CN206361138U - The gear automatic speed variator of electric automobile three with brushless line traffic control centrifugal globe arm engagement device - Google Patents
The gear automatic speed variator of electric automobile three with brushless line traffic control centrifugal globe arm engagement device Download PDFInfo
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Abstract
本实用新型公开了一种带无刷线控离心球臂接合装置的电动汽车三档自动变速器。在各档输入齿轮与各档主动齿轮之间设有一个无刷线控离心球臂接合装置;通过控制无刷线控离心球臂接合装置的接合与分离,实现带无刷线控离心球臂接合装置的电动汽车三档自动变速器的换档控制。本实用新型具有结构紧凑、可动力性换档、无机械或液压换档部件、运行能耗低等优点。
The utility model discloses a three-speed automatic transmission for an electric vehicle with a brushless wire-controlled centrifugal ball arm joint device. A brushless wire-controlled centrifugal ball arm joint device is provided between each gear input gear and each gear gear; by controlling the engagement and separation of the brushless wire-controlled centrifugal ball arm joint device, the brushless wire-controlled centrifugal ball arm is realized Engagement device for shift control of electric vehicle three-speed automatic transmission. The utility model has the advantages of compact structure, dynamic gear shifting, no mechanical or hydraulic gear shifting parts, low operating energy consumption and the like.
Description
技术领域technical field
本实用新型属于汽车传动技术领域,涉及一种汽车自动变速器,更确切的说是一种带无刷线控离心球臂接合装置的电动汽车三档自动变速器。The utility model belongs to the technical field of automobile transmission and relates to an automatic transmission for automobiles, more precisely a three-speed automatic transmission for electric automobiles with a brushless wire-controlled centrifugal ball arm joint device.
背景技术Background technique
自动变速器被广泛应用于汽车、电动汽车、工程机械等各种车辆。现有自动变速器主要有液力机械式自动变速器(AT)、金属带式无级自动变速器(CVT)、机械式自动变速器(AMT)、双离合器式自动变速器(DCT)四大类型。上述四类自动变速器的换档过程控制均采用电控液压伺服装置实现,液压伺服装置由液压泵、多个液压阀、多个液压离合器、多个制动器等组成,结构复杂、成本高,运行过程能耗高。Automatic transmissions are widely used in various vehicles such as automobiles, electric vehicles, and construction machinery. The existing automatic transmissions mainly include hydromechanical automatic transmission (AT), metal belt continuously variable automatic transmission (CVT), mechanical automatic transmission (AMT) and dual clutch automatic transmission (DCT). The shifting process control of the above four types of automatic transmissions are all realized by electronically controlled hydraulic servo devices. The hydraulic servo devices are composed of hydraulic pumps, multiple hydraulic valves, multiple hydraulic clutches, multiple brakes, etc., with complex structures and high costs. High energy consumption.
随着汽车电子技术、自动控制技术和汽车网络通信技术的广泛应用,汽车线控技术已成为汽车未来的发展趋势。汽车线控(X-By-Wire)技术是由电线、电子控制器和线控执行器来代替机械和液压系统,将驾驶员的操纵动作经过传感器变成电信号,输入到电控单元,由电控单元产生控制信号驱动线控执行器进行所需操作。因此,开发新型的线控自动变速器,有利于减少其零部件的数量、降低成本和降低运行能耗,提高传动效率。With the wide application of automotive electronic technology, automatic control technology and automotive network communication technology, automotive wire control technology has become the future development trend of automobiles. The car X-By-Wire technology is to replace the mechanical and hydraulic systems by wires, electronic controllers and wire-controlled actuators, and convert the driver's manipulation actions into electrical signals through sensors, which are input to the electronic control unit, and are controlled by the electronic control unit. The electronic control unit generates control signals to drive the wire-controlled actuators to perform required operations. Therefore, the development of a new type of automatic transmission by wire is conducive to reducing the number of its components, reducing costs and energy consumption, and improving transmission efficiency.
2015年1月21日,中国专利公布了申请号为 CN201410469568.8的多档环形布置式线控自动变速器专利和申请号为CN201410468564.8的双级线控多档自动变速器专利;2015年3月4日,中国专利公布了申请号为CN201410469720.2的电动汽车三档线控自动变速器专利和申请号为CN201410471726.3的电动汽车多档线控自动变速器等专利;2015年10月28日,中国专利公布了申请号为CN201520311494.5的多档线控自动变速器专利。上述公布的各专利中,各档传动齿轮常啮合,无液压换档元件,各档传动路线上分别设置电磁离合器,电控单元控制各档电磁离合器的接合和分离实现线控换档过程。但是,上述各专利技术中,实现线控换档过程所采用的电磁离合器体积大、转速低,且电磁离合器所需要的耗电功率大,因此使线控自动变速器体积大、转速低且运行能耗较大。On January 21, 2015, China Patent announced the patent of multi-speed ring-arranged wire-controlled automatic transmission with application number CN201410469568.8 and the patent of two-stage wire-controlled multi-speed automatic transmission with application number CN201410468564.8; March 2015 On the 4th, China Patent announced the patent of electric vehicle three-speed wire-controlled automatic transmission with application number CN201410469720.2 and the patent of electric vehicle multi-speed wire-controlled automatic transmission with application number CN201410471726.3; October 28, 2015, China The patent announced the patent of multi-speed wire-controlled automatic transmission with application number CN201520311494.5. In the above-mentioned published patents, the transmission gears of each gear are constantly meshing, there is no hydraulic shifting element, electromagnetic clutches are respectively arranged on the transmission lines of each gear, and the electronic control unit controls the engagement and separation of the electromagnetic clutches of each gear to realize the wire-controlled shifting process. However, in the above-mentioned patented technologies, the electromagnetic clutch used to realize the shift-by-wire process is large in size and low in speed, and the power consumption required by the electromagnetic clutch is large, so the automatic transmission by wire has a large volume, low speed and low operating performance. consumes more.
