CN206383269U - One kind is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people - Google Patents

One kind is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people Download PDF

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Publication number
CN206383269U
CN206383269U CN201621332652.6U CN201621332652U CN206383269U CN 206383269 U CN206383269 U CN 206383269U CN 201621332652 U CN201621332652 U CN 201621332652U CN 206383269 U CN206383269 U CN 206383269U
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China
Prior art keywords
axis
manipulator
high speed
speed railway
mounting machine
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Expired - Fee Related
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CN201621332652.6U
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Chinese (zh)
Inventor
郑飂默
张国鸿
吕海
佟金玉
薛诚
于晓猛
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Yantai Zhongke Lande Cnc Technology Co Ltd
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Yantai Zhongke Lande Cnc Technology Co Ltd
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Priority to CN201621332652.6U priority Critical patent/CN206383269U/en
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Publication of CN206383269U publication Critical patent/CN206383269U/en
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Abstract

The utility model provides a kind of suitable for high speed railway fragments-free track slab service sleeve automatic mounting machine device people, including the mould located at workspace, three axle truss robot systems, grasping system, feeding system and mold positioning system are additionally provided with workspace, the three axles truss robot system includes X-axis assembly system, Y-axis assembly system, Y-axis assembly system is provided with Z axis assembly system, Z axis assembly system is connected with grasping system, and Z axis assembly system is provided with feeding system.The utility model automaticity is high, and production efficiency is high, it is possible to decrease labor strength.

