CN206366245U - Backpulsing cutting fluid filtration system - Google Patents

Backpulsing cutting fluid filtration system Download PDF

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Publication number
CN206366245U
CN206366245U CN201621263865.8U CN201621263865U CN206366245U CN 206366245 U CN206366245 U CN 206366245U CN 201621263865 U CN201621263865 U CN 201621263865U CN 206366245 U CN206366245 U CN 206366245U
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liquid
cutting fluid
filter
filtering
net
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CN201621263865.8U
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Chinese (zh)
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杨献春
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Jiangsu Weize Intelligent Technology Co.,Ltd.
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Jiangsu Weize Cleaning Polytron Technologies Inc
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Abstract

The utility model provides a kind of backpulsing cutting fluid filtration system, belongs to machining equipment technical field.It, which solves existing filter core, does not have the technical problems such as automatical cleaning ability.Including the liquid storage casing with dirty liquid chamber and net sap cavity, the dirty liquid import of dirty liquid chamber is connected with lathe dirty liquid back liquid pipeline, the net liquid outlet of net sap cavity is connected by solution feed pump with net liquid feed liquid pipeline, liquid storage casing side is provided with the recoil self-cleaning strainer with filtering core, there is filtered inlet respectively on each recoil self-cleaning strainer, filtering outlet and blowoff valve, and recoil self-cleaning strainer is provided with the emptying recoil structure that can be inflated to filtered inlet and/or filtering outlet, the dirty liquid outlet of dirty liquid chamber is connected by filter pump with the filtered inlet for the self-cleaning strainer that recoils, the filtering outlet of recoil self-cleaning strainer is connected with the net liquid import of net sap cavity.The utility model has filtering accuracy and filter efficiency high, and has the advantages that filter core self-cleaning function.

