CN211536835U - Cutting fluid purification and recovery treatment equipment - Google Patents
Cutting fluid purification and recovery treatment equipment Download PDFInfo
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- CN211536835U CN211536835U CN201922192094.8U CN201922192094U CN211536835U CN 211536835 U CN211536835 U CN 211536835U CN 201922192094 U CN201922192094 U CN 201922192094U CN 211536835 U CN211536835 U CN 211536835U
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- 239000002173 cutting fluid Substances 0.000 title claims abstract description 52
- 238000011084 recovery Methods 0.000 title claims abstract description 11
- 238000000746 purification Methods 0.000 title claims description 10
- 239000000706 filtrate Substances 0.000 claims abstract description 35
- 239000002699 waste material Substances 0.000 claims abstract description 16
- 238000012545 processing Methods 0.000 claims abstract description 14
- 239000007788 liquid Substances 0.000 claims description 27
- 238000004064 recycling Methods 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 229910021389 graphene Inorganic materials 0.000 claims description 5
- 230000004888 barrier function Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000000926 separation method Methods 0.000 abstract description 8
- 238000001914 filtration Methods 0.000 abstract description 5
- 239000012535 impurity Substances 0.000 abstract description 4
- 239000012530 fluid Substances 0.000 abstract description 3
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 3
- 241000894006 Bacteria Species 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 20
- 238000009826 distribution Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 239000010730 cutting oil Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及车床加工技术领域,更具体地说,它涉及切削液净化回收处理设备。The utility model relates to the technical field of lathe processing, more particularly, to cutting fluid purification, recycling and processing equipment.
背景技术Background technique
在金属加工领域中,需要用到切削液来对进行切削的零件进行润滑、冷却和清洗作用,当切削液使用完后再经过简单的分离处理,而目前的切削液废液多采用燃烧、废弃等处理,没有重新回收再用,因而造成切削液的大量浪费,增加了企业的生产成本和造成环境污染。In the field of metal processing, cutting fluid needs to be used to lubricate, cool and clean the parts being cut. When the cutting fluid is used up, it undergoes a simple separation treatment, while the current cutting fluid waste fluid is mostly burned and discarded. After treatment, it is not recycled and reused, resulting in a lot of waste of cutting fluid, increasing the production cost of the enterprise and causing environmental pollution.
目前,公开号为CN207507078U的中国实用新型专利公布了切削液回收处理装置,包括控制器和回收箱,回收箱上设有加料口和进液口,回收箱内设有过滤网,过滤网将回收箱分隔为回收池和配液池,进液口连通回收池,加料口连通配液池,配液池内设有浓度传感器和搅拌装置,浓度传感器和搅拌装置分别与控制器通信连接。At present, the Chinese utility model patent with the publication number CN207507078U discloses a cutting fluid recovery and processing device, including a controller and a recovery box. The recovery box is provided with a feeding port and a liquid inlet, and a filter screen is arranged in the recovery box. The tank is divided into a recovery tank and a liquid distribution tank. The liquid inlet is connected to the recovery tank, and the feeding port is connected to the liquid distribution tank. The liquid distribution tank is provided with a concentration sensor and a stirring device. The concentration sensor and the stirring device are respectively connected to the controller in communication.
上述装置虽然能够调配出所需要的切削液浓度,减小因人工调配带来的误差,但切削液在回收处理时,不能准确控制油液分离,切削液内含有大量细菌,这都不利于切削液的再次利用。Although the above-mentioned device can allocate the required concentration of cutting fluid and reduce the error caused by manual allocation, but when the cutting fluid is recycled, it cannot accurately control the separation of oil and liquid, and the cutting fluid contains a large amount of bacteria, which is not conducive to cutting fluid. reuse.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种能够准确控制切削液油液分离并有效过滤的切削液净化回收处理设备。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a cutting fluid purification and recovery processing device that can accurately control the separation of cutting fluid and oil and effectively filter it.
为实现上述目的,本实用新型提供了如下技术方案:切削液净化回收处理设备,包括安装底座与气泵,所述底座上设有与其固定连接的箱体,所述箱体上设有第一过滤机构与第二过滤机构,所述第一过滤机构包括位于箱体外侧的过滤器与位于箱体内部的缓流箱,所述过滤内部设有多层的滤网与螺纹腔,所述螺纹腔与滤网螺纹配合,所述第二过滤机构包括滤液箱与废油箱,所述滤液箱与废液箱并排固定连接于箱体内,所述滤液箱内设有贯穿的溢液管,所述溢液管开口面向箱体底面,所述溢液管内设有螺纹管道,所述溢液管内靠近安装底座的一端设有溢液口与多孔隔层,所述多孔隔层上设有石墨烯,所述溢液口高度高于所述废油箱进口。In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: cutting fluid purification and recycling processing equipment, including a mounting base and an air pump, the base is provided with a box body fixedly connected with it, and the box body is provided with a first filter mechanism and a second filtering mechanism, the first filtering mechanism includes a filter located outside the box body and a slow flow box located inside the box body, the filter interior is provided with a multi-layer filter screen and a threaded cavity, the threaded cavity In cooperation with the thread of the filter screen, the second filter mechanism includes a filtrate tank and a waste oil tank. The filtrate tank and the waste liquid tank are fixedly connected in the box side by side. The opening of the liquid pipe faces the bottom surface of the box body, the overflow pipe is provided with a threaded pipe, the end of the overflow pipe close to the mounting base is provided with an overflow port and a porous partition, and the porous partition is provided with graphene, so the The height of the overflow port is higher than the inlet of the waste oil tank.