实用新型内容Utility model content
本实用新型的目的在于克服现有各种自动变速器技术的不足,提供一种既能实现动力换档,又具有结构简单、成本低和运行能耗低的新型的带无刷线控离心球臂接合装置的电动汽车三档自动变速器。The purpose of this utility model is to overcome the deficiencies of various existing automatic transmission technologies, and provide a new type of centrifugal ball arm with brushless wire control, which can realize power shifting, and has simple structure, low cost and low energy consumption in operation. Engaging device for electric vehicle three-speed automatic transmission.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种带无刷线控离心球臂接合装置的电动汽车三档自动变速器,包括输入轴、输出轴、输入齿轮、一档输入齿轮、二档输入齿轮、一档主动齿轮、二档主动齿轮;所述输入齿轮固定安装在输入轴上;所述输入齿轮沿齿轮周向外侧分别与一档输入齿轮、二档输入齿轮常啮合。A three-speed automatic transmission for electric vehicles with a brushless wire-controlled centrifugal ball arm joint device, including an input shaft, an output shaft, an input gear, a first-speed input gear, a second-speed input gear, a first-speed driving gear, and a second-speed driving gear; The input gear is fixedly installed on the input shaft; the input gear is constantly meshed with the first gear input gear and the second gear input gear respectively along the circumferential outer side of the gears.
其特征在于:它还包括三个无刷线控离心球臂接合装置、一档无刷电磁铁、二档无刷电磁铁、三档无刷电磁铁共三个无刷电磁铁。It is characterized in that it also includes three brushless wire-controlled centrifugal ball arm joint devices, a first gear brushless electromagnet, a second gear brushless electromagnet, and a third gear brushless electromagnet, a total of three brushless electromagnets.
所述每个无刷线控离心球臂接合装置包括推力压盘、从动内花键毂、线控驱动盘、预压弹簧、离心球臂空心轮盘、离心球臂销、离心球臂、离心球、导磁传力盘、离心球窝、主动轴。所述离心球臂空心轮盘通过轴承滚动支撑安装在主动轴上,所述离心球臂空心轮盘一端的外圆周面上设有离心球臂空心轮盘外花键槽;所述线控驱动盘通过其内花键槽套装在离心球臂空心轮盘外花键槽上,所述预压弹簧设置在离心球臂空心轮盘外花键槽的末端与线控驱动盘的内侧端面之间;所述线控驱动盘设有摩擦驱动端面;所述离心球臂空心轮盘另一端设有多个沿周向均匀分布的离心球臂支座,所述每个离心球臂支座上固定安装一个离心球臂销;所述离心球臂的一端通过其光滑承孔套装在离心球臂销的中间轴颈上,所述离心球臂可绕离心球臂销自由转动;所述离心球臂的另一端设有一个离心球窝,所述每个离心球窝内安装有一个离心球,所述每个离心球在离心球窝内可自由滚动。Each of the brushless wire-controlled centrifugal ball arm joint devices includes a thrust pressure plate, a driven inner spline hub, a wire-controlled drive plate, a preload spring, a centrifugal ball arm hollow wheel, a centrifugal ball arm pin, a centrifugal ball arm, Centrifugal ball, magnetic transmission plate, centrifugal ball socket, driving shaft. The centrifugal ball-arm hollow wheel is mounted on the drive shaft through bearing rolling support, and the outer circumferential surface of one end of the centrifugal ball-arm hollow wheel is provided with an outer spline groove of the centrifugal ball-arm hollow wheel; the wire-controlled drive plate The inner spline groove is set on the outer spline groove of the hollow wheel of the centrifugal ball arm, and the preload spring is arranged between the end of the outer spline groove of the hollow wheel of the centrifugal ball arm and the inner end surface of the wire-controlled drive plate; the wire The control drive disc is provided with a frictional drive end face; the other end of the hollow wheel disc of the centrifugal ball arm is provided with a plurality of centrifugal ball arm supports evenly distributed along the circumferential direction, and a centrifugal ball is fixedly installed on each centrifugal ball arm support. arm pin; one end of the centrifugal ball arm is sleeved on the intermediate journal of the centrifugal ball arm pin through its smooth bearing hole, and the centrifugal ball arm can rotate freely around the centrifugal ball arm pin; the other end of the centrifugal ball arm is set There is a centrifugal ball socket, a centrifugal ball is installed in each centrifugal ball socket, and each centrifugal ball can roll freely in the centrifugal ball socket.
所述推力压盘的一端面为光滑面;所述每个离心球抵靠在推力压盘的光滑面上;所述推力压盘的外圆周面上还设有外花键槽,所述推力压盘的外花键槽与从动内花键毂的内花键槽二者轴向滑动接合。One end surface of the thrust pressure plate is a smooth surface; each of the centrifugal balls is against the smooth surface of the thrust pressure plate; an external spline groove is also provided on the outer peripheral surface of the thrust pressure plate, and the thrust pressure plate The outer spline grooves of the disc are in axial sliding engagement with the inner spline grooves of the driven inner spline hub.
所述导磁传力盘通过导磁传力盘中心内毂承孔固定安装在主动轴的轴颈上;所述导磁传力盘设有导磁传力盘外盘。The magnetic force transmission disc is fixedly installed on the journal of the drive shaft through the inner hub bearing hole in the center of the magnetic force transmission disc; the magnetic force transmission disc is provided with an outer disc of the magnetic force transmission disc.
