The horizontal mineral hot furnace waste heat boiler of flexible deashing rag deashing device
Technical field
The utility model is related to mineral hot furnace waste heat boiler technical field, and in particular to a kind of flexible deashing rag deashing
The horizontal mineral hot furnace waste heat boiler of device.
Background technology
Mineral hot furnace occupies very important status in industrial furnace system, and it mainly includes ferrosilicon, ferrochrome, silicomanganese, work
The ore deposit heat boiler such as industry silicon, according to Over About Chinese Ferroalloy Industry association relevant statistics, China is the first in the world ferroalloy big producer,
National 2435.5 ten thousand tons of ferroalloy yield in 2010, increases by 10.23% on a year-on-year basis, accounts for more than the 50% of World Ferroalloy total output.
The product of China's the ferroalloy industry 90% or so is produced using mineral hot furnace electrothermal way, and energy resource consumption is higher, is national energy-saving emission reduction
Key industry.The power consumption of mineral hot furnace accounts for the 2% of national generating capacity, and power consumption receives much concern, and how to make full use of ore deposit heat
The waste heat of stove, is the power-saving technology that a country actively encourages to widely popularize using cogeneration technology, not only saves the energy, more
Be conducive to environmental protection.Therefore, promote the field transformation and grassroot project mineral hot furnace constantly towards boiler UTILIZATION OF VESIDUAL HEAT IN and
Develop under the main trend of clean burning and improve.
During the ore deposit heat boiler electric furnace smelting such as ferrosilicon, industrial silicon, the waste heat smoke components produced by it, which are removed, mainly to be included
Outside the gas componants such as vapor, carbon dioxide, oxygen, nitrogen, sulfur dioxide, also containing with SiO2Based on (being commonly called as silicon powder)
The exhaust gas dust of composition is wanted, these exhaust gas dust average grain diameters only have 200~400nm, very carefully, and dust content concentration is higher, there is 8
~12g/Nm3, specific surface area is big, and thermal insulation is strong, light weight and very glutinous, easily adsorbs and has electrostatic, and its cohesiveness is with temperature
The rise of degree and strengthen, therefore mineral hot furnace waste heat boiler easily deposits in boiler heat exchange tube wall, adheres to above-mentioned exhaust gas dust, greatly
Big heat exchange, the heat transfer efficiency for reducing boiler, reduces the utilization rate of boiler afterheat, thus in terms of mineral hot furnace UTILIZATION OF VESIDUAL HEAT IN,
It is also mineral hot furnace waste heat always using this timely and effectively to remove the exhaust gas dust during boiler works and improve its fume afterheat
The key technology that boiler is studied.
Existing mineral hot furnace waste heat reset mode mainly has steel ball deashing, shock-wave ash-clearing and mechanical tube brush deashing, and steel ball is clear
Grey mode need not set deashing device due to interbank, and its manufacture requires low, because it dispatches from the factory for loose mail, transport into also that this is low,
But clean, deashing rate is not below 60% for steel ball deashing, and steel ball and carbon particle enter SILICA FUME, and sintering caking is easily caused cigarette
Gas channel blockage, while high-altitude is overturned during steel ball lifting system accident, is easily caused personnel casualty accidentses;Shock-wave ash-clearing mode second
Alkynes consumption is very big, and operating cost expense is very high, and deashing is not thorough, and high fume temperature, utilization rate of waste heat is low, it is impossible to adapt to ore deposit
The need for hot stove furnace UTILIZATION OF VESIDUAL HEAT IN.