Description

One kind is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people
Technical field
The utility model belongs to track plates equipment technical field, relates in particular to a kind of suitable for high speed railway fragments-free rail Guidance tape service sleeve automatic mounting machine device people.
Background technology
At present, the non-fragment orbit that high-speed railway is used has that long lifespan, line status are good, be difficult rail swelling track, high speed The advantages of stone tiny fragments of stone, coal, etc. splashes is not had during driving, a large amount of layings of the ballastless track structure on high-speed railway turn into development trend.
Due to directly arranging rail on every piece of track plates track, therefore needs will install rail when track plates are poured into a mould Some groups of insulating sleeves are nuzzled in track plates in advance, and its main function is to install rail fastening.
In existing production model, the installation of track plate pre-buried sleeve is artificial progress, and low production efficiency, workman's work is strong Degree is big.
Utility model content
The purpose of this utility model is that production efficiency is high, can drop in view of the above-mentioned problems, providing a kind of automaticity height The track plate pre-buried sleeve automatic mounting machine device people of low labor strength.
What the technical solution of the utility model was realized in:It is automatic suitable for high speed railway fragments-free track slab service sleeve Three axle truss robot systems, crawl system are additionally provided with mounting robot, including the mould located at workspace, the workspace System, feeding system and mold positioning system, the three axles truss robot system include X-axis assembly system, Y-axis assembly system, Y Axle assembly system is provided with Z axis assembly system, and Z axis assembly system is connected with grasping system, and Z axis assembly system is provided with feed System;
It is preferred that, the X-axis assembly system include multiple columns being fixed on by bolt assembly on workspace, column with X-axis splice type assembly is connected, and X-axis splice type assembly is connected by bolt assembly with X-axis drag link, the assembling of X-axis splice type Body one end is provided with X-axis upper slide plate component, and X-axis upper slide plate component is connected by connecting plate with X-axis drag chain;
It is preferred that, the Y-axis assembly system includes manipulator Y-axis mechanism, and manipulator Y-axis mechanism passes through bolt assembly and X Axle upper slide plate component is connected, and manipulator Y-axis mechanism is provided with manipulator Y-axis drive device;
It is preferred that, the Z axis assembly system includes manipulator Z-axis mechanism, and manipulator Z-axis mechanism drives with manipulator Y-axis Device is connected;
It is preferred that, the grasping system includes end paw system, and end paw system is located at the end of manipulator Y-axis mechanism End;
It is preferred that, the manipulator Y-axis mechanism is provided with the additional Z-axis mechanism of manipulator;
It is preferred that, the feeding system includes the pallet on the additional Z-axis mechanism of manipulator, and pallet utilizes screw body Realize the X-direction displacement of pallet;
It is preferred that, Y-axis drag chain is provided with by connecting plate on manipulator Z-axis mechanism and the additional Z-axis mechanism of manipulator;
It is preferred that, the X-axis splice type assembly is provided with multiple X-axis stopping means.
The beneficial effects of the utility model are:The utility model first installs service sleeve and spiral bar in prefabricated workshop It is placed in into complete assemblies, and by pre-defined rule in specified pallet, truss robot is grabbed using end paw system in pallet Service sleeve component is taken, it is automatic by being inserted in the corresponding installation site of mould after crawl, while carrying out compression positioning action.This practicality Novel automatic degree is high, and production efficiency is high, it is possible to decrease labor strength.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Part explanation:1st, mould, 2, workspace, 3, bolt assembly, 4, column, 5, bolt assembly, 6, pallet, 7, X-axis drags Chain, 8, connecting plate, 9, the additional Z-axis mechanism of manipulator, 10, end paw system, 11, manipulator Y-axis drive device, 12, bolt Component, 13, manipulator Z-axis mechanism, 14, Y-axis drag chain, 15, connecting plate, 16, manipulator Y-axis mechanism, 17, X-axis upper slide plate group Part, 18, bolt assembly, 19, X-axis splice type assembly, 20, X-axis stopping means, 21, X-axis drag link, 22, bolt assembly, 23, Mold positioning system.
A-service sleeve is mounted to complete assemblies with spiral bar;B-thimble assembly corresponding installation site in a mold.
Embodiment
For a better understanding and implementation, being further described below in conjunction with the accompanying drawings to the utility model:One kind is applied to High speed railway fragments-free track slab service sleeve automatic mounting machine device people, three axles high accuracy truss robot system is by bolt assembly 3 Some columns 4 are fixed on workspace 2, column 4 is coupled with X-axis splice type assembly 19 with bolt assembly 5, X-axis splice type Assembly 19 is coupled with X-axis drag link 21 with bolt assembly 22, is that the high-precision truss robot system of three axles constitutes firm work Make platform.Manipulator Y-axis mechanism 16 couples via bolt assembly 18 with X-axis upper slide plate component 17, X-axis upper slide plate component 17 Using gear & rack structure, robot is set to realize that X-axis is slided.Manipulator Z-axis mechanism 13 and the machinery in manipulator Y-axis mechanism 16 Hand Y-axis drive device 11 is coupled using bolt assembly 12, and robot Y-axis can be achieved and slides.The end of manipulator Y-axis mechanism 16 is just It is the end paw system 10 for realizing crawl function, the Z axis displacement of end paw system 10 is realized using screw mechanism.End Paw system 10 can capture two service sleeves every time, and service sleeve is evenly arranged in pallet 6.To realize precisely crawl, machine Device people is additionally provided with the additional Z-axis mechanism 9 of manipulator, and it is connected in Y-axis mechanism 16 using bolt assembly, and Y-axis can be achieved and slides.Support Disk 6 is just arranged in the end of the additional Z-axis mechanism 9 of manipulator, and the small X-direction displacement of pallet is realized using screw mechanism.
X-axis drag chain 7 is connected on X-axis upper slide plate component 17 via connecting plate 8 with bolt assembly.
Y-axis drag chain 14 is connected in manipulator Z-axis mechanism 13 and the additional Z of manipulator via connecting plate 15 respectively with bolt assembly On axis mechanism 9.
Four X-axis stopping means 20 are provided with X-axis splice type assembly 19, for limiting X-axis upper slide plate component 17 sliding scale, and then limit the working range of truss robot X-direction.
The power of robot X-direction sliding is provided by the servomotor in X-axis upper slide plate component 17, sliding velocity by Planetary reduction gear control in X-axis upper slide plate component 17, is oriented to real by the gear & rack structure in X-axis upper slide plate component 17 It is existing.
The power of robot Y direction sliding is provided by the servomotor in manipulator Y-axis drive device 11, sliding velocity Planetary reduction gear is controlled in manipulator Y-axis drive device 11, is oriented to by the gear & rack structure in manipulator Y-axis drive device 11 Realize.
Robot Z-direction sliding is mainly realized that power is carried by the servomotor wherein arranged by manipulator Z-axis mechanism 13 For sliding velocity planetary reduction gear in the additional Z-axis mechanism 9 of manipulator is controlled, and is oriented to by the silk in the additional Z-axis mechanism 9 of manipulator Bumper structure is realized.
Tray position fine setting is realized that power is provided by the servomotor wherein arranged, is led by the additional Z-axis mechanism 9 of manipulator To the screw structure realization by the additional Z-axis mechanism 9 of manipulator.
Service sleeve method of work:Mould 1 is using the precise positioning of mold positioning system 23 on workspace 2.Truss machine People realizes that X-direction is moved using X-axis upper slide plate component 17, realizes that Y direction is moved using Y-axis drive device 11, utilizes Z Axis mechanism 13 realizes that Z-direction is moved, and the fine setting of the position of end paw system 10 is realized using the additional Z-axis mechanism 9 of manipulator.It is first Service sleeve and spiral bar are first mounted to complete assemblies A in prefabricated workshop, and are placed in by pre-defined rule in specified pallet 6, 36 service sleeve component A can be uniformly put in pallet 6, pre-buried set is then captured in pallet 6 using end paw system 10 Tube assembly A, can capture 2 service sleeve component A every time, automatic by being inserted in the corresponding installation site B of mould 1 after crawl, simultaneously Carry out compression positioning action.
Above-described is only preferred embodiment of the present utility model, it is noted that for those skilled in the art For, under the premise of the utility model general idea is not departed from, some changes and improvements can also be made, these should also be considered as Protection domain of the present utility model.

