CN201292368Y - Multi-layer, multi-stage solid state continuous fermentation apparatus - Google Patents
Multi-layer, multi-stage solid state continuous fermentation apparatus Download PDFInfo
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- CN201292368Y CN201292368Y CN 200820142677 CN200820142677U CN201292368Y CN 201292368 Y CN201292368 Y CN 201292368Y CN 200820142677 CN200820142677 CN 200820142677 CN 200820142677 U CN200820142677 U CN 200820142677U CN 201292368 Y CN201292368 Y CN 201292368Y
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/16—Solid state fermenters, e.g. for koji production
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/02—Form or structure of the vessel
- C12M23/04—Flat or tray type, drawers
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/34—Internal compartments or partitions
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/18—Flow directing inserts
- C12M27/22—Perforated plates, discs or walls
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Abstract
The utility model relates to a multilayer and multistage solid continuous fermentation device which comprises a box body, a feeding device, a material distribution device, material bearing devices and a discharge hopper, wherein one to ten layers of material bearing devices dividing the box body into multiple layers of fermentation rooms are horizontally installed in the box body, one to ten vertical baffle plates dividing each layer of fermentation room into multistage fermentation rooms are fixedly installed at intervals on the surface of each layer of material bearing device, and each material bearing device comprises a fixed material bearing plate and a withdrawing material bearing plate; and the fixed material bearing plate is fixedly installed in the box body and is provided with spaced discharge openings, and the withdrawing material bearing plate is installed on the lower bottom face of the fixed material bearing plate in a sliding way and is provided with openings corresponding to the discharge openings. The utility model has scientific and reasonable structural design, the multilayer and multistage fermentation rooms are arranged in the box body of the fermentation device, the multilayer material bearing devices satisfy the technological requirement on continuous and large batch fermentation, and the utility model has the advantages of high degree of automation, convenient use, high durability, low cost and energy consumption, and the like.
Description
Technical field
The utility model relates to solid-state fermentation installation, particularly a kind of multilayer, multi-stage type solid-state continuous fermentation device.
Background technology
At present, solid state fermentation adopts fermentation vat or fermentor tank mostly, and material is delivered in fermentation vat or the fermentor tank through artificial after the inoculation yeast or belt, treat that material is finished fermentation after, adopt artificial or automatic discharge opening that material is taken out again, carry out the next batch material and handle.Above-mentioned traditional zymotic device is the intermittent type fermentation unit, and shortcomings such as treatment capacity is little, level of automation is low, working (machining) efficiency is low, labour intensity is big, power consumption height that it all exists can't satisfy the continous way zymotechnique demand of industrialized mass.Current, some continous way fermentation equipment are also arranged, as vertical multilayer turnover panel fermentation tower, the turnover panel of this fermentation tower is used for retainer, and when turnover panel rotated 90 ° of angles, material fell to one deck turnover panel down from turnover panel, continued fermentation and stirred, and can reach the purpose of continuously fermenting.But the rotating mechanism complexity of vertical multilayer turnover panel fermentation tower, treatment capacity has certain restriction, and difficulty is all compared in manufacturing, installation, maintenance, and cost is higher, equally also is not suitable for producing in enormous quantities.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of treatment capacity is big, efficient is high, level of automation is high, power consumption is low multilayer, multi-stage type solid-state continuous fermentation device are provided.
The utility model solves its technical problem and takes following technical scheme to realize:
A kind of multilayer, multi-stage type solid-state continuous fermentation device, by casing, feeding unit, distribution device, material-supporting device, discharge bucket constitutes, it is characterized in that: in casing, be horizontally installed with the 1-10 floor material-supporting device that casing is divided into the multilayer fermentation chamber, all at interval be fixed with 1-10 the vertical baffle that every layer of proving room is divided into the multistage proving room at every layer of material-supporting device upper surface, and material-supporting device by one be installed in case intravital be shaped on the fixedly supporting board of interval discharging perforate and be slidingly mounted on fixedly the supporting board bottom surface and be shaped on the twitch formula supporting board of the corresponding perforate of above-mentioned discharging perforate constitute.
