CN206425922U - Continuous casting billet robot de-scaling spray all-in-one - Google Patents
Continuous casting billet robot de-scaling spray all-in-one Download PDFInfo
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- CN206425922U CN206425922U CN201621196098.3U CN201621196098U CN206425922U CN 206425922 U CN206425922 U CN 206425922U CN 201621196098 U CN201621196098 U CN 201621196098U CN 206425922 U CN206425922 U CN 206425922U
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- scaling
- robot
- spray
- continuous casting
- casting billet
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Abstract
The utility model discloses a kind of continuous casting billet robot de-scaling spray all-in-one, it is characterised in that：Including spray system and scale removal equipment, the scale removal equipment is located at the front of the spray system, and the scale removal equipment is oppositely arranged with continuous casting billet；The periphery of the spray system is provided with safe fence, in the side of the safe fence provided with the switch board for controlling the system；The scale removal equipment includes de-scaling base, de-scaling slide unit, de-scaling bearing and descaling roll；The de-scaling base is oppositely arranged with continuous casting billet；The de-scaling bearing sliding is located at the top of the de-scaling slide unit；The de-scaling slide unit is slided located at the top of the de-scaling base；The descaling roll is installed on the de-scaling bearing.The utility model jetting device for making number can conveniently be cut, and be worked with replacing operative employee to complete the original artificial number of writing, by the manually number of retouching time about 5 minutes, about 30 seconds robot spray time of implementation originally；Improve spray efficiency.
Description
Technical field
The utility model is related to a kind of spray system, more particularly to a kind of continuous casting billet robot de-scaling spray all-in-one.
Background technology
Too many secondary device accident and too many equipment fault have occurred for jet printer, and very big fiber crops are brought to normal production
It is tired, it is that this operating personnel will manually participate in writing spray printing number troactively, is especially write in face of the slab of high temperature, it is right particularly in summer
Extremely difficult for operating personnel, there is also larger security risk.In addition, jet printer failure is more, an inspection attendant is come
Say and also considerably increase plant maintenance working strength, especially when partly breaking down at night, check staff wants called to enter factory
Processing, also increases fault time.So, either production, equipment point-detecting, class Three maintenance personal unanimously require to grind as early as possible
The continuous casting steel billet spray printing robot that system one is remedied, to solve current passive situation.
1) existing jet printer Frequent Troubles, add maintenance difficulties and influence being smoothed out for production；
2) by manually writing continuous casting billet spray printing number troactively, the problem of there is big labor intensity and severe operational environment；
3), there is security risk in the operation beside high temperature slab.
Once jet printer is out of order, it is necessary to which operative employee manually writes the spray printing number of continuous casting billet, the especially plate in high temperature troactively
Write in face of base, particularly in summer, the unusual suffering for operating personnel.
In addition, continuous casting steel billet is before spray number, its surface attachment has impurity, and in spray, number is difficult to adhere to.
Utility model content
The purpose of this utility model is that there is provided a kind of continuous casting billet robot de-scaling spray number one for solution the problems of the prior art
Body machine.
The technical solution of the utility model is：A kind of continuous casting billet robot de-scaling spray all-in-one, it is characterised in that：Including
Spray system and scale removal equipment, the scale removal equipment are located at the front of the spray system, the scale removal equipment and continuous casting billet phase
To setting；The periphery of the spray system is provided with safe fence, in the side of the safe fence provided with the control for controlling the system
Cabinet processed；The scale removal equipment includes de-scaling base, de-scaling slide unit, de-scaling bearing and descaling roll；The de-scaling base and continuous casting billet
It is oppositely arranged；The de-scaling bearing sliding is located at the top of the de-scaling slide unit；The de-scaling slide unit, which is slided, is located at the de-scaling
The top of base；The descaling roll is installed on the de-scaling bearing.
Preferably, the spray system includes robot, jetting device for making number, moving cart, air-cooler and reflective insulation door；
The jetting device for making number is installed on the head of the robot；The floor installation of the robot is in the upper surface of the moving cart；
The cooling blower is arranged on the robot base rear, with the robot synchronous axial system；The moving cart is slided and set
Above the guide rail being layed on ground；The reflective insulation door is installed on the front end of the safe fence.
Preferably, the jetting device for making number includes head cartridge, wire feeding motor and shower nozzle, and the head cartridge is arranged on the machine
The front end of device people, the wire feeding motor is fixed on the side of the head cartridge, and the shower nozzle is located under the wire feeding motor
Side.