通过采用上述技术方案,通过气泵向箱体内抽入切削液,切削液在箱体内可以实现油液分层且油位于切削液上方,而底部的切削液在进入滤液箱,由滤液箱的溢液管对其进行第二次过滤,最终达到切削液的二次利用。By adopting the above technical solution, the cutting fluid is pumped into the tank through the air pump, the cutting fluid can achieve oil stratification in the tank and the oil is located above the cutting fluid, while the cutting fluid at the bottom enters the filtrate tank, and the overflow of the filtrate tank The tube is filtered for the second time, and finally the secondary utilization of the cutting fluid is achieved.
本实用新型进一步设置为:所述过滤器包括出液口与进液口,所述出液口与所述缓流箱固定连接,所述进液口与气泵固定连接。The utility model is further provided that: the filter comprises a liquid outlet and a liquid inlet, the liquid outlet is fixedly connected with the slow flow box, and the liquid inlet is fixedly connected with the air pump.
通过采用上述技术方案,过滤器起到连接气泵与箱体的作用,并用以流通切削液。By adopting the above technical solution, the filter plays the role of connecting the air pump and the box, and is used to circulate the cutting fluid.
本实用新型进一步设置为:所述箱体内顶部设有与其固定连接的灯源,所述箱体上设有透明的第一刻度条,所述滤液箱还设有滤液口,所述滤液口上设有阀门。The utility model is further provided as follows: the top of the box body is provided with a light source fixedly connected with it, the box body is provided with a transparent first scale bar, the filtrate box is further provided with a filtrate port, and the filtrate port is provided with Equipped with valve.
通过采用上述技术方案,因为油与切削液的透光度不一样,通过光源与第一刻度条就能看见油液分离的情况,便于将上层的油收集到废油箱内,阀门是为了能够让箱体内的切削液长时间静置而达到油液分离的目的。By adopting the above technical solution, because the light transmittance of oil and cutting fluid are different, the separation of oil can be seen through the light source and the first scale bar, which facilitates the collection of the upper oil into the waste oil tank. Let the cutting fluid in the box stand for a long time to achieve the purpose of oil separation.
本实用新型进一步设置为:所述滤液口一端与箱体固定连接,另一端与所述滤液箱固定连接,所述箱体内顶部设有紫外线光源,所述滤液箱上设有透明的第二刻度条。The utility model is further arranged as follows: one end of the filtrate port is fixedly connected with the box body, and the other end is fixedly connected with the filtrate box, the top of the box body is provided with an ultraviolet light source, and the filtrate box is provided with a transparent second scale strip.
通过上述技术方案,紫外线光源能够对内部切削液进行消毒,第二刻度条为了在箱体内收集废油时,便于观察滤液箱的切削液的高度。Through the above technical solution, the ultraviolet light source can sterilize the internal cutting fluid, and the second scale bar is convenient for observing the height of the cutting fluid in the filtrate tank when the waste oil is collected in the tank.
综上所述,本实用新型具有如下优点:能够由过滤器过滤掉切削液中如较大的切屑杂质,再由箱体实现油液分离即实现对废油的收集,而滤液箱内的溢液管与紫外线光源都能够对切削液进行二次消毒过滤,总体设计合理,操作简单。In summary, the utility model has the following advantages: the filter can filter out large impurities such as chips in the cutting fluid, and then the oil-liquid separation is realized by the box body, that is, the collection of waste oil is realized, and the overflow in the filtrate tank is realized. Both the liquid pipe and the ultraviolet light source can perform secondary disinfection and filtration of the cutting fluid. The overall design is reasonable and the operation is simple.
附图说明Description of drawings
图1为实施例1的总体结构图;Fig. 1 is the overall structure diagram of
图2为实施例1箱体的剖视图;Fig. 2 is the sectional view of
图3为实施例1的过滤器及其剖视图;Fig. 3 is the filter of
图4为实施例1的溢液管的剖视图;Fig. 4 is the sectional view of the overflow pipe of
图5为实施例1的滤液箱的结构示意图。FIG. 5 is a schematic structural diagram of the filtrate tank of Example 1. FIG.