Mechanical tube brush purge mode is the focus studied at this stage in each ash-clearing technology, and its cleaning efficiency is of a relatively high;Example
Such as, Chinese patent CN104296592A discloses a kind of mechanical airflow formula exchanging pipe of boiler by waste clearing apparatus, and it cleans dress
Put including two clamping limbs, metal steel wire cleaning ball and steel wire lump state keeper, its steel wire lump state keeper and metallic steel
Silk cleaning ball is abutted against;Chinese patent CN201555501U also discloses a kind of exchanging pipe of boiler by waste group and filled with mechanical sweeper
Put, it includes deashing brush holder, brush holder elevating mechanism etc., and dust cleaning brush is set on deashing brush holder, in the reciprocal fortune of brush holder elevating mechanism
Act the every heat exchanger tube with lower cleaning set of heat exchange tubes;Chinese patent CN 204922925U disclose a kind of heating furnace flue waste heat
Recovery boiler prevents the steel brush ash-cleaning device of dust stratification, and it includes enclosing the steel structure frame for being located at boiler tube bundle periphery, shuttled
Girder steel between boiler tube bundle in neutral gear, and the stainless steel brush on the girder steel, the girder steel is in each neutral gear
It is equidirectional arranged in parallel, and be upper and lower, upper and lower rule dislocation arrangement, every 4 stainless steel brushes surround a boiler
Tube bank;Chinese patent CN202733862U discloses a kind of hot waste heat boiler of horizontal ore deposit with brusher deashing device, the waste heat
The deashing device of boiler is equally the fixing device with a frame-type brush, provided with upper and lower ends point in its fixing device
Multiple wire brushes on framework are not fixed on, and the brush fixing device of the frame-type moves up and down under the driving of transmission mechanism
Carry out deashing.
Above-mentioned cited patent document its be heat exchanger tube using the brush deashing mechanism of mechanical tube to waste heat boiler
Cleaned, and partial monopoly also discloses that its brush is fixed on brush holder for multiple stainless steel brushes or steel wire ball brush, in transmission
Under the motion of drive mechanism, brush holder moves back and forth and its heat exchanger tube is cleaned, but existing above-mentioned mechanical tube brush cleaner
Its order of contact and coverage degree, the lifting type of drive of steel wire brush holder, steel wire not no to wire brush or steel wire ball brush and heat exchanger tube
Brush or steel wire lump material etc. are rationally designed, or even also unclear to tube brush to the modes of emplacement (vertical or horizontal) of waste heat boiler
The influence of grey mode is accounted for, therefore already to there is cleaning efficiency not high enough for the mechanical tube brush purge mode of existing waste heat boiler
The service life of (being not reaching to more than 99%), wire brush or steel wire ball brush is short, and brush such as is inconvenient to change at the technical problem.
The first CN103471073A of granted patent of the related invention people of the application discloses a kind of with multiple vertical
The waste heat boiler of module, the waste heat boiler has mechanical brush ash removing mechanism, and several heat exchanger tubes of the deashing mechanism have edge
The coiled pipe membrane wall structure of horizontal direction arrangement or the multilayer tube bundle unit of single extended surface tube structure composition, hanging is installed on every
Between two layers of tube bundle unit can the dust stratification of horizontal direction reciprocating bar shaped brush unit exchange heat pipe wall cleaned with water;But hair
Person of good sense institute it is found out that, the vertical exhaust-heat boiler is when using mechanical tube brush purge mode deashing, in prolonged deashing process
The boiler heat exchange pipe of horizontality is bent because the weight body of itself easily dangles along position of centre of gravity, makes the bar of horizontal reciprocating movement
Shape brush unit is easily stuck so that the cleaning efficiency of the mechanical brush ash removing mechanism of vertical exhaust-heat boiler has declined.
The content of the invention
It is above-mentioned scarce present in the mechanical tube brush deashing device of mineral hot furnace waste heat boiler described in the prior art in order to overcome
Fall into, the utility model provides a kind of mechanical tube brush purge mode using horizontal arrangement, is used with high-efficiency cleaning efficiency, brush
Long lifespan, the horizontal mineral hot furnace waste heat boiler for changing convenient flexible deashing rag deashing device.Concrete technical scheme is such as
Under:
A kind of horizontal mineral hot furnace waste heat boiler of flexible deashing rag deashing device, the waste heat boiler includes multiple sleeping
Formula module, horizontal steel structure frame, it is fixed in horizontal steel structure frame and there is the flue gas of gas approach and exhanst gas outlet at two ends
Passage, each horizontal module includes the boiler heat exchange tube bank that many boiler heat exchange pipes vertically arranged are constituted, and it is special
Levy and be, the deashing device restrained boiler heat exchange and carry out deashing is provided with each horizontal module, the deashing device is main
Including deashing rack, retaining element, elastic deashing rag and transmission drive, the deashing rack is perpendicular to the boiler tube
Beam is set, and described boiler heat exchange pipe radius is R, and described deashing rack includes being used to clear up every boiler heat exchange tube outer surface
Several elastic deashing rags, the retaining element of the elastic deashing rag, the fixation are installed for being removably secured
Element is removably mounted on the deashing rack, and the every boiler heat exchange pipe and at least two elastic deashing rags are close
Contact, described deashing rack can back and forth be transported in the presence of the transmission drive along boiler heat exchange pipe in the vertical direction
It is dynamic.