Preferably, in addition to one be located at robot rear auxiliary wire feeding device.
Preferably, the outer cover of the robot is provided with protective clothing for proximity fire fighting.
Preferably, the scale removal equipment also includes slide assemblies, mounting bracket, driving motor and motor；It is described to remove
Squama slide unit connects with the slide assemblies, and the slide assemblies are installed in the de-scaling base；The de-scaling bearing sliding is set
In the top of the de-scaling slide unit；The mounting bracket is installed on the side of the de-scaling bearing；The descaling roll is installed on institute
State between mounting bracket；The driving motor is built in the de-scaling bearing, and is connected with descaling roll transmission；It is described to drive
Dynamic motor is arranged on the de-scaling base side, connects with slide assemblies driving.
Preferably, in addition to a cylinder；The cylinder is located at the bottom of the de-scaling bearing.
Preferably, engage between the bottom of the de-scaling bearing and the slide unit, and slided relatively by cylinder realization
It is dynamic.
Preferably, the slide assemblies are ball screw, and the ball screw is driven by the motor；The de-scaling
Slide unit is connected by nut with the screw rod of ball screw.
Preferably, the motor is installed on the left side of the de-scaling base.
The utility model has the advantages that：
(1) robot jetting device for making number can conveniently be cut, and be worked with replacing operative employee to complete the original artificial number of writing, by original people
The about 5 minutes work number of retouching time, implement about 30 seconds robot spray time；
(2) robot jetting device for making number can work online for continuous 72 hours, fault-free；
(3) robot jetting device for making number stable operation rate is more than 98%；
(4) the running orbit precision of robot jetting device for making number is more than 1mm；
(5) to casting blank end surface de-scaling before spray number, it is ensured that spray the adhesive force of continuous casting billet number.
Brief description of the drawings
Fig. 1 is stereogram of the present utility model；
Fig. 2 is side view of the present utility model；
Fig. 3 is the stereogram of nozzle system in the utility model；
Fig. 4 is that the utility model nozzle system removes the stereogram after safe fence；
Fig. 5 is the stereogram of shower nozzle machine in the utility model；
Fig. 6 is the stereogram of scale removal equipment in utility model；
Fig. 7 is the side view of scale removal equipment in utility model；
Fig. 8 is the top view of scale removal equipment in utility model.
Embodiment
In order that technological means, technical characteristic, utility model purpose and technique effect that the utility model is realized are easy to bright
It is white to understand, with reference to being specifically illustrating, the utility model is expanded on further.
As shown in Figure 1, Figure 2, it is shown, it is a kind of continuous casting billet robot de-scaling spray all-in-one of the present utility model, its feature exists
In：Including spray system 10 and scale removal equipment 20, the scale removal equipment 20 is located at the front of the spray system 10, the de-scaling
Equipment 20 is oppositely arranged with continuous casting billet.
Spray system 10 in such as Fig. 3 and Fig. 4, the utility model includes robot 101, robot control cabinet 102, electric arc
Wire jetting device for making number 103, moving cart 104, safe fence 105, cooling blower and reflective insulation door (not shown).
Such as Fig. 5, the jetting device for making number 103 is installed on the head of the robot 101；The floor installation of the robot 101
In the upper surface of the moving cart 104；The cooling blower is arranged on the robot base rear, with the robot
101 synchronous axial systems；The moving cart 104 is slided located at the top for the guide rail 1040 being layed on ground, so that moving cart
104 reciprocatingly move on guide rail 1040, to control the spacing between jetting device for making number and continuous casting billet, realize the preparation before spray number, and
Action is withdrawn after spray number.
Work is completed because robot is executable, so to prevent robot from causing the injury to personnel during working,
The workspace of robot sets safe fence.The safe fence is set around the moving cart；The reflective insulation
Door is installed on the front end of the safe fence.
Security protection and cooling way of the present embodiment to industrial robot running space are studied, to ensure industry
The functional reliability and operation stability of robot system.
In the present embodiment, three major measures are taken, including：
1) reflective insulation door is added between robot and hot continuously cast material, the door is needing machine man-hour to open,
Do not need machine man-hour to be closed, can effectively reduce the radiant heat of continuous casting billet.
2) robot has installed heat-protective clothing additional.
3) cooling blower is added, the blower fan is at robot base, is followed robot to move together, can is machine in time
Device people system provides cooling measure.