Claims (9)

1. one kind is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people, including located at workspace(2)'s Mould(1), it is characterised in that the workspace(2)Inside it is provided with three axle truss robot systems, grasping system, feeding system and mould Has alignment system(23), the three axles truss robot system include X-axis assembly system, Y-axis assembly system, Y-axis assembly system Z axis assembly system is provided with, Z axis assembly system is connected with grasping system, Z axis assembly system is provided with feeding system.
2. one kind as claimed in claim 1 is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people, its It is characterised by that the X-axis assembly system includes multiple by bolt assembly(5)It is fixed on workspace(2)On column(4), column (4)With X-axis splice type assembly(19)Connection, X-axis splice type assembly(19)Pass through bolt assembly(22)With X-axis drag link (21)It is connected, X-axis splice type assembly(19)One end is provided with X-axis upper slide plate component(17), X-axis upper slide plate component(17)It is logical Cross connecting plate(8)With X-axis drag chain(7)Connection.
3. one kind as claimed in claim 2 is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people, its It is characterised by that the Y-axis assembly system includes manipulator Y-axis mechanism(16), manipulator Y-axis mechanism(16)Pass through bolt assembly (18)With X-axis upper slide plate component(17)Connection, manipulator Y-axis mechanism(16)It is provided with manipulator Y-axis drive device(11).
4. one kind as claimed in claim 3 is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people, its It is characterised by that the Z axis assembly system includes manipulator Z-axis mechanism(13), manipulator Z-axis mechanism(13)Driven with manipulator Y-axis Device(11)Connection.
5. one kind as claimed in claim 3 is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people, its It is characterised by that the grasping system includes end paw system(10), end paw system(10)Located at manipulator Y-axis mechanism (16)End.
6. one kind as claimed in claim 3 is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people, its It is characterised by the manipulator Y-axis mechanism(16)It is provided with the additional Z-axis mechanism of manipulator(9).
7. one kind as claimed in claim 6 is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people, its It is characterised by that the feeding system includes being located at the additional Z-axis mechanism of manipulator(9)On pallet(6), pallet(6)Utilize screw mandrel machine Structure realizes pallet(6)X-direction displacement.
8. one kind as claimed in claim 6 is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people, its It is characterised by manipulator Z-axis mechanism(13)With the additional Z-axis mechanism of manipulator(9)It is upper to pass through connecting plate(15)Provided with Y-axis drag chain (14).
9. one kind as claimed in claim 2 is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people, its It is characterised by the X-axis splice type assembly(19)It is provided with multiple X-axis stopping means(20).
CN201621332652.6U 2016-12-07 2016-12-07 One kind is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people Expired - Fee Related CN206383269U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621332652.6U CN206383269U (en) 2016-12-07 2016-12-07 One kind is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people

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Application Number Priority Date Filing Date Title
CN201621332652.6U CN206383269U (en) 2016-12-07 2016-12-07 One kind is applied to high speed railway fragments-free track slab service sleeve automatic mounting machine device people

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106426526A (en) * 2016-12-07 2017-02-22 烟台中科蓝德数控技术有限公司 Automatic installation robot applicable to embedded sleeve of high-speed railway track plate
CN108262848A (en) * 2018-03-10 2018-07-10 山东高速轨道设备材料有限公司 Track plates production service sleeve Zai Zhi robots
WO2019042382A1 (en) * 2017-08-31 2019-03-07 共享智能铸造产业创新中心有限公司 Intelligent casting system
CN109895238A (en) * 2018-12-20 2019-06-18 中铁十四局集团房桥有限公司 The automatic installation method and system of III type track plate pre-buried sleeve of CRTS-

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106426526A (en) * 2016-12-07 2017-02-22 烟台中科蓝德数控技术有限公司 Automatic installation robot applicable to embedded sleeve of high-speed railway track plate
WO2019042382A1 (en) * 2017-08-31 2019-03-07 共享智能铸造产业创新中心有限公司 Intelligent casting system
CN108262848A (en) * 2018-03-10 2018-07-10 山东高速轨道设备材料有限公司 Track plates production service sleeve Zai Zhi robots
CN109895238A (en) * 2018-12-20 2019-06-18 中铁十四局集团房桥有限公司 The automatic installation method and system of III type track plate pre-buried sleeve of CRTS-

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Granted publication date: 20170808

Termination date: 20191207