Description

Backpulsing cutting fluid filtration system
Technical field
The utility model belongs to machining equipment technical field, and system is filtered more particularly, to a kind of backpulsing cutting fluid System.
Background technology
People are being machined, and such as this kind of metal of cutter, grinding machine is needed in product processing using a large amount of Cutting oil, cutting fluid to cooling cutter and processing workpiece carry out cooling protection, cutting oil, cutting fluid be one in digital control processing It is straight to recycle, but in use for some time, the impurity such as metal fragment will be contained in cutting oil, cutting fluid, and it is rotten Discoloration is smelly, if the cutting after rotten is oily, cutting fluid is used further to processing cooling can reduce cooling effect, causes in digital control processing The machining accuracy of the tool damage of the heart and influence processing workpiece, also results in processing workpiece discoloration, and smelly cutting oil, cuts Cutting liquid can also influence workman's on production line healthy.So cutting oil, cutting fluid be accomplished by use for some time into Row is changed, but the cutting discarded is oily, cutting fluid then directly pours into irrigation canals and ditches, and this can cause great environmental pollution.With The continuous reinforcement of people's environmental consciousness, people are constantly exploring sump oil filtration system, and the cutting that will be discarded is oily, cutting fluid Realize and reuse after filtering, common sump oil filtering is more to be carried out at sedimentation separation, filtering and absorption using sedimentation basin, filter cloth Manage, and not only floor space is big, need constantly to change consumptive material for the facility in these methods, cost height, efficiency is low, after processing Impurity easily causes secondary pollution with consumptive material, and filtering accuracy is not high, and such as vacuum types or other recoils regeneration filter core are because mistake Filtering layer is extremely unstable, so precision can not ensure, particularly vacuum types filtering product, to accomplish high-precision by a very thin paper Degree, is nearly impossible.
In order to solve the problem of prior art is present, people have carried out long-term exploration, it is proposed that miscellaneous solution Scheme.For example, the applicant proposes a kind of sump oil no material consumption filter and its sump oil no material consumption filter method before this [application number:CN201410025881.2], it includes the sump oil case for being used to deposit sump oil, and described sump oil case is connected with can be by dirt Oil is separated into the rotary filter of absolute oil and impurity, described rotary filter and is provided with filter space, described sump oil case Provided with for detecting the sump oil liquid level information in sump oil case and sump oil can be drained into filtering according to the sump oil liquid level information of detection Dirty charge stock mechanism in space, described rotary filter is arranged in the filtering ponds body for placing absolute oil, and its feature exists In, being provided with rotary filter side is used to clearing up and collect the deslagging device of impurity, described deslagging device by pipeline with Refuse collector is connected, and described interior be provided with of pipeline is used to deliver combustion adjuvant and be compressed into after can combustion adjuvant be mixed with impurity The block compression mechanism that feeds intake.In the structure, when the sump oil liquid level information in sump oil case reaches setting value, dirty charge stock mechanism Sump oil is drained in filter space, sump oil is filtered into absolute oil and impurity by rotary filter, and absolute oil is flowed into filtering ponds body, miscellaneous Matter is blocked in filter space, and impurity will be collected and fed into pipeline by deslagging device, and the compression mechanism that feeds intake is by combustion adjuvant and impurity Be compressed into after mixing it is block form reusable fuel, seen off through refuse collector, realize the no material consumption filtering of sump oil with Reuse and the impurity after filtering realizes twice laid.
Such scheme improves existing cutting oil filtrating machine consumptive material and wastes big, the problem of cost is high, with without secondary dirt Dye, the advantages of no material consumption is filtered, but the program does not meet high-precision needs still, and filter efficiency has much room for improvement, and deposits Without defects such as filter core self-cleaning functions.
The content of the invention
The purpose of this utility model is in view of the above-mentioned problems, providing a kind of reasonable in design, filtering accuracy and filter efficiency Height, the backpulsing cutting fluid filtration system with filter core self-cleaning function.
It is of the present utility model another object is that in view of the above-mentioned problems, provide a kind of easy to operate, automaticity is high, filtering Effect is good, the high backpulsing cutting fluid Filtration Filtration method of precision.