所述一档输入齿轮与一档主动齿轮之间设有一个无刷线控离心球臂接合装置,该无刷线控离心球臂接合装置作为一档动力传动接合装置,所述该无刷线控离心球臂接合装置的主动轴的一端与一档输入齿轮的一端连接;所述该无刷线控离心球臂接合装置与一档输入齿轮之间设有一档无刷电磁铁。A brushless wire-controlled centrifugal ball arm engaging device is provided between the first-gear input gear and the first-gear driving gear. The brushless wire-controlled centrifugal ball arm engaging device serves as a first-gear power transmission engaging device. The brushless wire One end of the driving shaft of the centrifugal ball arm engaging device is connected to one end of the first gear input gear; a brushless electromagnet is arranged between the brushless wire-controlled centrifugal ball arm engaging device and the first gear input gear.
所述二档输入齿轮与二档主动齿轮之间设有一个无刷线控离心球臂接合装置,该无刷线控离心球臂接合装置作为二档动力传动接合装置,所述该无刷线控离心球臂接合装置的主动轴的一端与二档输入齿轮连接;所述该无刷线控离心球臂接合装置与二档输入齿轮之间设有二档无刷电磁铁。A brushless wire-controlled centrifugal ball arm engaging device is provided between the second-gear input gear and the second-gear driving gear, and the brushless wire-controlled centrifugal ball arm engaging device is used as a second-gear power transmission engaging device. The brushless wire One end of the driving shaft of the centrifugal control ball arm joint device is connected with the second gear input gear; a second gear brushless electromagnet is arranged between the brushless wire control centrifugal ball arm joint device and the second gear input gear.
所述输入齿轮与输出轴之间设有一个无刷线控离心球臂接合装置,该无刷线控离心球臂接合装置作为三档动力传动接合装置,所述该无刷线控离心球臂接合装置的主动轴的一端与输入轴的一端连接;所述该无刷线控离心球臂接合装置与输入齿轮之间设有三档无刷电磁铁。A brushless wire-controlled centrifugal ball arm engaging device is provided between the input gear and the output shaft, and the brushless wire-controlled centrifugal ball arm engaging device is used as a third-speed power transmission engaging device. The brushless wire-controlled centrifugal ball arm One end of the drive shaft of the engagement device is connected to one end of the input shaft; a third-speed brushless electromagnet is arranged between the brushless wire-controlled centrifugal ball arm engagement device and the input gear.
所述一档无刷电磁铁、二档无刷电磁铁、三档无刷电磁铁通过非导磁材料均固定安装在变速器壳体上。The first gear brushless electromagnet, the second gear brushless electromagnet, and the third gear brushless electromagnet are all fixedly installed on the transmission housing through non-magnetic materials.
所述一档无刷电磁铁的磁极端面与作为一档动力传动装置的无刷线控离心球臂接合装置的导磁传力盘外盘的相对端面始终保持一定的空气隙;所述一档无刷电磁铁在不通电的状态下,所述作为一档动力传动装置的无刷线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与作为一档动力传动装置的无刷线控离心球臂接合装置的导磁传力盘外盘的一端面在作为一档动力传动装置的无刷线控离心球臂接合装置的预压弹簧的弹力作用下保持一定的空气隙;所述一档无刷电磁铁在通电的状态下,所述作为一档动力传动装置的无刷线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与作为一档动力传动装置的无刷线控离心球臂接合装置的导磁传力盘外盘的一端面克服作为一档动力传动装置的无刷线控离心球臂接合装置的预压弹簧的弹力作用接合在一起。The magnetic end faces of the brushless electromagnet of the first gear and the opposite end faces of the outer disk of the magnetic transmission force transmission disc of the brushless wire-controlled centrifugal ball arm joint device as the power transmission device of the first gear always maintain a certain air gap; When the brushless electromagnet is not energized, the friction drive end face of the wire-controlled drive disc of the brushless wire-controlled centrifugal ball arm joint device as the first-gear power transmission device and the brushless wire-controlled centrifugal ball arm joint device as the first-gear power transmission device One end surface of the outer disc of the magnetically conductive force transmission disc of the centrifugal ball arm joint device maintains a certain air gap under the elastic force of the pre-compressed spring of the brushless wire-controlled centrifugal ball arm joint device as the first gear power transmission device; the first gear When the brushless electromagnet is energized, the friction drive end face of the wire-controlled drive disk of the brushless wire-controlled centrifugal ball arm joint device as the first-speed power transmission device and the brushless wire-controlled centrifugal ball arm joint device as the first-speed power transmission device One end surface of the outer disk of the magnetically conductive force transmission disk of the ball arm joint device is joined together against the elastic force of the pre-compressed spring of the brushless wire-controlled centrifugal ball arm joint device as the first gear power transmission device.
所述二档无刷电磁铁的磁极端面与作为二档动力传动装置的无刷线控离心球臂接合装置的导磁传力盘外盘的相对端面始终保持一定的空气隙;所述二档无刷电磁铁在不通电的状态下,所述作为二档动力传动装置的无刷线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与作为二档动力传动装置的无刷线控离心球臂接合装置的导磁传力盘外盘的一端面在作为二档动力传动装置的无刷线控离心球臂接合装置的预压弹簧的弹力作用下保持一定的空气隙;所述二档无刷电磁铁在通电的状态下,所述作为二档动力传动装置的无刷线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与作为二档动力传动装置的无刷线控离心球臂接合装置的导磁传力盘外盘的一端面克服作为二档动力传动装置的无刷线控离心球臂接合装置的预压弹簧的弹力作用接合在一起。A certain air gap is always maintained between the pole end faces of the second gear brushless electromagnet and the opposite end face of the outer disk of the magnetically conductive force transmission disc of the brushless wire-controlled centrifugal ball arm joint device of the second gear power transmission device; When the brushless electromagnet is not energized, the friction drive end face of the wire-controlled drive disc of the brushless wire-controlled centrifugal ball arm joint device as the second-speed power transmission device and the brushless wire-controlled drive disk as the second-speed power transmission device One end surface of the outer disk of the magnetically conductive force transmission disk of the centrifugal ball arm joint device maintains a certain air gap under the elastic force of the pre-compressed spring of the brushless wire-controlled centrifugal ball arm joint device as the second gear power transmission device; the second gear When the brushless electromagnet is energized, the friction drive end face of the wire-controlled drive disc of the brushless wire-controlled centrifugal ball arm joint device as the second-speed power transmission device and the brushless wire-controlled centrifugal ball arm joint device as the second-speed power transmission device One end surface of the outer disk of the magnetically conductive force transmission disk of the ball arm joint device is joined together against the elastic force of the pre-compressed spring of the brushless wire-controlled centrifugal ball arm joint device as the second gear power transmission device.