And described fixedly supporting board is the fixedly supporting board that a spaced and parallel installs the arc batten of epirelief, forms the discharging perforate between the adjacent arc batten.
And, described twitch formula supporting board is the twitch formula supporting board that a spaced and parallel installs horizontal slats, being separated by constitutes and the fixedly corresponding perforate of the made discharging perforate of supporting board between the horizontal slats, and the corresponding every section proving room of this twitch formula supporting board is independently installed and realized twitching by the hydraulic oil cylinder driving that is installed in the casing outside.
And, below the arc batten convex arc of every layer of proving room internal fixing supporting board, all axially be provided with blast pipe, at the surperficial uniform ventilating pit that is shaped on of arc batten.
And, above every layer of proving room internal fixing supporting board, induced exhaust is installed all.
And described feeding unit is one to be installed on the embedded scraper transporter at casing top, and this embedded scraper transporter is communicated in a chapelet top that is installed in casing feed end outside.
And, described distribution device is made of the scraper plate group that laterally is slidingly mounted on case intravital horizontal rectangular car frame and is installed in this rectangle car frame bottom, the inclination scraper plate that this scraper plate group is installed by many groups of symmetries constitutes, and distribution device is by the hydraulic oil cylinder driving that is installed in casing one side.
And, on the intravital the first layer material-supporting device of case top the thing bit detector is installed.
And, temperature sensor all is installed in any section proving room in casing.
Advantage of the present utility model and positively effect are:
1. this fermentation unit is installed in the intravital material-supporting device of case by level whole box body is divided into the multilayer fermentation chamber, and adopt dividing plate that each layer proving room is divided into independently proving room of multistage again, can realize a large amount of materials are evenly arranged in each proving room, be equivalent to a plurality of fermentation vats and ferment simultaneously, so this device has bigger treatment capacity.
2. the material-supporting device of this fermentation unit adopts fixedly supporting board and the formula of twitch supporting board structure, has simple in structure, fragile, not durable advantage, according to fermentation time opening by timing controller control twitch formula supporting board, realize the discharging of every layer of material-supporting device, and then realize the purpose continuously ferment.
3. this fermentation unit is provided with blast pipe below every layer of material-supporting device, and induced exhaust is installed all above every layer of proving room, can open or close breather according to the processing material properties thus, simultaneously can be to controlling the fermentation room temp by control air intake and air output.
4. the feeding unit of this fermentation unit adopts MS type embedded scraper transporter, this MS type embedded scraper transporter is connected with the chapelet top, be used for realizing continuous feeding, embedded scraper transporter is provided with the discharge port of every section proving room of corresponding the first layer, start interoperation simultaneously with distribution device, material evenly can be covered with in every section proving room of the first layer, and by the size of thing bit detector monitoring inlet amount, realize that cloth controls automatically.
5. the utility model scientific structure design is reasonable, multilayer, multistage proving room are set in the casing of fermentation unit, and by set multilayer material-supporting device, satisfy the processing requirement of continuously fermenting and fermenting in enormous quantities, having level of automation height, easy to use, durable in use, advantage such as cost is low, power consumption is little, is a kind of solid-state fermentation installation that has than high innovation character.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the structural representation of the fixedly supporting plate of the utility model material-supporting device;
Fig. 3 is the structural representation of the twitch formula supporting plate of the utility model material-supporting device;
Fig. 4 is the structural representation of the utility model distribution device.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing, by specific embodiment.Following examples are descriptive, are not determinate, can not limit protection domain of the present utility model with this.
A kind of multilayer, multi-stage type solid-state continuous fermentation device, constitute by casing 7, feeding unit, distribution device, material-supporting device, discharge bucket 10, the casing top installs a herring-bone top cover 2, is installed into materials device, distribution device, material-supporting device, discharge bucket in the casing from top to bottom successively.
