows, the tracing detection of industrial computer 1, is set when this kind of formula of raw material is reached
Stop charging during value, the bin discharger for restarting another batch bin 41 enters another raw material, is sequentially completed blending process.Work as dispensing
After the completion of, industrial computer 1 issues instructions to dispensing hopper 42 to be opened hopper gate and dispensing is discharged into mixer 43 and mix, meanwhile,
Bacterium solution is entered by bacterium solution adding set 46 by pipeline participates in mixing in mixer 43；Mix in mixer 43 per batch dispensing
The discharging opening of mixer 43 is opened after 3~6 minutes, the mixed buffered bucket 44, bucket elevator 9 of conveyer 45 and second of material
Into in the pendulum distributing device 8 in fermentation unit 4.
Fermenting raw materials operation principle of the present invention is as follows：
As shown in figs 2-4, it is transported to by the scraper plate distributing device 5 of tower top into the material in pendulum distributing device 8
Tenth layer（Top layer）In the upper shed casing of each box unit 10 of fermenting cellar, when material reaches the cloth of setting in each upper shed casing
Detected by material-level measure sensor and transfer data to industrial computer 1 during material thickness, industrial computer 1 sends instruction and stops upstream
Equipment feeds, while the turnover panel executing agency of the tenth layer of each box unit 10 of fermenting cellar of control opens each lower turning type plate-turning door 11,
Material is scattered in the 9th layer of upper shed casing of each box unit 10 of fermenting cellar under gravity（Now the 9th layer of fermenting cellar
The lower turning type plate-turning door 11 of each box unit 10 is closed）, material obtains stirring during scattering.By setting
After time, industrial computer 1 controls the turnover panel executing agency of the tenth layer of each box unit 10 of fermenting cellar to close lower turning type plate-turning door 11,
Into next round charging cloth.
Material fermented to the time of setting in the 9th layer of upper shed casing of each box unit 10 of fermenting cellar, industrial computer
1 sends instruction, opens the 9th layer of lower turning type plate-turning door 11 of each box unit 10 of fermenting cellar, and material is scattered under gravity
In the 8th layer of upper shed casing of each box unit 10 of fermenting cellar, material obtains second stirring during scattering.By setting
After the fixed time, industrial computer 1 controls the lower turning type plate-turning door 11 of the 9th layer of each box unit 10 of fermenting cellar to close, into next round
Charging.
8th layer of fermenting cellar is not repeated to the same 9th layer of fermenting cellar of the course of work of ground floor fermenting cellar.
When material successively ferments into ground floor fermenting cellar by after the fermentation time for setting, the control of industrial computer 1 opens each
The lower turning type plate-turning door 11 of box unit 10, material by buffer the discharging opening of discharge bucket 6 be dumped into discharging drag conveyor 7 convey
To next process.
Ground floor fermenting cellar is to the tenth layer of upper shed casing of each box unit 10 of fermenting cellar by pipeline and by industry control
The air intake motor-driven valve 50 of the control of machine 1, air draft motor-driven valve 51 are connected with air intake passage 26, air exhaust passage 27.When industrial computer 1 passes through
Temperature Humidity Sensor 17 detects certain layer of fermenting cellar（Now by taking third layer fermenting cellar as an example）The upper shed casing of each box unit 10
When interior material fermentation temperature, humidity deviate the fermentation value of setting, industrial computer 1 sends instruction and opens air blower 52, air exhauster 53, together
When open air intake motor-driven valve 50, each towards third layer fermenting cellar towards each upper shed casing of box unit 10 of second layer fermenting cellar
The air draft motor-driven valve 51 of the upper shed casing of box unit 10, air blower 52 conveying wind by air intake temp and humidity regulator 28,
Air intake passage 26 enters in each upper shed casing of box unit 10 of second layer fermenting cellar, and through each box unit of third layer fermenting cellar
The crack between a door and its frame of the lower turning type plate-turning door 11 in 10, the tube wall gap 16 of guide duct 15（As shown in Fig. 2 .1）, penetrate third layer fermenting cellar
After material in the upper shed casing of each box unit 10, discharged from air exhaust passage 27.When the material of fermenting cellar 10 is sent out in oxygen consumption
The ferment phase, oxygen supply can be aerated by above-mentioned steps appropriateness unlatching air intake motor-driven valve 50 and air draft motor-driven valve 51, in fermentation rest period,
Can close or turn down air intake motor-driven valve 50 and air draft motor-driven valve 51.
The epidemic disaster of air-supply adjusts the air intake temp and humidity regulator 28 by UNICOM on air intake passage 26 to realize.
As shown in figure 4, when needing to send hot blast, the control Electrocontrolled tee valve 32 of industrial computer 1 opens the valve with external heat source UNICOM, outside
Hot working fluid into tubular heat exchanger shell side 31 in the wind by tube side 30 is heated；Conversely, industrial computer 1 control it is automatically controlled
Triple valve 32 opens the valve with external source UNICOM, and outside cold working medium enters in the shell side 31 of tubular heat exchanger to by pipe
The wind of journey 30 is lowered the temperature.When humidification is needed, the control of industrial computer 1 electrically-controlled valve 34 is opened, and external water source is entered by pipeline 33
Humidifier section, is humidified by the 29 pairs of wind by humidifier section of cascade, meanwhile, dust removal process is also obtained by the wind of humidifier section.
It is of course also possible to air-supply is humidified simultaneously and cooling treatment, or humidification and cooling treatment.