图中,1、气泵;2、箱体;3、第一过滤机构;4、过滤器;5、第二过滤机构;6、废油箱;7、缓流箱;8、安装底座;9、滤液箱;21、第一刻度条;22、灯源;41、进液口;42、出液口;43、螺纹腔;44、滤网;51、溢液管;511、溢液口;512、多孔隔层; 513、螺纹管道;52、紫外线光源;53、第二刻度条;54;滤液口。In the figure, 1, air pump; 2, box body; 3, first filter mechanism; 4, filter; 5, second filter mechanism; 6, waste oil tank; 7, slow flow box; 8, installation base; 9, filtrate box; 21, first scale bar; 22, light source; 41, liquid inlet; 42, liquid outlet; 43, thread cavity; 44, filter screen; 51, overflow pipe; 511, overflow port; 512 513, threaded pipe; 52, ultraviolet light source; 53, second scale bar; 54; filtrate port.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
实施例1,切削液净化回收处理设备,包括气泵1与安装底座8:
如图1、图2所示,安装底座8上设有与其固定连接的气泵1与箱体2,在箱体2上设有用以过滤切削液的第一过滤机构3与第二过滤机构5,第一过滤机构3包括设置于箱体2外侧过滤器4与固定连接与箱体2内的缓流箱7。As shown in Figures 1 and 2, the
如图2、图3所示,过滤器4上设有进液口41与出液口42,进液口41与气泵1固定连接,出液口42与箱体2固定连接,过滤内部设有多层的滤网44与螺纹腔43,所述螺纹腔43与滤网44螺纹配合,在切削液中含有少量固体杂质,自下而上的流向可以让切削液中较大的切屑因自身重力而自行沉降,较小的切屑会因为切削液流速导致其上升,这时多层滤网44会对较小切屑进行层层拦截,故在过滤器4内部设有螺纹腔43体,当气泵1停止抽液时,可取出腔体,对过滤器4内杂质进行清理。As shown in Figures 2 and 3, the
缓流箱7内设有多个与其固定连接的挡板71。The
如图1、图2所示,在切削液进入箱体2后,缓流箱7能够对切削液起到缓冲作用,在箱体2内设有灯源22,在箱体2外侧设有透明的第一刻度条21,由于浮油与切削液透光度不同,此情况下可清晰看出浮油层积累厚度。As shown in FIG. 1 and FIG. 2 , after the cutting fluid enters the
如图2、图5所示,第二过滤机构5包括设于箱体2内的滤液箱9与废油箱6,滤液箱9通过滤液口54与箱体2固定连接,滤液箱9与废油箱6并排固定连接与箱体2内部,废油箱6开口面向箱体2的顶部,在滤液箱9外设有第二刻度条53。As shown in FIG. 2 and FIG. 5 , the second filter mechanism 5 includes a
如图2、图4所示,滤液箱9内设有贯穿的溢液管51,溢液管51开口面向箱体2底面,溢液管51内设有螺纹管道513,从而方便操作人员对溢液口511高度的调节,所述溢液管51内靠近安装底座8的一端设有溢液口511与多孔隔层512,在多孔隔层512上设有石墨烯,设计溢液管51高度时,保证溢液管51升至最高高度时,溢液口511最低点高于浮油箱进口。As shown in FIG. 2 and FIG. 4 , the
从而箱体2内的切削液能够通过溢流管进入滤液箱9,石墨烯对油有较好的吸附性,石墨烯能对进入溢液管51的切削液进行二次处理,降低成本的同时保证了除油效果,切削液最后再从溢流口流入滤液箱9内,最后再由滤液箱9内的紫外线光源52对切削液进行消毒,消毒后的切削液再由滤液口54流出使用。Therefore, the cutting fluid in the
上述的实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。The above-mentioned embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this specification, but as long as the present invention is used within the scope of the present invention. All new types of claims are protected by the patent law.
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| CN201922192094.8U CN211536835U (en) | 2019-12-10 | 2019-12-10 | Cutting fluid purification and recovery treatment equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112426804A (en) * | 2020-11-17 | 2021-03-02 | 上海江南轧辊有限公司 | Preparation method of emulsion purification filter screen |
| CN113136259A (en) * | 2021-05-26 | 2021-07-20 | 江苏福斯利特环保科技有限公司 | Cutting fluid processing system |
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2019
- 2019-12-10 CN CN201922192094.8U patent/CN211536835U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112426804A (en) * | 2020-11-17 | 2021-03-02 | 上海江南轧辊有限公司 | Preparation method of emulsion purification filter screen |
| CN112426804B (en) * | 2020-11-17 | 2021-12-31 | 上海江南轧辊有限公司 | Preparation method of emulsion purification filter screen |
| CN113136259A (en) * | 2021-05-26 | 2021-07-20 | 江苏福斯利特环保科技有限公司 | Cutting fluid processing system |
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