Preferably, the spacing in adjacent two boiler heat exchanges pipe face is of substantially equal, if the spacing is L;Several described elasticity are clear
Grey rag is removably secured at least one retaining element for being installed on deashing rack, the deashing rack of being fixedly installed in
Maximum horizontal section of the elastic deashing rag under the nature not contacted with boiler heat exchange pipe on retaining element is essentially
Circle, a diameter of D of the circle, and Preferably,
If the spacing in adjacent two boiler heat exchanges pipe face differs greatly, if the airflow direction boiler tube pitch of horizontal boiler, hang down
It is respectively directly L1 and L2 (L1 ≠ L2) with the boiler tube pitch of airflow direction;Several described elastic deashing rags are removably solid
On at least one retaining element of Dingan County loaded on deashing rack, the elasticity being fixedly installed on the retaining element of deashing rack
Maximum horizontal section of the deashing rag under the nature not contacted with boiler heat exchange pipe is substantially circular, the circular diameter
For D, and OrPreferably,
Preferably, several described elastic deashing rags can be the cylindrical branch being provided with annular, deashing rack
Support structure, the hollow interior cylinder of deashing rag is connected together therewith.
Preferably, the retaining element is metal bead, and the elastic deashing rag is mounted by means of bolts on described
On metal bead.
It is further preferred that adjacent two metal bead intervals and being alternately arranged in up and down described on the deashing rack
In two planes of deashing rack.The adjacent spring deashing rag is also staggered in two planes up and down of deashing rack
On.
Preferably, described transmission drive can be one of following driving kind of drive:
A. described transmission drive includes being fixedly installed on multiple pulleys of the framework both sides of the deashing rack, with
What the pulley was slidably matched is arranged on the sliding guide groove and the transmission driving deashing net on boiler heat exchange tube bank fixed mount
Drive, transmission steel wire and motor that the pulley of frame both sides pumps along the sliding guide groove;
B. described transmission drive includes being fixedly installed on the rigid gear of the framework both sides of deashing rack, is arranged on
The rigid toothed engaged with the gear and driving the rigid gear rack engagement on boiler heat exchange tube bank fixed mount is passed
Dynamic linear drive motor;
C. described transmission drive include the screw nut driven mechanism that is fixedly connected with the framework of deashing rack and
Motor.
Preferably, the transmission drive transmits driving using Asynchronous Frequency-variable, and deashing rack is controlled using variable-frequency motor
Reciprocating speed so that in the reciprocating deashing process of deashing rack, the speed of its upward stroke be more than to
The speed of down stroke.
Preferably, described deashing rack uses 310S stainless steel materials, and described elastic deashing rag is stainless using 316
Steel wire drawing is made.
Preferably, expansion clearance, the expansion are left between the deashing rack edge and the box inside of the frame
Gap is 30mm~60mm.
It is further preferred that below the casing of the corresponding frame (6) of each horizontal module (8), be respectively arranged with
The ash dropping hopper of ash pipe of sauntering connection, the ash pipe of sauntering is provided with ash-removing valve.