To reach above-mentioned purpose, the utility model employs following technical proposal:This backpulsing cutting fluid filtration system bag The liquid storage casing with dirty liquid chamber and net sap cavity is included, the dirty liquid import of described dirty liquid chamber is connected with lathe dirty liquid back liquid pipeline Logical, the net liquid outlet of described net sap cavity is connected by solution feed pump with net liquid feed liquid pipeline, and described liquid storage casing side is provided with At least one has the recoil self-cleaning strainer of filtering core, each recoil self-cleaning strainer on filter respectively into Mouthful, filtering outlet and blowoff valve, and described recoil self-cleaning strainer to filtered inlet and/or filtering outlet provided with can enter The emptying recoil structure of row inflation, the dirty liquid outlet of described dirty liquid chamber passes through the filtering of filter pump and recoil self-cleaning strainer Import is connected, and the described filtering outlet of recoil self-cleaning strainer is connected with the net liquid import of net sap cavity, and described The blowoff valve of filter is connected with waste liquid filtration treatment mechanism, and described net sap cavity is also associated with cutting fluid automatic supplying machine Structure.
In this programme, filter was carried out using the recoil self-cleaning strainer of filtering core is included by filtering core Filter, meets high-precision filtering requirement, emptying recoil structure is used for automatic cleaning filter core, without unpicking and washing, without changing filter core The filter effect of filter core can be kept, it is very convenient quick.
In above-mentioned backpulsing cutting fluid filtration system, described recoil self-cleaning strainer and filtering core are in cylinder Shape, the filter and filtering core of tubular make waste liquid mobility stronger, are favorably improved filter effect, and described filtering core Be co-axially located at recoil self-cleaning strainer in so as to recoil self-cleaning strainer circumference on the inside of and filtering core outer circumferential Between form the first filter chamber, the circumferential inner side of described filtering core forms the second filter chamber, and described the first filter chamber and Second filter chamber is connected by the filter bores on filtering core, is passed through the waste liquid in the first filter chamber in filtration stage with realizing Enter the second filter chamber after filter element filtering, the filtrate of standard must be reached in the second filter chamber, in wash phase toward the second mistake Liquid or the air such as net liquid of addition in filter chamber, the filter residue that will be attached to filter core periphery wash from cartridge surface into the first filter chamber, Then the function that filter residue is cleaned automatically to realize is excluded by blowoff valve, described filtered inlet and blowoff valve are filtered with first Chamber is connected, and the second described filter chamber is connected with filtering outlet.
In above-mentioned backpulsing cutting fluid filtration system, described emptying recoil structure include being separately positioned on filter into Mouth is connected with the compressed air access port on filtering outlet, and described compressed air access port with compressed air generation mechanism, And described compressed air generation mechanism is connected with PLC, and raising automaticity is controlled by PLC, Operation more facilitates.
In above-mentioned backpulsing cutting fluid filtration system, described waste liquid filtration treatment mechanism is included respectively with recoiling certainly The connected full-automatic row of the scraping machine of the blowoff valve of clean formula filter, the described full-automatic row of scraping machine is connected with garbage truck and waste liquid in turn Storage tank, and described liquid waste tank is connected with waste liquid back liquid pipeline.
In above-mentioned backpulsing cutting fluid filtration system, described cutting fluid automatically feed mechanism include respectively with stoste It is connected with and net liquid on the cutting fluid automatic matching device that bucket is connected with user's pure water end, described cutting fluid automatic matching device The connected cutting fluid concentration on-line detector of chamber.
In above-mentioned backpulsing cutting fluid filtration system, described cutting fluid automatic matching device and PLC without Line is connected, and described cutting fluid automatic matching device is connected with alarm module.
Being provided with above-mentioned backpulsing cutting fluid filtration system, in described liquid reserve tank body can be by liquid storage cabinets cavity point Be divided into the demarcation strip of dirty liquid chamber and net sap cavity, and described demarcation strip upper end without departing from liquid storage casing upper end so that dirty liquid chamber and Net sap cavity is locally interconnected.
In above-mentioned backpulsing cutting fluid filtration system, Draper-type oil scraper and difference are provided with described liquid reserve tank body Leve monitor in dirty liquid chamber and net sap cavity, and the described external side of liquid reserve tank is provided with the sterilization being connected with net sap cavity Medicating mechanism.