所述三档无刷电磁铁的磁极端面与作为三档动力传动装置的无刷线控离心球臂接合装置的导磁传力盘外盘的相对端面始终保持一定的空气隙;所述三档无刷电磁铁在不通电的状态下,所述作为三档动力传动装置的无刷线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与作为三档动力传动装置的无刷线控离心球臂接合装置的导磁传力盘外盘的一端面在作为三档动力传动装置的无刷线控离心球臂接合装置的预压弹簧的弹力作用下保持一定的空气隙;所述三档无刷电磁铁在通电的状态下,所述作为三档动力传动装置的无刷线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与作为三档动力传动装置的无刷线控离心球臂接合装置的导磁传力盘外盘的一端面克服作为三档动力传动装置的无刷线控离心球臂接合装置的预压弹簧的弹力作用接合在一起。A certain air gap is always maintained between the magnetic end faces of the third-gear brushless electromagnet and the opposite end face of the outer disk of the magnetically conductive force transmission disc of the brushless wire-controlled centrifugal ball arm joint device of the third-gear power transmission device; When the brushless electromagnet is not energized, the friction drive end face of the wire-controlled drive disc of the brushless wire-controlled centrifugal ball arm joint device as the third-speed power transmission device and the brushless wire-controlled drive disk as the third-speed power transmission device One end surface of the outer disk of the magnetically conductive force transmission disc of the centrifugal ball arm joint device maintains a certain air gap under the elastic force of the pre-compressed spring of the brushless wire-controlled centrifugal ball arm joint device as the third gear power transmission device; the third gear When the brushless electromagnet is energized, the friction drive end face of the wire-controlled drive disc of the brushless wire-controlled centrifugal ball arm joint device as the third-speed power transmission device and the brushless wire-controlled centrifugal ball arm joint device as the third-speed power transmission device One end surface of the outer disk of the magnetically conductive force transmission disk of the ball arm joint device is joined together against the elastic force of the pre-compressed spring of the brushless wire-controlled centrifugal ball arm joint device as the third gear power transmission device.
本实用新型与现有技术相比,其优点是:Compared with the prior art, the utility model has the advantages of:
(1)本实用新型的带无刷线控离心球臂接合装置的电动汽车三档自动变速器取消了传统自动变速器的液压系统和换档机构,采用了带无刷线控离心球臂接合装置,由电控单元采用线控方式控制离心球臂接合装置的电磁线圈的电流的通断实现换档,结构简单,成本低,且运行过程的能耗低;(1) The three-speed automatic transmission for electric vehicles with a brushless wire-controlled centrifugal ball arm joint device of the present utility model cancels the hydraulic system and shift mechanism of a traditional automatic transmission, and adopts a brushless wire-controlled centrifugal ball arm joint device, The electronic control unit adopts wire control to control the on-off of the current of the electromagnetic coil of the centrifugal ball arm joint device to realize gear shifting, the structure is simple, the cost is low, and the energy consumption in the operation process is low;
(2)本实用新型所采用的各档无刷线控离心球臂接合装置,利用高速运行时其各档离心球臂产生的巨大离心力推动摩擦片与钢片的摩擦接合,传递扭矩大、转速高,接合过程无冲击,换档平顺。(2) The brushless wire-controlled centrifugal ball arm joint device of each gear used in the utility model utilizes the huge centrifugal force generated by the centrifugal ball arm of each gear during high-speed operation to promote the frictional engagement between the friction plate and the steel plate, and the transmission torque is large and the rotation speed is high. High, there is no impact during the engagement process, and the shifting is smooth.
附图说明Description of drawings
图1是本实用新型实施例的带无刷线控离心球臂接合装置的电动汽车三档自动变速器的结构示意图。Fig. 1 is a schematic structural view of a three-speed automatic transmission for an electric vehicle with a brushless wire-controlled centrifugal ball arm joint device according to an embodiment of the present invention.
图2是本实用新型实施例的各档动力传动装置的无刷线控离心球臂接合装置的结构示意图(以一档为例)。Fig. 2 is a structural schematic diagram of the brushless wire-controlled centrifugal ball arm joint device of each gear power transmission device according to the embodiment of the utility model (taking the first gear as an example).