Innovative point of the present utility model is: be horizontally installed with the 1-10 floor material-supporting device 6 that casing is divided into the multilayer fermentation chamber in casing, all be fixed with 1-10 the vertical baffle 8 that every layer of proving room is divided into the multistage proving room at interval at every layer of material-supporting device upper surface.Be five layers of material-supporting device in the present embodiment, every layer of material-supporting device is divided into five sections, and promptly this fermentation unit is equivalent to be provided with 25 proving rooms, therefore has the larger process amount.
Material-supporting device by one be installed in case intravital be shaped on the fixedly supporting board 18 of at interval discharging perforate and be slidingly mounted on fixedly the supporting board bottom surface and be shaped on the twitch formula supporting board 20 of the corresponding perforate of above-mentioned discharging perforate constitute.Fixedly supporting board is the fixedly supporting board that a spaced and parallel installs the arc batten 17 of epirelief, forms discharging perforate (among the figure not label) between the adjacent arc batten.Below the arc batten convex arc of every layer of proving room internal fixing supporting board, all axially be provided with the blast pipe 19 that connects arc batten bottom, this blast pipe is communicated with total blast pipe 9, and be connected with the air-blast device (not shown) that is arranged at the casing outside, for feeding the medium of attemperation in the proving room, at the surperficial uniform ventilating pit 15 that is shaped on of arc batten.Above every layer of proving room internal fixing supporting board induced exhaust 13 is installed all, this induced exhaust is connected with the blower unit (not shown) by main pipe rail, by the ventilation system that constitutes by blast pipe and induced exhaust to the adjusting of ventilating of temperature of charge in the proving room.Metal temperature transmitter 5 all is installed in any section proving room in casing.Also be arranged with a sloping baffle 16 in the fixing both sides of retainer layer from the horizontal by 60 ° of angles.This sloping baffle can be hidden in the below horizontal slats of twitch formula supporting board, is convenient to blanking simultaneously more.Twitch formula supporting board is the twitch formula supporting board that a spaced and parallel installs horizontal slats 21, be separated by and constitute and the fixedly corresponding perforate of the made discharging perforate of supporting board between the horizontal slats, the bottom of its both sides all is equipped with the roller 22 on the track that rolls in casing to be installed, the corresponding every section proving room of this twitch formula supporting board is independently installed and is driven realization by the oil cylinder 23 that is installed in the casing outside and twitches, and this oil cylinder can adopt the diplopore oil cylinder.Control opening of twitch formula supporting board according to fermentation time by timing controller, realize the discharging of every layer of material-supporting device, and then realize continuously fermenting.Control opening of twitch formula supporting board according to fermentation time by timing controller, realize the discharging of every layer of material-supporting device.
The feeding unit 1 that this fermentation unit adopted is one to be installed on the MS type embedded scraper transporter at casing top, and this MS type embedded scraper transporter is communicated in chapelet 14 tops that are installed in casing feed end outside.Distribution device 3 is made of the scraper plate group that laterally is slidingly mounted on the intravital horizontal rectangular car of case frame 24 and is installed on this rectangle car frame bottom, and the inclination scraper plates 25 that this scraper plate group is installed by many groups of symmetries constitute, every section corresponding two pairs of scraper plates that are obliquely installed of proving room.Rectangle car frame bottom is equipped with to roll and installs roller 26 on the cross slide way in casing.The scraper plate group lowermost end of distribution device is apart from the spacing of the first layer material-supporting device 1.5m.Distribution device is driven by the cylinder putter 27 that is installed in casing one side, and this oil cylinder is the single hole oil cylinder.MS type embedded scraper transporter and distribution device start interoperation simultaneously, material evenly can be covered with in every section proving room of the first layer, and be monitored the size of inlet amounies by the thing bit detector thing bit detector 4 that install on the first layer material-supporting device top in casing.
Below layer 5 retainer layer, be provided with the hopper that a longitudinal cross-section is antiparallelogram, can effectively avoid bridging.Be provided with belt type conveyer 12 below this hopper, the both sides of belt type conveyer are equipped with vertical baffle 11, and this vertical baffle links to each other with the outlet base of hopper, is convenient to discharge like this, and leakiness material not.