Compared with prior art, the advantage of this sump oil no material consumption filter and its sump oil no material consumption filter method exists In:1st, filtration system is using recoil self-cleaning operation principle, and without consumptive material, service life is long;2nd, such a filter type will be filtered The volume of structure is reduced to minimum, and compact, reasonable, and identical filtration yield compared with prior art only needs to smaller occupation of land face Product;3rd, filer element type filtering is, it is necessary to which different precision can design different size of aperture, so as to meet the various different accuracies of filter core The need for, precision controlling is accurate;4th, effect filtering and the cleaning filter core of pressure are utilized respectively, simple in construction, filtering accuracy is high, Good filtration effect, it is not necessary to change filter core, can realize the filter effect for ensureing filter core in the case of no material consumption, will not be with The increase of use time and reduce filter effect;5th, filter element filtering machine uses backpulsing work principle of filter, automatically controlled, and does not almost have Maintenance needs, simultaneously as mechanical transmission component is seldom, so easy to maintenance;6th, automatic mixing supply cutting fluid, automates journey Degree is high.
Brief description of the drawings
Fig. 1 is the equipment three-dimensional structure diagram of the utility model backpulsing cutting fluid filtration system;
Fig. 2 is the equipment front view of the utility model backpulsing cutting fluid filtration system;
Fig. 3 is the principle assumption diagram of the utility model backpulsing cutting fluid filtration system;
Fig. 4 is the filtration stage operating diagram in the utility model backpulsing cutting fluid filter method;
Fig. 5 is the enlarged drawing of part A in the utility model Fig. 4;
Fig. 6 is the dirty liquid empty stage operating diagram in the utility model backpulsing cutting fluid filter method;
Fig. 7 is the blowback deslagging stage operating diagram in the utility model backpulsing cutting fluid filter method;
Fig. 8 is the enlarged drawing of part B in the utility model Fig. 7.
In figure, liquid storage casing 123, with dirty liquid chamber 1, net sap cavity 2, demarcation strip 21, Draper-type oil scraper 22, leve monitor 23rd, sterilization medicating mechanism 24, solution feed pump 25, net liquid feed liquid pipeline 26, lathe dirty liquid back liquid pipeline 27, recoil self-cleaning strainer 3rd, filtered inlet 31, filtering outlet 32, blowoff valve 33, filtering core 34, the second filter chamber 341, filter bores 342, first are filtered Chamber 35, filter pump 4, cutting fluid automatically feed mechanism 5, original liquid box 51, user's pure water end 52, cutting fluid automatic matching device 53, Cutting fluid concentration on-line detector 54, alarm module 55, the full-automatic row of scraping machine 6, garbage truck 7, liquid waste tank 8, waste liquid liquid back pipe Road 9.
Embodiment
The utility model is described in more detail with reference to the accompanying drawings and detailed description.
As Figure 1-3, in the present embodiment, this backpulsing cutting fluid filtration system includes having dirty liquid chamber 1 and net sap cavity 2 Liquid storage casing 123, the liquid in dirty liquid chamber 1 and net sap cavity 2 is located at provided with Draper-type oil scraper 22 and respectively in liquid storage casing 123 Position monitor 23, and the outside of liquid storage casing 123 is provided with the sterilization medicating mechanism 24 being connected with net sap cavity 2, the dirty liquid of dirty liquid chamber 1 Import is connected with lathe dirty liquid back liquid pipeline 27, and the net liquid outlet of net sap cavity 2 passes through solution feed pump 25 and net liquid feed liquid pipeline 26 It is connected, the side of liquid storage casing 123 has the recoil self-cleaning strainer 3 of filtering core 34 provided with least one, each recoil Have respectively on self-cleaning strainer 3 and set on filtered inlet 31, filtering outlet 32 and blowoff valve 33, and recoil self-cleaning strainer 3 There is the emptying recoil structure that can be inflated to filtered inlet 31 and/or filtering outlet 32, the dirty liquid outlet of dirty liquid chamber 1 passed through Filter pump 4 is connected with the filtered inlet for the self-cleaning strainer 3 that recoils, the filtering outlet 32 and net liquid of the self-cleaning strainer 3 that recoils The net liquid import of chamber 2 is connected, and the blowoff valve 33 of filter is connected with waste liquid filtration treatment mechanism, and net sap cavity 2 is also connected with There is cutting fluid to automatically feed mechanism 5.