The jetting device for making number 103 in the present embodiment includes head cartridge 1030, wire feeding motor 1031 and shower nozzle 1032, described
Head cartridge 1030 is arranged on the leading head of the robot, and the wire feeding motor 1031 is fixed on the head cartridge 1030
Side, the shower nozzle 1032 be located at the wire feeding motor 103 lower section.
The jetting device for making number 103 is cooperated with auxiliary wire feeding device 1033, and the position on continuous casting billet is directed at by shower nozzle 1032,
Spray number is carried out to it.
In operating room increase robot jetting device for making number operation equipment, realize and can switch online with original jetting device for making number system.Work as original
When having jetting device for making number system jam, manipulator jetting device for making number can conveniently be cut, to replace operative employee to complete the original artificial number of writing
Work.
Scale removal equipment 20 in such as Fig. 6, Fig. 7 and Fig. 8, the utility model includes de-scaling base 201, de-scaling bearing 202, removed
Squama slide unit 203, slide assemblies 204, descaling roll 205, mounting bracket 206, driving motor and motor 208.
The de-scaling slide unit 203 connects with the slide assemblies 204, and motor 208 is arranged on the de-scaling base 201
Side, with the slide assemblies 204 driving connect.
The slide assemblies 204 are arranged in the de-scaling base 201, and the slide assemblies 204 of the present embodiment are ball wire
Bar, the ball screw is driven by the motor 208, and de-scaling slide unit 203 is connected by nut with the screw rod of ball screw,
Under the driving of motor 208, make de-scaling slide unit 203 in transverse shifting thereon.
The de-scaling bearing 202 is slided located at the top of the de-scaling slide unit 203.In driving together with de-scaling slide unit 203
Under the drive of motor 208, laterally move, to reach the horizontal de-scaling to continuous casting billet surface.
Mounting bracket 206 in the present embodiment is arranged on the side of de-scaling bearing 202；The descaling roll 205 is arranged on institute
State between mounting bracket 205, for the de-scaling to continuous casting billet surface.
Top roller 2050, and the deburring part positioned at the outside of top roller 2050 are provided with the side of the descaling roll 205
207, the continuous casting billet surface for treating de-scaling can be carried out in advance by burr processing by the deburring part 207, be that follow-up de-scaling is done
It is good to prepare, improve the de-scaling efficiency of descaling roll 205.
The driving motor is built in the de-scaling bearing 202, and is connected with the descaling roll 205 transmission, for band
The rotation of dynamic descaling roll 205, so that its surface to continuous casting billet carries out de-scaling.
The present embodiment also includes being used to drive the cylinder 2020 that de-scaling bearing 202 is vertically moved；The de-scaling branch
Engage between the bottom of seat 202 and the slide unit 203, and realize that the relative slip cylinder 2020 is set by the cylinder 2020
In the bottom of the de-scaling bearing 202.
When distance interval is farther out between de-scaling bearing 202 and continuous casting billet, it is impossible to reach de-scaling apart from when, the cylinder can be passed through
2020 vertically move, descaling roll 205 is further close to continuous casting billet, to keep optimal de-scaling distance.
Spray equipment and scale removal equipment in the utility model is independently installed, when in use first using scale removal equipment to continuous casting
Base carries out de-scaling, and after the de-scaling of continuous casting billet surface is met spray number require, the de-scaling support of scale removal equipment is moved into de-scaling bottom
Seat side, then moving cart spray system is adjusted by robot to continuous casting billet close to continuous casting billet, it entered
Row spray number, to complete the process of whole de-scaling and spray number.
The utility model has the advantages that：
(1) robot jetting device for making number can conveniently be cut, and be worked with replacing operative employee to complete the original artificial number of writing, by original people
The about 5 minutes work number of retouching time, implement about 30 seconds robot spray time；
(2) robot jetting device for making number can work online for continuous 72 hours, fault-free；
(3) robot jetting device for making number stable operation rate is more than 98%；
(4) the running orbit precision of robot jetting device for making number is more than 1mm；
(5) to casting blank end surface de-scaling before spray number, it is ensured that spray the adhesive force of continuous casting billet number.
It is only the utility model preferred embodiment in summary, not for limiting practical range of the present utility model.
Equivalence changes and modification that i.e. all contents according to present utility model application the scope of the claims are made, should all belong to skill of the present utility model
Art category.