Claims (9)
1. multilayer, multi-stage type solid-state continuous fermentation device, by casing, feeding unit, distribution device, material-supporting device, discharge bucket constitutes, it is characterized in that: in casing, be horizontally installed with the 1-10 floor material-supporting device that casing is divided into the multilayer fermentation chamber, all at interval be fixed with 1-10 the vertical baffle that every layer of proving room is divided into the multistage proving room at every layer of material-supporting device upper surface, and material-supporting device by one be installed in case intravital be shaped on the fixedly supporting board of interval discharging perforate and be slidingly mounted on fixedly the supporting board bottom surface and be shaped on the twitch formula supporting board of the corresponding perforate of above-mentioned discharging perforate constitute.
2. multilayer according to claim 1, multi-stage type solid-state continuous fermentation device is characterized in that: described fixedly supporting board is the fixedly supporting board that a spaced and parallel installs the arc batten of epirelief, forms the discharging perforate between the adjacent arc batten.
3. multilayer according to claim 1, multi-stage type solid-state continuous fermentation device, it is characterized in that: described twitch formula supporting board is the twitch formula supporting board that a spaced and parallel installs horizontal slats, being separated by constitutes and the fixedly corresponding perforate of the made discharging perforate of supporting board between the horizontal slats, and the corresponding every section proving room of this twitch formula supporting board is independently installed and realized twitching by the hydraulic oil cylinder driving that is installed in the casing outside.
4. multilayer according to claim 2, multi-stage type solid-state continuous fermentation device is characterized in that: all axially be provided with blast pipe below the arc batten convex arc of every layer of proving room internal fixing supporting board, at the surperficial uniform ventilating pit that is shaped on of arc batten.
5. multilayer according to claim 4, multi-stage type solid-state continuous fermentation device is characterized in that: above every layer of proving room internal fixing supporting board induced exhaust is installed all.
6. multilayer according to claim 1, multi-stage type solid-state continuous fermentation device, it is characterized in that: described feeding unit is one to be installed on the embedded scraper transporter at casing top, and this embedded scraper transporter is communicated in a chapelet top that is installed in casing feed end outside.
7. multilayer according to claim 1, multi-stage type solid-state continuous fermentation device, it is characterized in that: described distribution device is made of the scraper plate group that laterally is slidingly mounted on case intravital horizontal rectangular car frame and is installed in this rectangle car frame bottom, the inclination scraper plate that this scraper plate group is installed by many groups of symmetries constitutes, and distribution device is by the hydraulic oil cylinder driving that is installed in casing one side.
8. multilayer according to claim 1, multi-stage type solid-state continuous fermentation device is characterized in that: on the intravital the first layer material-supporting device of case top the thing bit detector is installed.
9. multilayer according to claim 1, multi-stage type solid-state continuous fermentation device is characterized in that: temperature sensor all is installed in any section proving room in casing.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200820142677 CN201292368Y (en) | 2008-10-24 | 2008-10-24 | Multi-layer, multi-stage solid state continuous fermentation apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200820142677 CN201292368Y (en) | 2008-10-24 | 2008-10-24 | Multi-layer, multi-stage solid state continuous fermentation apparatus |