More specifically, emptying recoil structure includes the compressed air being separately positioned on filtered inlet 31 and filtering outlet 32 Access port, and compressed air access port is connected with compressed air generation mechanism, and compressed air generation mechanism is connected with PLC controls Device, raising automaticity is controlled by PLC, simplifies operating process;Waste liquid filtration treatment mechanism includes difference With the full-automatic row of the scraping machine 6 that is connected of blowoff valve 33 for the self-cleaning strainer 3 that recoils, automatically the row's of scraping machine 6 be connected with rubbish in turn Car 7 and liquid waste tank 8, and liquid waste tank 8 is connected with waste liquid back liquid pipeline 9;Cutting fluid automatically feed mechanism 53 include respectively with It is connected with the cutting fluid automatic matching device 53 that original liquid box 51 is connected with user's pure water end 52, cutting fluid automatic matching device 53 The cutting fluid concentration on-line detector 54 being connected with net sap cavity 2, and cutting fluid automatic matching device 53 and the wireless phase of PLC Connect, and cutting fluid automatic matching device 53 is connected with alarm module.
In this programme, filter is entered using the recoil self-cleaning strainer 3 of filtering core 34 is included by filtering core 34 Row filtering, meets high-precision filtering requirement, emptying recoil structure is used for automatic cleaning filter core, without unpicking and washing, without changing filter Core can also keep the filter effect of filter core, very convenient quick.
As Figure 4-8, recoil self-cleaning strainer 3 and filtering core 34 are cylindrical in shape, the filter 3 of tubbiness and filtering Core body 34 makes waste liquid mobility stronger, is favorably improved filter effect, and filtering core 34 is co-axially located at recoil self-cleaning mistake So as to form the first filter chamber 35 between filtering core outer circumferential on the inside of the recoil circumference of self-cleaning strainer 3 in filter, The circumferential inner side of filtering core 34 forms the second filter chamber 341, and the first filter chamber 35 and the second filter chamber 341 pass through filtering core Filter bores 342 on 34 are connected, and filter bores 342 can be mutually arranged by multiple coaxial hollow cylinders and be formed herein, and each empty Some filter bores are offered on property cylinder, center i.e. the second worry chamber of filter core is connected with outside i.e. the first worry chamber of filter core It is logical, it some disks composition in round hole such as can also be provided with using the center being from top to bottom overlapped mutually, by above and below disk Surface, which sets projection, the attachment structure such as groove or directly weld to interfix, to be made disk interfix and makes the first worry chamber and the It is connected between two worry chambers by the gap between two disks, the present embodiment is realized using latter configuration.Filter bores 342 are used for Enter the second filter chamber 341 after filtration stage filters the waste liquid in the first filter chamber 35 through filtering core 34, in the second mistake The filtrate and then the filtrate up to standard that standard must be reached in filter chamber 341 are expelled to the net of liquid storage casing 123 by filtering outlet 32 Sap cavity 2, in wash phase toward liquid or the air such as 341 net liquid of addition in the second filter chamber, pressure from inside to outside will be attached to The filter residue of the periphery of filtering core 34 washes from cartridge surface into the first filter chamber 35, then excludes filter residue by blowoff valve 33 with reality The function of now cleaning automatically, filtered inlet 31 and blowoff valve 33 are connected with the first filter chamber 35, the second filter chamber 341 and mistake Mouth 32 is filtered out to be connected.
Further, in liquid storage casing 123 provided with the inner chamber of liquid storage casing 123 can be separated into dirty liquid chamber 1 and net sap cavity 2 Demarcation strip 21, and the upper end of demarcation strip 21 without departing from the upper end of liquid storage casing 123 so that dirty liquid chamber 1 and the Local Phase of net sap cavity 2 interconnection It is logical.
Specific embodiment described herein is only to the utility model spirit explanation for example.The utility model institute Category those skilled in the art can make various modifications or supplement or using similar to described specific embodiment Mode substitute, but without departing from spirit of the present utility model or surmount scope defined in appended claims.
Although more having used liquid storage casing 123 herein, with dirty liquid chamber 1, net sap cavity 2, demarcation strip 21, belt frizing Machine 22, leve monitor 23, sterilization medicating mechanism 24, solution feed pump 25, net liquid feed liquid pipeline 26, lathe dirty liquid back liquid pipeline 27, Recoil self-cleaning strainer 3, filtered inlet 31, filtering outlet 32, blowoff valve 33, filtering core 34, the second filter chamber 341, mistake Filter opening 342, the first filter chamber 35, filter pump 4, cutting fluid automatically feed mechanism 5, original liquid box 51, user's pure water end 52, cutting fluid Automatic matching device 53, cutting fluid concentration on-line detector 54, alarm module 55, the full-automatic row of scraping machine 6, garbage truck 7, waste liquid storage The terms such as groove 8, waste liquid back liquid pipeline 9, but it is not precluded from the possibility using other terms.It is used for the purpose of using these terms More easily describe and explain essence of the present utility model;Being construed as any additional limitation is all and this practicality What new spirit was disagreed.