图中:1.输入齿轮 1Z.输入轴 1WT.一档无刷电磁铁 2WT.二档无刷电磁铁3WT.三档无刷电磁铁 2A.一档从动齿轮 2B.二档从动齿轮 2Z.输出轴 10.无刷线控离心球臂接合装置 10a.带内花键槽摩擦片 10b.带外花键槽钢片 10c.推力压盘10ca.光滑面 10d.从动内花键毂 10e.从动内花键毂端盖 10f.止动盘 10g.线控驱动盘 10ga.摩擦驱动端面 10i.预压弹簧 10j.离心球臂空心轮盘 10ja.离心球臂空心轮盘外花键槽 10k.离心球臂销 10l.离心球臂 10m.离心球 10p.离心球臂回位弹簧10q.导磁传力盘 10qa.导磁传力盘中心内毂 10qb.导磁传力盘外盘 10r.离心球窝10Z.主动轴 11.一档输入齿轮 12.二档输入齿轮 21.一档主动齿轮 21P.一档轴连接盘 21Z.一档轴 22.二档主动齿轮 22P.二档轴连接盘 22Z.二档轴 23P.输出轴连接盘。In the figure: 1. Input gear 1Z. Input shaft 1WT. First gear brushless electromagnet 2WT. Second gear brushless electromagnet 3WT. Third gear brushless electromagnet 2A. First gear driven gear 2B. Second gear driven gear 2Z .Output shaft 10.Brushless wire control centrifugal ball arm joint device 10a.Friction plate with inner spline groove 10b.Steel plate with outer spline groove 10c.Thrust pressure plate 10ca.Smooth surface 10d.Driven inner spline hub 10e.From Moving inner spline hub end cover 10f. Stop disc 10g. Wire control drive disc 10ga. Friction drive end face 10i. Preload spring 10j. Centrifugal ball arm hollow wheel disc 10ja. Ball arm pin 10l. Centrifugal ball arm 10m. Centrifugal ball 10p. Centrifugal ball arm return spring 10q. Magnetic force transmission plate 10qa. Magnetic force transmission plate center inner hub 10qb. Magnetic force transmission plate outer plate 10r. Centrifugal ball socket 10Z. Driving shaft 11. First gear input gear 12. Second gear input gear 21. First gear driving gear 21P. First gear shaft connecting plate 21Z. First gear shaft 22. Second gear driving gear 22P. Second gear shaft connecting plate 22Z. Two Gear shaft 23P. Output shaft connection plate.
具体实施方式detailed description
下面结合本实用新型实施例中的附图,对本实用新型实施例中技术方案进行详细的描述,显然,所描述的实施例仅是本实用新型一部分实施例,而不是全部的实施例;基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例都属于本实用新型保护的范围。Below in conjunction with the accompanying drawings in the utility model embodiment, the technical solution in the utility model embodiment is described in detail, obviously, the described embodiment is only a part of the utility model embodiment, rather than all embodiments; For the embodiments in the utility model, all other embodiments obtained by persons of ordinary skill in the art without creative work belong to the scope of protection of the utility model.
如图1所示,本实用新型的带无刷线控离心球臂接合装置的电动汽车三档自动变速器,包括输入轴1Z、输出轴2Z、输入齿轮1、一档输入齿轮11、二档输入齿轮12、一档主动齿轮21、二档主动齿轮22;输入齿轮1固定安装在输入轴1Z上;输入齿轮1沿齿轮周向外侧分别与一档输入齿轮11、二档输入齿轮12常啮合;它还包括三个无刷线控离心球臂接合装置10、一档无刷电磁铁1WT、二档无刷电磁铁2WT、三档无刷电磁铁3WT共三个无刷电磁铁。As shown in Figure 1, the three-speed automatic transmission for electric vehicles with a brushless wire-controlled centrifugal ball arm joint device of the present invention includes an input shaft 1Z, an output shaft 2Z, an input gear 1, a first-gear input gear 11, and a second-gear input gear. Gear 12, first gear driving gear 21, second gear driving gear 22; input gear 1 is fixedly installed on the input shaft 1Z; input gear 1 is constantly meshed with first gear input gear 11 and second gear input gear 12 respectively along the circumferential outer side of the gear; It also includes three brushless wire-controlled centrifugal ball arm joint devices 10, a first gear brushless electromagnet 1WT, a second gear brushless electromagnet 2WT, and a third gear brushless electromagnet 3WT, a total of three brushless electromagnets.
如图2所示,每个无刷线控离心球臂接合装置10包括带内花键槽摩擦片10a、带外花键槽钢片10b、推力压盘10c、从动内花键毂10d、从动内花键毂端盖10e、止动盘10f、线控驱动盘10g、预压弹簧10i、离心球臂空心轮盘10j、离心球臂销10k、离心球臂10l、离心球10m、离心球臂回位弹簧10p、导磁传力盘10q、离心球窝10r、主动轴10Z。As shown in Figure 2, each brushless wire-controlled centrifugal ball arm engagement device 10 includes a friction plate 10a with an inner spline groove, a steel sheet 10b with an outer spline groove, a thrust pressure plate 10c, a driven inner spline hub 10d, a driven Inner spline hub end cover 10e, stop disc 10f, remote drive disc 10g, preload spring 10i, centrifugal ball arm hollow wheel disc 10j, centrifugal ball arm pin 10k, centrifugal ball arm 10l, centrifugal ball 10m, centrifugal ball arm Return spring 10p, magnetic conduction force transmission disk 10q, centrifugal ball socket 10r, drive shaft 10Z.