Claims (10)
1. continuous casting billet robot de-scaling spray all-in-one, it is characterised in that：Including spray system and scale removal equipment, the de-scaling is set
The standby front for being located at the spray system, the scale removal equipment is oppositely arranged with continuous casting billet；The periphery of the spray system is provided with
Safe fence, in the side of the safe fence provided with the switch board for controlling the system；The scale removal equipment include de-scaling base,
De-scaling slide unit, de-scaling bearing and descaling roll；The de-scaling base is oppositely arranged with continuous casting billet；The de-scaling bearing sliding is located at institute
State the top of de-scaling slide unit；The de-scaling slide unit is slided located at the top of the de-scaling base；The descaling roll is installed on described
On de-scaling bearing.
2. continuous casting billet robot de-scaling spray all-in-one according to claim 1, it is characterised in that：The spray system bag
Include robot, jetting device for making number, moving cart, cooling blower and reflective insulation door；The jetting device for making number is installed on the robot
Head；The floor installation of the robot is in the upper surface of the moving cart；The cooling blower is arranged on the robot
Base rear, with the robot synchronous axial system；The moving cart is slided above the guide rail being layed on ground；It is described
Reflective insulation door is installed on the front end of the safe fence.
3. continuous casting billet robot de-scaling spray all-in-one according to claim 2, it is characterised in that：The jetting device for making number includes
Head cartridge, wire feeding motor and shower nozzle, the head cartridge are arranged on the front end of the robot, and the wire feeding motor is fixed on
The side of the head cartridge, the shower nozzle is located at the lower section of the wire feeding motor.
4. continuous casting billet robot de-scaling spray all-in-one according to claim 2, it is characterised in that：Also include one and be located at machine
The auxiliary wire feeding device at device people rear.
5. the continuous casting billet robot de-scaling spray all-in-one according to claim 2 or 4, it is characterised in that：The robot
Outer cover be provided with protective clothing for proximity fire fighting.
6. continuous casting billet robot de-scaling spray all-in-one according to claim 1, it is characterised in that：The scale removal equipment is also
Including slide assemblies, mounting bracket, driving motor and motor；The de-scaling slide unit connects with the slide assemblies, described
Slide assemblies are installed in the de-scaling base；The de-scaling bearing sliding is located at the top of the de-scaling slide unit；It is described to install
Support is installed on the side of the de-scaling bearing；The descaling roll is installed between the mounting bracket；In the driving motor
It is placed in the de-scaling bearing, and connects with descaling roll transmission；The motor is arranged on the de-scaling base side,
Connect with slide assemblies driving.
7. continuous casting billet robot de-scaling spray all-in-one according to claim 6, it is characterised in that：Also include a cylinder；
The cylinder is located at the bottom of the de-scaling bearing.
8. continuous casting billet robot de-scaling spray all-in-one according to claim 7, it is characterised in that：The de-scaling bearing
Engage between bottom and the slide unit, and relative slide is realized by the cylinder.
9. continuous casting billet robot de-scaling spray all-in-one according to claim 6, it is characterised in that：The slide assemblies are
Ball screw, the ball screw is driven by the motor；The de-scaling slide unit passes through nut and the screw rod of ball screw
Connect.
10. continuous casting billet robot de-scaling spray all-in-one according to claim 6, it is characterised in that：The motor
It is installed on the left side of the de-scaling base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621196098.3U CN206425922U (en) | 2016-11-04 | 2016-11-04 | Continuous casting billet robot de-scaling spray all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621196098.3U CN206425922U (en) | 2016-11-04 | 2016-11-04 | Continuous casting billet robot de-scaling spray all-in-one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206425922U true CN206425922U (en) | 2017-08-22 |
Family
ID=59589045
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621196098.3U Active CN206425922U (en) | 2016-11-04 | 2016-11-04 | Continuous casting billet robot de-scaling spray all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206425922U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106493322A (en) * | 2016-11-04 | 2017-03-15 | 上海鼎实科技有限公司 | Continuous casting billet robot de-scaling spray all-in-one |
| CN108161686A (en) * | 2017-12-30 | 2018-06-15 | 芜湖慧盈自动化设备有限公司 | A kind of cast workpiece cleaning device |
-
2016
- 2016-11-04 CN CN201621196098.3U patent/CN206425922U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106493322A (en) * | 2016-11-04 | 2017-03-15 | 上海鼎实科技有限公司 | Continuous casting billet robot de-scaling spray all-in-one |
| CN108161686A (en) * | 2017-12-30 | 2018-06-15 | 芜湖慧盈自动化设备有限公司 | A kind of cast workpiece cleaning device |
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