Claims (8)

1. a kind of backpulsing cutting fluid filtration system, including the liquid storage casing (123) with dirty liquid chamber (1) and net sap cavity (2), institute The dirty liquid import for the dirty liquid chamber (1) stated is connected with lathe dirty liquid back liquid pipeline (27), and the net liquid of described net sap cavity (2) is exported It is connected by solution feed pump (25) with net liquid feed liquid pipeline (26), it is characterised in that described liquid storage casing (123) side is provided with extremely Have respectively on a few recoil self-cleaning strainer (3) with filtering core (34), each recoil self-cleaning strainer (3) Filtered inlet (31), filtering outlet (32) and blowoff valve (33), and described recoil self-cleaning strainer (3) is provided with can be to mistake Filter import (31) and/or filtering outlet (32) injects the emptying recoil structure of gas, the dirty liquid outlet of described dirty liquid chamber (1) is logical The filtered inlet (31) that filter pump (4) is crossed with recoil self-cleaning strainer (3) is connected, described recoil self-cleaning strainer (3) filtering outlet (32) is connected with the net liquid import of net sap cavity (2), and the row of described recoil self-cleaning strainer (3) Dirty valve (33) is connected with waste liquid filtration treatment mechanism, and described net sap cavity (2) is also associated with cutting fluid and automatically feeds mechanism (5)。
2. backpulsing cutting fluid filtration system according to claim 1, it is characterised in that described recoil self-cleaning filtering Device (3) and filtering core (34) are cylindrical in shape, and described filtering core (34) is co-axially located at recoil self-cleaning strainer (3) It is interior so as to forming the first filter chamber between the circumferential inner side of recoil self-cleaning strainer (3) and filtering core (34) outer circumferential (35), the circumferential inner side of described filtering core (34) forms the second filter chamber (341), and described the first filter chamber (35) and the Two filter chambers (341) are connected by the filter bores (342) on filtering core (34), and described filtered inlet (31) is arranged on instead Self-cleaning strainer (3) sidepiece is rushed, blowoff valve (33) is arranged on recoil self-cleaning strainer (3) lower end and described filtered inlet (31) it is connected with blowoff valve (33) with the first filter chamber (35), described filtering outlet (32) is arranged on recoil self-cleaning mistake Filter (3) upper end and described the second filter chamber (341) is connected with filtering outlet (32).
3. backpulsing cutting fluid filtration system according to claim 2, it is characterised in that described emptying recoil structure bag Include the compressed air access port being separately positioned on filtered inlet (31) and filtering outlet (32), and described compressed air access Mouth is connected with compressed air generation mechanism, and described compressed air generation mechanism is connected with PLC.
4. the backpulsing cutting fluid filtration system according to claim 1 or 2 or 3, it is characterised in that described waste liquid filtering Processing mechanism includes the full-automatic row's of the scraping machine (6) being connected respectively with the blowoff valve (33) of recoil self-cleaning strainer (3), described The full-automatic row's of scraping machine (6) is connected with garbage truck (7) and liquid waste tank (8) in turn, and described liquid waste tank (8) returns liquid with waste liquid Pipeline (9) is connected.
5. backpulsing cutting fluid filtration system according to claim 3, it is characterised in that described cutting fluid is automatically fed Mechanism (5) includes the cutting fluid automatic matching device (53) being connected respectively with original liquid box (51) and user's pure water end (52), described Cutting fluid automatic matching device (53) on be connected with the cutting fluid concentration on-line detector (54) being connected with net sap cavity (2).
6. backpulsing cutting fluid filtration system according to claim 5, it is characterised in that described cutting fluid automatic mixing Device (53) is wirelessly connected with PLC, and described cutting fluid automatic matching device (53) is connected with alarm module (55).
7. backpulsing cutting fluid filtration system according to claim 1, it is characterised in that described liquid storage casing (123) Liquid storage casing (123) inner chamber can be separated into the demarcation strip (21) of dirty liquid chamber (1) and net sap cavity (2) by interior be provided with, and described point Dividing plate (21) upper end is without departing from liquid storage casing (123) upper end so that dirty liquid chamber (1) and net sap cavity (2) are locally interconnected.
8. backpulsing cutting fluid filtration system according to claim 5, it is characterised in that described liquid storage casing (123) The interior leve monitor (23) for being provided with Draper-type oil scraper (22) and being located at respectively in dirty liquid chamber (1) and net sap cavity (2), and it is described Liquid storage casing (123) on the outside of provided with the sterilization medicating mechanism (24) that is connected with net sap cavity (2).
CN201621263865.8U 2016-11-21 2016-11-21 Backpulsing cutting fluid filtration system Active CN206366245U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106492537A (en) * 2016-11-21 2017-03-15 江苏维泽净化科技股份有限公司 Backpulsing cutting fluid filtration system and filter method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106492537A (en) * 2016-11-21 2017-03-15 江苏维泽净化科技股份有限公司 Backpulsing cutting fluid filtration system and filter method

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Address after: 213300 No.7 Xiyuan Road, Tianmuhu Industrial Park, Liyang City, Changzhou City, Jiangsu Province

Patentee after: Jiangsu Weize Intelligent Technology Co.,Ltd.

Address before: 213300 No.7 Xiyuan Road, Tianmuhu Industrial Park, Liyang City, Changzhou City, Jiangsu Province

Patentee before: JIANGSU WEIZE CLEANING POLYTRON TECHNOLOGIES Inc.