带内花键槽摩擦片10a通过其内花键槽套装在主动轴10Z的外花键槽上;带外花键槽钢片10b通过其外花键槽套装在从动内花键毂10d的内花键槽上;推力压盘10c的一端面为光滑面10ca,推力压盘10c的另一端面为粗糙摩擦面;推力压盘10c的外圆周面上还设有外花键槽,推力压盘10c的外花键槽与从动内花键毂10d的内花键槽二者轴向滑动接合;离心球臂空心轮盘10j通过轴承滚动支撑安装在主动轴10Z上,离心球臂空心轮盘10j一端的外圆周面上设有离心球臂空心轮盘外花键槽10ja,线控驱动盘10g通过其内花键槽套装在离心球臂空心轮盘外花键槽10ja上,线控驱动盘10g设有摩擦驱动端面10ga;离心球臂空心轮盘10j的另一端设有多个沿周向均匀分布的离心球臂支座,每个离心球臂支座上固定安装一个离心球臂销10k;离心球臂10l的一端通过其光滑承孔套装在离心球臂销10k的中间轴颈上,离心球臂10l可绕离心球臂销10k自由转动,离心球臂10l的另一端设有一个离心球窝10r,每个离心球窝10r内安装有一个离心球10m,每个离心球10m在离心球窝10r内可自由滚动;导磁传力盘10q通过导磁传力盘中心内毂10qa承孔固定安装在主动轴10Z的轴颈上;导磁传力盘10q设有导磁传力盘外盘10qb。The friction plate 10a with inner spline groove is set on the outer spline groove of the driving shaft 10Z through its inner spline groove; the steel plate with outer spline groove 10b is set on the inner spline groove of the driven inner spline hub 10d through its outer spline groove; One end face of the thrust platen 10c is a smooth surface 10ca, and the other end face of the thrust platen 10c is a rough friction surface; the outer circumferential surface of the thrust platen 10c is also provided with an external spline groove, and the external spline groove of the thrust platen 10c is in contact with The two inner spline grooves of the driven inner spline hub 10d are axially slidably engaged; the centrifugal ball arm hollow wheel disc 10j is mounted on the driving shaft 10Z through bearing rolling support, and the outer circumferential surface of one end of the centrifugal ball arm hollow wheel disc 10j is provided with There is an outer spline groove 10ja of the centrifugal ball arm hollow wheel disc, and the wire control drive disc 10g is set on the outer spline groove 10ja of the centrifugal ball arm hollow wheel disc through its inner spline groove, and the wire control drive disc 10g is provided with a friction driving end surface 10ga; The other end of the arm hollow wheel disc 10j is provided with a plurality of centrifugal ball arm supports evenly distributed along the circumference, and a centrifugal ball arm pin 10k is fixedly installed on each centrifugal ball arm support; one end of the centrifugal ball arm 10l passes through its smooth The bearing hole is set on the intermediate journal of the centrifugal ball arm pin 10k, the centrifugal ball arm 10l can rotate freely around the centrifugal ball arm pin 10k, and the other end of the centrifugal ball arm 10l is provided with a centrifugal ball socket 10r, each centrifugal ball socket 10r There is a centrifugal ball 10m installed inside, and each centrifugal ball 10m can roll freely in the centrifugal ball socket 10r; the magnetic force transmission plate 10q is fixedly installed on the journal of the drive shaft 10Z through the inner hub 10qa bearing hole in the center of the magnetic force transmission plate Above; the magnetic force transmission disk 10q is provided with the magnetic transmission force transmission disk outer disk 10qb.
如图1和图2所示,一档输入齿轮11与一档主动齿轮21之间设有一个无刷线控离心球臂接合装置10,该无刷线控离心球臂接合装置10作为一档动力传动接合装置,该无刷线控离心球臂接合装置10的主动轴10Z的一端通过花键与一档输入齿轮11固定连接,另一端通过轴承与一档轴21Z的前部轴颈连接;该无刷线控离心球臂接合装置10的从动内花键毂10d靠近一档输入齿轮11的一端通过螺栓固定连接该无刷线控离心球臂接合装置10的从动内花键毂端盖10e,远离一档输入齿轮11的一端与一档轴连接盘21P固定连接;该无刷线控离心球臂接合装置10与一档输入齿轮11之间设有一档无刷电磁铁1WT;该无刷线控离心球臂接合装置10的止动盘10f与一档无刷电磁铁1WT通过非导磁材料固定安装在变速器壳体上;该无刷线控离心球臂接合装置10的导磁传力盘外盘10qb与一档无刷电磁铁1WT的磁极端面始终保持一定的空气隙;一档无刷电磁铁1WT在不通电的状态下,该无刷线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与该无刷线控离心球臂接合装置10的导磁传力盘外盘10qb的一端面在该无刷线控离心球臂接合装置10的预压弹簧10i的作用下保持一定的空气隙;一档无刷电磁铁1WT在通电的状态下,该无刷线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与该无刷线控离心球臂接合装置10的导磁传力盘外盘10qb的一端面接合在一起。As shown in Figures 1 and 2, a brushless wire-controlled centrifugal ball arm joint device 10 is provided between the first-gear input gear 11 and the first-gear driving gear 21, and the brushless wire-controlled centrifugal ball-arm joint device 10 serves as the first gear Power transmission coupling device, one end of the drive shaft 10Z of the brushless wire-controlled centrifugal ball arm coupling device 10 is fixedly connected to the first gear input gear 11 through a spline, and the other end is connected to the front journal of the first gear shaft 21Z through a bearing; One end of the driven inner spline hub 10d of the brushless wire-controlled centrifugal ball-arm joint device 10 close to the first gear input gear 11 is fixedly connected to the driven inner spline hub end of the brushless wire-controlled centrifugal ball-arm joint device 10 by bolts The cover 10e is fixedly connected to the first gear shaft connecting plate 21P at the end away from the first gear input gear 11; a first gear brushless electromagnet 1WT is arranged between the brushless wire-controlled centrifugal ball arm joint device 10 and the first gear input gear 11; The stop plate 10f of the brushless wire-controlled centrifugal ball arm joint device 10 and the first gear brushless electromagnet 1WT are fixedly installed on the transmission housing through a non-magnetic material; The outer disk 10qb of the force transmission disc and the magnetic end faces of the first-grade brushless electromagnet 1WT always maintain a certain air gap; The frictional drive end surface 10ga of the drive-by-wire drive plate 10g and one end surface of the outer disk 10qb of the magnetically conductive force transmission disk 10qb of the brushless control-by-wire centrifugal ball arm joint device 10 are connected to the pre-compressed spring 10i of the brushless control-by-wire centrifugal ball arm joint device 10 Under the effect of maintaining a certain air gap; the first gear brushless electromagnet 1WT is in the energized state, the friction drive end face 10ga of the wire control drive disc 10g of the brushless wire control centrifugal ball arm joint device 10 and the brushless wire control One end surface of the outer disk 10qb of the magnetically permeable force transmission disk of the centrifugal ball arm joint device 10 is jointed together.