The advantageous effects that the utility model is obtained:
1) the utility model employs heat exchanger tube progress deashing of the purge mode to waste heat boiler of mechanical tube brush, its deashing
Efficiency is up to more than 99%, and elastic deashing rag service life is long, changes convenient;
2) the utility model is in deashing process of the elastic deashing rag to exchanging pipe of boiler by waste, to deashing rag with changing
The order of contact and coverage degree of heat pipe have carried out rational design, make elastic deashing rag in the nature not contacted with boiler heat exchange pipe
Circular cross-section D and heat exchanger tube radius R, adjacent heat exchange tube pitch L under state, are present therebetweenIt is preferred thatRelation, boiler heat exchange pipe can be made by elastic deashing rag
Deashing process in 100% be touched and coat;Further, the metal bead interval and up and down of elastic deashing rag will be installed
It is staggered so that the corresponding elasticity being arranged on two neighboring metal bead cleaned to same heat exchanger tube is clear
Grey rag has overlapping region and further increase cleaning efficiency and improve in exchange heat pipe deashing makes making for deashing rag
Use the life-span;
3) deashing device of the hot waste heat boiler of horizontal ore deposit of the present utility model, it installs the metal pressure of flexible deashing rag
Bar is removably mounted on deashing rack, when elastic deashing rag needs to change, it is only necessary to will be described from boiler maintenance mouthful
Metal bead dismounting extract out, it is overall to change metal bead, also can easily change and be arranged on bullet on metal bead by bolt
Property deashing rag;
4) the utility model is in deashing process, and its transmission drive is driven using asynchronous transmission, passes through variable-frequency motor
The reciprocating speed of deashing rack is controlled, and the speed of upward stroke is more than the speed of downward stroke, being arranged such prevents
The exhaust gas dust of lighter weight can stick to the upper end heat exchanger tube cleaned again with ascending air during deashing rack declines
On, further increase cleaning efficiency;
5) the utility model has carried out reasonable selection, deashing rack to main materials such as deashing rack, elastic deashing rags
Using 310S stainless steel materials, elastic deashing rag is made of 316 stainless steel wire drawings, and its brake heat resistance temperature can reach
1150 DEG C, maximum temperature reaches 1250 DEG C, it is ensured that boiler can normally be run under the conditions of the high cigarette temperature of the limit (1050 DEG C).
6) left between waste heat boiler deashing rack edge of the present utility model and the box inside of the frame 30mm~
60mm expansion clearances, which ensures that deashing rack is after expanded by heating, will not send out in pumping with box frame
Life is scratched, it is to avoid occurs the stuck situation of deashing brush holder again and occurs;The utility model is also in the framework case of each horizontal module
Ash dropping hopper and ash-removing valve are individually set below body, realize to mineral hot furnace cigarette ash it is autonomous, controllable, stage by stage, it is clear step by step
Ash.
Brief description of the drawings
Below in conjunction with the accompanying drawings and embodiment is further described to the utility model:
Fig. 1 is the internal structure schematic diagram of the horizontal mineral hot furnace waste heat boiler of the utility model;
Fig. 2 is the main structure diagram for the deashing device being related in the utility model;
Fig. 3 is the side structure schematic view for the deashing device being related in the utility model;
Fig. 4 is the overlooking the structure diagram for the deashing device being related in the utility model;
Fig. 5 is the structural representation for the preferred transmission drive of deashing device being related in the utility model;
Brief description of the drawings:1- boiler heat exchange pipes, 2- boiler heat exchanges tube bank fixed mount, 3- deashing devices, 4- gas approach, 5-
Exhanst gas outlet, 6- frames, 7- exhaust gases passes, the horizontal modules of 8-, 31- deashing racks, 32- retaining elements, 33- elasticity deashings are smeared
Cloth, 34- bolts, 35- transmission devices, 351- pulleys;352- sliding guide grooves, 353- spacing block sets, 354- drives, 355- is passed
Dynamic steel wire, 36- drive devices
Embodiment
, below will be by the drawings and specific embodiments to this reality in order to be more clearly understood that the technical solution of the utility model
It is described in further detail with new technical scheme.
As shown in figure 1, the deashing device of the hot waste heat boiler of horizontal ore deposit of the present utility model, the waste heat boiler includes horizontal steel
Structural frame 6, it is fixed in horizontal steel structure frame 6 and two ends there are the exhaust gases passes 7 of gas approach 4 and exhanst gas outlet 5, are located at
Between gas approach 4 and exhanst gas outlet 5 and dismountable multiple horizontal modules 8;The quantity of the horizontal module is 4-14, its
In, each horizontal module 8 includes the boiler heat exchange tube bank that many boiler heat exchange pipes 1 vertically arranged are constituted, and is used for
Vertical direction back and forth removes the deashing device 3 that the boiler heat exchange restrains superficial dust, for making deashing mechanism reciprocating
Transmission device 35, and to the transmission device provide power drive device 36.