Claims (4)
1. a kind of modular solid-state biological raw material fermentation system, including material processing unit, the dispensing mixing controlled by industrial computer
Unit and fermentation unit；It is characterized in that：
Conveying worm and the spiral transferring that the material processing unit is connected by cast hopper with the cast hopper discharging opening
The gas explosion machine for sending machine inlet to be connected is constituted；The material of the gas explosion machine discharging opening discharge is matched somebody with somebody by the first elevator described in
In cylinder or circular cone screening machine in material mixed cell；
The dispensing mixed cell includes cylinder or circular cone screening machine, and the sieving material outlet of the cylinder or circular cone screening machine leads to
Cross rotary distributor to be connected with batch bin charging aperture, the dispensing bin discharge port external is entered by bin discharger, dispensing hopper and mixer
Material mouth is connected；The mixer discharge mouthful is mutually connected by buffering bucket and conveyer with the second lifting machine inlet；In mixer
Chamber is connected by pipeline with bacterium solution adding set liquid outlet；
The fermentation unit by be transversely arranged on from bottom to top on pylon multilayer fermentation room, be arranged on top layer fermenting cellar top
Scraper plate distributing device, be arranged on bottom fermentation room bottom buffering discharge bucket and discharging drag conveyor composition；The scraper plate cloth
Glassware charging aperture is mutually connected by pendulum distributing device with the second elevator discharging opening for being vertically set on pylon side；Described is every
Layer fermenting cellar is by multiple horizontal arranged compositions of structure identical box unit；Casing list in upper and lower adjacent layer fermenting cellar
Unit is vertically stacked；
The box unit is that the upper shed casing of reverse turning bed structure and turnover panel executing agency constitute by base plate；The reverse turning bed structure
Box bottom is made up of at least two groups lower turning type plate-turning doors, and the door-hinge of every group of lower turning type plate-turning door is by rectangular steel tube and welding
Solid spindle nose in the rectangular steel tube both ends is constituted, the solid spindle nose respectively with it is corresponding be fixed on upper shed casing before,
Bearing body on back side panel rotates connection, and lower turning type plate-turning door is fixedly connected by bolt with rectangular steel tube, on rectangular steel tube
Guide duct has been axially fixed it, the gap that the tube wall of the guide duct offers 10mm~40mm vertically is used to importing air-flow and wears
Saturating material, when lower turning type plate-turning door downwardly turns over discharging, guide duct is rotated up by axle center of solid spindle nose, play stirring and
Promote discharging effect；The Temperature Humidity Sensor for industry control machine testing is mounted in each upper shed casing；The turnover panel
Executing agency by be arranged on upper shed cabinet front plate or back side panel external turret by industrial computer control cylinder or hydraulic cylinder,
Linkage is constituted with every group of connecting lever of lower turning type plate-turning door door-hinge end is fixed on；The linkage is by horizontally disposed
One connecting rod, the second connecting rod being obliquely installed and swing arm composition, are provided with the swing arm for limiting cylinder or hydraulic cylinder piston
The limit base of the throw of lever；Described each connecting lever is hinged with the first connecting rod, and first connecting rod passes through second connecting rod, swing arm and institute
The piston rod for stating cylinder or hydraulic cylinder is hinged；
The side of pylon is provided with air intake passage and relative opposite side is provided with air exhaust passage, positioned at the fermentation of top layer layers below
The box unit of room is connected by pipeline with the air intake passage, air exhaust passage respectively；Be provided with the air intake passage into
Wind-warm syndrome humidity control apparatus, the air intake temp and humidity regulator is made up of the humidifier section and heat exchanging segment that are arranged in body；Institute
State humidifier section to be made up of the multilayer cascade of axially spaced setting, the heat exchanging segment is made up of tubular heat exchanger；Humidifier section with
The tube side of the tubular heat exchanger is connected, the shell side of tubular heat exchanger by Electrocontrolled tee valve respectively with external heat source and
Low-temperature receiver is connected；The top of each cascade is connected by pipeline with external water source.
2. modular solid-state biological raw material fermentation system according to claim 1, it is characterised in that：In the rectangular steel tube
On the guide duct that is axially fixed can be replaced：It is provided with what is be made up of two swash plates in gap vertically positioned at rectangular steel tube top
The pressure reductor of " people " character form structure, angle between two swash plate is less than 60 °, the two ends of the pressure reductor respectively with it is described on
The opening forward and backward side plate of casing is fixedly connected.
3. modular solid-state biological raw material fermentation system according to claim 1 and 2, it is characterised in that：Positioned at top layer hair
The material-level measure sensor for industry control machine testing is provided with each box unit of ferment room.
4. modular solid-state biological raw material fermentation system according to claim 1 and 2, it is characterised in that：The fermentation is single
Discharging drag conveyor discharging opening in unit is mutually connected by the 3rd elevator with dry materials unit.
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| CN201510384263.1A CN104962469B (en) | 2015-06-30 | 2015-06-30 | Modular solid-state biological raw material fermentation system |
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| CN107513982A (en) * | 2017-09-26 | 2017-12-26 | 中交上海航道局有限公司 | A kind of digging machine hopper and bank protection jackstone construction method for bank protection jackstone |
| CN113354464A (en) * | 2021-06-08 | 2021-09-07 | 广州城建职业学院 | Intestinal formula fermenting installation and contain its organic waste treatment facility |
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| CN203768195U (en) * | 2014-04-03 | 2014-08-13 | 竺勇 | Bio-drying and dehumidification heat pump coupled flap tower type sludge drying system |
| CN104177144B (en) * | 2014-08-28 | 2016-03-09 | 陕西沃升机械制造有限公司 | For the tower gravity turnover panel sludge aerobic compost equipment of sludge treatment |
| CN104611170B (en) * | 2015-01-05 | 2016-06-15 | 南京旗硕物联科技有限公司 | Batch type intelligence distillers yeast Zymolysis Equipment |
| CN204848884U (en) * | 2015-06-30 | 2015-12-09 | 河南双成生物科技有限公司 | Solid -state biological raw materials fermentation system of modularization |
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