二档输入齿轮12与二档主动齿轮22之间设有一个无刷线控离心球臂接合装置10,该无刷线控离心球臂接合装置10作为二档动力传动接合装置,该无刷线控离心球臂接合装置10的主动轴10Z的一端通过花键与二档输入齿轮12固定连接,另一端通过轴承与二档轴22Z的前部轴颈连接;该无刷线控离心球臂接合装置10的从动内花键毂10d靠近二档输入齿轮12的一端通过螺栓固定连接该无刷线控离心球臂接合装置10的从动内花键毂端盖10e,远离二档输入齿轮12的一端与二档轴连接盘22P固定连接;该无刷线控离心球臂接合装置10与二档输入齿轮12之间设有二档无刷电磁铁2WT;该无刷线控离心球臂接合装置10的止动盘10f与二档无刷电磁铁2WT通过非导磁材料固定安装在变速器壳体上;该无刷线控离心球臂接合装置10的导磁传力盘外盘10qb与二档无刷电磁铁2WT的磁极端面始终保持一定的空气隙;二档无刷电磁铁2WT在不通电的状态下,该无刷线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与该无刷线控离心球臂接合装置10的导磁传力盘外盘10qb的一端面在该无刷线控离心球臂接合装置10的预压弹簧10i的作用下保持一定的空气隙;二档无刷电磁铁2WT在通电的状态下,该无刷线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与该无刷线控离心球臂接合装置10的导磁传力盘外盘10qb的一端面接合在一起。Between the second gear input gear 12 and the second gear driving gear 22, there is a brushless wire-controlled centrifugal ball arm joint device 10, which is used as the second gear power transmission joint device. One end of the drive shaft 10Z of the centrifugal control ball arm joint device 10 is fixedly connected with the second gear input gear 12 through a spline, and the other end is connected with the front journal of the second gear shaft 22Z through a bearing; the brushless wire control centrifugal ball arm joint One end of the driven inner spline hub 10d of the device 10 close to the second gear input gear 12 is fixedly connected to the driven inner spline hub end cover 10e of the brushless wire-controlled centrifugal ball arm joint device 10 by bolts, away from the second gear input gear 12 One end of the second-gear shaft connection plate 22P is fixedly connected; the second-gear brushless electromagnet 2WT is arranged between the brushless wire-controlled centrifugal ball arm engaging device 10 and the second-gear input gear 12; the brushless wire-controlled centrifugal ball arm engages The stop disc 10f of the device 10 and the brushless electromagnet 2WT of the second gear are fixedly installed on the transmission housing through a non-magnetic material; The magnetic end faces of the brushless electromagnet 2WT always maintain a certain air gap; when the second gear brushless electromagnet 2WT is in the state of no power, the friction drive of the wire-controlled drive disc 10g of the brushless wire-controlled centrifugal ball arm joint device 10 A certain air gap is maintained between the end surface 10ga and the outer disk 10qb of the magnetically permeable force transmission disk 10qb of the brushless wire-controlled centrifugal ball-arm joint device 10 under the action of the preload spring 10i of the brushless wire-controlled centrifugal ball-arm joint device 10 ; The second gear brushless electromagnet 2WT is in the energized state, the friction drive end surface 10ga of the wire-controlled drive disc 10g of the brushless wire-controlled centrifugal ball arm joint device 10 and the guide of the brushless wire-controlled centrifugal ball-arm joint device 10 One end surfaces of the magnetic force disc outer disc 10qb are joined together.
输入齿轮1与输出轴2Z之间设有一个无刷线控离心球臂接合装置10,该无刷线控离心球臂接合装置10作为三档动力传动接合装置,该无刷线控离心球臂接合装置10的主动轴10Z的一端通过花键与输入齿轮1固定连接,另一端通过轴承与输出轴2Z的前部轴颈连接;该无刷线控离心球臂接合装置10的从动内花键毂10d靠近输入齿轮1的一端通过螺栓固定连接该无刷线控离心球臂接合装置10的从动内花键毂端盖10e,远离输入齿轮1的一端与输出轴连接盘23P固定连接;该无刷线控离心球臂接合装置10与输入齿轮1之间设有三档无刷电磁铁3WT;该无刷线控离心球臂接合装置10的止动盘10f与三档无刷电磁铁3WT通过非导磁材料固定安装在变速器壳体上;该无刷线控离心球臂接合装置10的导磁传力盘外盘10qb与三档无刷电磁铁3WT的磁极端面始终保持一定的空气隙;三档无刷电磁铁3WT在不通电的状态下,该无刷线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与该无刷线控离心球臂接合装置10的导磁传力盘外盘10qb的一端面在该无刷线控离心球臂接合装置10的预压弹簧10i的作用下保持一定的空气隙;三档无刷电磁铁3WT在通电的状态下,该无刷线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与该无刷线控离心球臂接合装置10的导磁传力盘外盘10qb的一端面接合在一起。A brushless wire-controlled centrifugal ball arm engaging device 10 is provided between the input gear 1 and the output shaft 2Z, and the brushless wire-controlled centrifugal ball arm engaging device 10 is used as a third-speed power transmission engaging device. One end of the drive shaft 10Z of the engagement device 10 is fixedly connected to the input gear 1 through a spline, and the other end is connected to the front journal of the output shaft 2Z through a bearing; The end of the key hub 10d close to the input gear 1 is fixedly connected to the driven inner spline hub end cover 10e of the brushless wire-controlled centrifugal ball arm joint device 10 through bolts, and the end far away from the input gear 1 is fixedly connected to the output shaft connection plate 23P; A third gear brushless electromagnet 3WT is arranged between the brushless wire-controlled centrifugal ball arm joint device 10 and the input gear 1; It is fixedly installed on the transmission housing through a non-magnetic material; the magnetically conductive force transmission disk outer disk 10qb of the brushless wire-controlled centrifugal ball arm joint device 10 and the magnetic end surface of the third-speed brushless electromagnet 3WT always maintain a certain air gap ; The third-gear brushless electromagnet 3WT is in the state of no power, the friction drive end face 10ga of the wire-controlled drive disc 10g of the brushless wire-controlled centrifugal ball arm joint device 10 and the friction drive end face 10ga of the wire-controlled centrifugal ball-arm joint device 10 One end surface of the outer disk 10qb of the magnetically conductive force transmission disk maintains a certain air gap under the action of the preload spring 10i of the brushless wire-controlled centrifugal ball arm joint device 10; The frictional driving end face 10ga of the drive-by-wire drive plate 10g of the brushless drive-by-wire centrifugal ball arm joint device 10 is engaged with one end face of the magnetically conductive force transmission disc outer plate 10qb of the brushless wire-controlled centrifugal ball arm joint device 10 .