As in Figure 2-4, the deashing device 3 of the hot waste heat boiler of horizontal ore deposit of the present utility model include deashing rack 31,
Retaining element 32, elastic deashing rag 33 and bolt 34, many vertical directions that each horizontal module 8 of waste heat boiler has
The boiler heat exchange pipe 1 of extension is uniformly arranged in matrix form, and deashing rack 31 is vertically arranged with boiler heat exchange tube bank, is used as fixed member
The each row's boiler heat exchange tube bank of metal bead uniform intervals of part 32 is removably mounted on deashing rack 31, and the elasticity is clear
Grey rag 32 is removably secured on the metal bead by specific bolt 34, to cause every boiler heat exchange pipe 1
33 cloth are smeared with least two elastic deashings to be in close contact;Wherein, deashing rack 31, metal bead use 310S stainless steels
Material.
Rational design is carried out to the order of contact and coverage degree of deashing rag and heat exchanger tube in the present embodiment, if boiler is changed
The radius of heat pipe 1 is R, and the spacing in adjacent two boiler heat exchanges pipe face is of substantially equal, if the spacing is L;Bullet on deashing rack 31
Property deashing rag 33 maximum horizontal section under the nature not contacted with boiler heat exchange pipe be substantially round, it is directly
D, then will meet D Or preferablyTo cause boiler heat exchange pipe elastic
100% touched and cladding, improves cleaning efficiency well in the deashing process of deashing rag.
If in addition, the spacing in adjacent two boiler heat exchanges pipe face differs greatly, if between the airflow direction boiler tube of horizontal boiler
Away from, with the boiler tube pitch of airflow direction be respectively vertically L1 and L2 (L1 ≠ L2);Several described elastic deashing rags are removable
It is fixedly installed in unloading at least one retaining element of deashing rack, it is described to be fixedly installed on the retaining element of deashing rack
Maximum horizontal section of the elastic deashing rag under the nature not contacted with boiler heat exchange pipe it is substantially circular, the circle
A diameter of D, and OrIt is excellent
Selection of land,
In addition, being additionally provided with access hole (in accompanying drawing on the frame casing of horizontal mineral hot furnace waste heat boiler of the present utility model
It is not shown), when elastic deashing rag needs to change, it is only necessary to dismantle described metal bead from boiler maintenance mouthful and extract out,
Change metal bead overall, also can easily change and elastic deashing rag on metal bead is arranged on by bolt.
Further, as shown in figure 5, it illustrates transmission driving deashing rack 31 in the present embodiment is vertically past up and down
Multiple motion carries out the transmission device 35 and driver 36 of deashing operation, and its transmission device 35 is described including being fixedly installed on
Multiple pulleys 351 of the framework both sides of deashing rack, be arranged on that pulley is slidably matched is arranged on boiler heat exchange tube bank fixed mount
On sliding guide groove 352, be arranged on the spacing preiection 353 in sliding guide groove upper and lower ends portion, and be driven the deashing rack two
Drive 354 and transmission steel wire 355 that the pulley 351 of side pumps along the sliding guide groove 352, drive drive
354 rotate to drive the drive device 36 that deashing rack 31 pumps to drive electricity for one with transmission steel wire 355
Machine;In deashing operation, the pulley 351 of the deashing rack both sides and be arranged on that pulley is slidably matched be arranged on boiler heat exchange pipe
Sliding guide groove 352 on beam fixed mount is fitted close, under the driving of motor, and deashing rack is driven by transmission device 35
Pumped along boiler heat exchange tube bank axial direction with certain frequency, be arranged on multiple elastic deashings on deashing rack
The exhaust gas dust of the upper deposition of 33 pairs of every boiler root boiler heat exchange pipes 1 of rag is purged, wherein, spacing preiection is used for clear
The reciprocating motion progress of grey rack is spacing, prevents it from skidding off boiler heat exchange pipe 1;In addition, being driven in the present embodiment for transmission
Device transmits driving using Asynchronous Frequency-variable, controls the reciprocating speed of deashing rack using variable-frequency motor, makes deashing rack 31
In reciprocating deashing process, the speed of its upward stroke is more than the speed of downward stroke, by the rate of climb of deashing rack 31
It is set to a, decrease speed b, and a>B, reciprocal deashing frequency setting is 0.2~2 time/min, preferably 1 time/min, is so set
Meter, further optimizes purge mode, is prevented effectively from dust and is deposited on brush, and prevents matter during the decline of deashing rack
The lighter exhaust gas dust of amount can be sticked on the upper end heat exchanger tube cleaned again with ascending air, further increase deashing effect
Rate.