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| CN201292368Y true CN201292368Y (en) | 2009-08-19 |
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| CN 200820142677 Expired - Lifetime CN201292368Y (en) | 2008-10-24 | 2008-10-24 | Multi-layer, multi-stage solid state continuous fermentation apparatus |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102443535A (en) * | 2011-05-10 | 2012-05-09 | 中国科学院过程工程研究所 | Solid fermentation bioreactor |
| CN104911100A (en) * | 2015-06-30 | 2015-09-16 | 河南双成生物科技有限公司 | Continuous fermentation device of modularized solid state biological raw material |
| CN104946459A (en) * | 2015-06-30 | 2015-09-30 | 河南双成生物科技有限公司 | Fermentation system for liquid-state and solid-state biomaterials |
| CN104962469A (en) * | 2015-06-30 | 2015-10-07 | 河南双成生物科技有限公司 | Modularized solid biological raw material fermenting system |
| CN105670904A (en) * | 2016-04-16 | 2016-06-15 | 苏航 | Multilayer stereoscopic integrated fermentation equipment |
| CN106180143A (en) * | 2016-07-25 | 2016-12-07 | 河南农业大学 | A kind of multistage turnover plate type biological decomposition cultivation apparatus |
| CN106701563A (en) * | 2017-01-24 | 2017-05-24 | 郑州良源分析仪器有限公司 | Full-automatic control multifunctional solid-state fermentation tank |
| CN106747697A (en) * | 2017-03-08 | 2017-05-31 | 广东益康生环保设备有限公司 | One kind automation manure fermentation device |
| CN107651820A (en) * | 2017-09-22 | 2018-02-02 | 美恩科技股份有限公司 | A kind of container-type dries installation for fermenting |
| CN108587871A (en) * | 2018-07-25 | 2018-09-28 | 扬州智厨科技有限公司 | A kind of automation fermentation system |
| CN109182115A (en) * | 2018-08-17 | 2019-01-11 | 北京英惠尔生物技术有限公司 | Three-dimensional solid powder fermentation system |
| CN113308318A (en) * | 2021-07-16 | 2021-08-27 | 贵州特征微生物研究院有限公司 | Multilayer fermentation device with aerobic and anaerobic fermentation functions |
-
2008
- 2008-10-24 CN CN 200820142677 patent/CN201292368Y/en not_active Expired - Lifetime
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102443535B (en) * | 2011-05-10 | 2013-05-01 | 中国科学院过程工程研究所 | Solid fermentation bioreactor |
| CN102443535A (en) * | 2011-05-10 | 2012-05-09 | 中国科学院过程工程研究所 | Solid fermentation bioreactor |
| CN104911100A (en) * | 2015-06-30 | 2015-09-16 | 河南双成生物科技有限公司 | Continuous fermentation device of modularized solid state biological raw material |
| CN104946459A (en) * | 2015-06-30 | 2015-09-30 | 河南双成生物科技有限公司 | Fermentation system for liquid-state and solid-state biomaterials |
| CN104962469A (en) * | 2015-06-30 | 2015-10-07 | 河南双成生物科技有限公司 | Modularized solid biological raw material fermenting system |
| CN105670904A (en) * | 2016-04-16 | 2016-06-15 | 苏航 | Multilayer stereoscopic integrated fermentation equipment |
| CN106180143B (en) * | 2016-07-25 | 2018-10-23 | 河南农业大学 | A kind of multistage turnover plate type biological decomposition cultivation apparatus |
| CN106180143A (en) * | 2016-07-25 | 2016-12-07 | 河南农业大学 | A kind of multistage turnover plate type biological decomposition cultivation apparatus |
| CN106701563A (en) * | 2017-01-24 | 2017-05-24 | 郑州良源分析仪器有限公司 | Full-automatic control multifunctional solid-state fermentation tank |
| CN106701563B (en) * | 2017-01-24 | 2019-11-08 | 郑州良源分析仪器有限公司 | Automatic Control multifunctional solid fermentor |
| CN106747697A (en) * | 2017-03-08 | 2017-05-31 | 广东益康生环保设备有限公司 | One kind automation manure fermentation device |
| CN107651820A (en) * | 2017-09-22 | 2018-02-02 | 美恩科技股份有限公司 | A kind of container-type dries installation for fermenting |
| CN107651820B (en) * | 2017-09-22 | 2021-03-16 | 陕西理福环保产业有限公司 | Container formula drying fermentation device |
| CN108587871A (en) * | 2018-07-25 | 2018-09-28 | 扬州智厨科技有限公司 | A kind of automation fermentation system |
| CN108587871B (en) * | 2018-07-25 | 2023-10-31 | 迈安德集团有限公司 | Automatic fermentation system |
| CN109182115A (en) * | 2018-08-17 | 2019-01-11 | 北京英惠尔生物技术有限公司 | Three-dimensional solid powder fermentation system |
| CN113308318A (en) * | 2021-07-16 | 2021-08-27 | 贵州特征微生物研究院有限公司 | Multilayer fermentation device with aerobic and anaerobic fermentation functions |
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Granted publication date: 20090819 |