Using the deashing device described in the utility model embodiment, deashing is carried out to horizontal mineral hot furnace waste heat boiler, its is clear
Grey efficiency reaches up to 99%, and clean-up performance is high.
Embodiment of above is preferred embodiment of the present utility model, and the utility model can be using described in the content of the invention
Preferred embodiment any combination, can be by deashing rack 31 for example, in another preferred embodiment of the present utility model
Go up two adjacent metal bead intervals and be alternately arranged in up and down in two planes of the deashing rack 31, it is described adjacent
Elastic deashing rag is staggered in two planes up and down of deashing rack therewith.It is arranged so as to same heat exchanger tube
The corresponding elastic deashing rag being arranged on two neighboring metal bead cleaned exists in exchange heat pipe deashing
Overlapping region, which further increases cleaning efficiency and improved, extends the service life of deashing rag.Preferably, this practicality
In the deashing device of new horizontal mineral hot furnace waste heat boiler, between the deashing rack edge and the box inside of the frame
30mm~60mm expansion clearances are left, is arranged such and ensure that deashing rack after expanded by heating, in pumping not
It can be scratched with box frame, it is to avoid occur the stuck situation of deashing brush holder again and occur;Preferably, of the present utility model
Horizontal mineral hot furnace waste heat boiler is each below the casing of the corresponding frame 6 of the horizontal module 8, and the ash pipe that is respectively arranged with and saunters connects
The ash dropping hopper connect, the ash pipe of sauntering is arranged such provided with ash-removing valve, realize to mineral hot furnace cigarette ash it is autonomous, controllable, point
Stage, step by step deashing;In addition, for the transmission device of deashing rack, except using drive 354 and being passed described in above-described embodiment
Dynamic steel wire 355 drives the pulley 351 of deashing rack to be pumped along sliding guide groove 352 by a motor transmission
Outside, its drive 354, transmission steel wire 355 can also be substituted using sprocket wheel and chain, and its motor can also be two,
The left and right sides drives respectively;In addition, driving transmission device can also be other transmission sides described in the present application content part
Formula or other lifting transmission type of drive of the prior art, are no longer described in detail herein.
In a word, horizontal mineral hot furnace waste heat boiler of the present utility model, its cleaning efficiency height, brush service life length, replacing
Convenient, reliable and stable, fault rate is low, and simple to operate, easy to maintenance, cleaning efficiency is up to 99%, and elastic deashing rag deashing is thorough
Bottom, constant, boiler tube wall surface can not increase dust stratification over time again, and aerogenesis stream is forever unattenuated, high-temperature flue gas
Utilization rate is high, and the average flue-gas temperature of flue gas discharge opening falls below 160 DEG C~140 DEG C, the high-temperature flue gas of relatively existing waste heat filtering
Utilization rate is greatly improved, and following table table 1 is the horizontal mineral hot furnace waste heat boiler and prior art using the utility model deashing device
(CN103471073A) the operating partial parameters contrast of the waste heat boiler of vertical type module.
Table 1
Finally, in addition it is also necessary to explanation, specifically embodiment of the present utility model or preferred reality be the foregoing is only
Mode is applied, the scope of the claims of the present utility model is not thereby limited, every those skilled in the art utilize the note of present specification
The made equivalent structure of load or equivalence changes, or directly or indirectly apply in other related technical fields, it similarly includes
In the protection domain of the utility model patent application.