一档轴21Z上固定安装有一档主动齿轮21与一档轴连接盘21P,一档主动齿轮21与一档从动齿轮2A常啮合;二档轴22Z上固定安装有二档主动齿轮22与二档轴连接盘22P,二档主动齿轮22与二档从动齿轮2B常啮合;输出轴2Z上固定连接有输出轴连接盘23P。The first gear shaft 21Z is fixedly installed with a first gear driving gear 21 and the first gear shaft connection plate 21P, and the first gear driving gear 21 is in constant mesh with the first gear driven gear 2A; The gear shaft connection plate 22P, the second gear driving gear 22 is in constant mesh with the second gear driven gear 2B; the output shaft 2Z is fixedly connected with an output shaft connection plate 23P.
一档从动齿轮2A、二档从动齿轮2B均固定安装在输出轴2Z上。Both the first gear driven gear 2A and the second gear driven gear 2B are fixedly installed on the output shaft 2Z.
下面结合实施例以一档线控传动为例,进一步说明带无刷线控离心球臂接合装置的电动汽车三档自动变速器的工作原理:The working principle of the three-speed automatic transmission for electric vehicles with the brushless wire-controlled centrifugal ball arm joint device is further described below in conjunction with the embodiment:
一档传动时,一档无刷电磁铁1WT的电磁线圈通电,作为一档动力传动接合装置的无刷线控离心球臂接合装置10工作,同时,其余各档无刷电磁铁的电磁线圈都断电;在一档无刷电磁铁1WT的电磁线圈通电后,一档无刷电磁铁1WT产生的电磁吸力经作为一档动力传动接合装置的无刷线控离心球臂接合装置10的导磁传力盘10q传递给作为一档动力传动接合装置的无刷线控离心球臂接合装置10的线控驱动盘10g,使作为一档动力传动接合装置的无刷线控离心球臂接合装置10的线控驱动盘10g克服作为一档动力传动接合装置的无刷线控离心球臂接合装置10的预压弹簧10i的弹力作用向一档无刷电磁铁1WT方向移动,从而使作为一档动力传动接合装置的无刷线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与作为一档动力传动接合装置的无刷线控离心球臂接合装置10的导磁传力盘10q的一端面接合,在二者接合产生的摩擦力的作用下带动作为一档动力传动接合装置的无刷线控离心球臂接合装置10的离心球臂空心轮盘10j旋转,作为一档动力传动接合装置的无刷线控离心球臂接合装置10的离心球臂空心轮盘10j带动作为一档动力传动接合装置的无刷线控离心球臂接合装置10的各离心球臂10l旋转,同时,在离心力的作用下,作为一档动力传动接合装置的无刷线控离心球臂接合装置10的各离心球臂10l绕作为一档动力传动接合装置的无刷线控离心球臂接合装置10的离心球臂销10k向外张开,使设有作为一档动力传动接合装置的无刷线控离心球臂接合装置10的离心球窝10r的一端带动作为一档动力传动接合装置的无刷线控离心球臂接合装置10的离心球10m沿作为一档动力传动接合装置的无刷线控离心球臂接合装置10的推力压盘10c的光滑面10ca向外作圆周运动,从而使作为一档动力传动接合装置的无刷线控离心球臂接合装置10的离心球臂10l连同作为一档动力传动接合装置的无刷线控离心球臂接合装置10的离心球10m产生离心力,该离心力沿作为一档动力传动接合装置的无刷线控离心球臂接合装置10的离心球臂空心轮盘10j的中心轴方向的分力推动作为一档动力传动接合装置的无刷线控离心球臂接合装置10的推力压盘10c产生远离作为一档动力传动接合装置的无刷线控离心球臂接合装置10的离心球臂空心轮盘10j的轴向移动,从而使作为一档动力传动接合装置的无刷线控离心球臂接合装置10的推力压盘10c将作为一档动力传动接合装置的无刷线控离心球臂接合装置10的各带外花键槽钢片10b与作为一档动力传动接合装置的无刷线控离心球臂接合装置10的各带内花键槽摩擦片10a相互压紧,依靠作为一档动力传动接合装置的无刷线控离心球臂接合装置10的各带外花键槽钢片10b与作为一档动力传动接合装置的无刷线控离心球臂接合装置10的各带内花键槽摩擦片10a之间的摩擦力实现作为一档动力传动接合装置的无刷线控离心球臂接合装置10的从动内花键毂10d连同作为一档动力传动接合装置的无刷线控离心球臂接合装置10的主动轴10Z同步旋转,使作为一档动力传动接合装置的无刷线控离心球臂接合装置10的主动轴10Z与一档轴21Z同步旋转,从而实现一档传动。During the first gear transmission, the electromagnetic coil of the first gear brushless electromagnet 1WT is energized, and the brushless wire-controlled centrifugal ball arm joint device 10 works as the first gear power transmission joint device. Power-off; after the electromagnetic coil of the first-grade brushless electromagnet 1WT is energized, the electromagnetic attraction generated by the first-grade brushless electromagnet 1WT passes through the magnetic conduction of the brushless wire-controlled centrifugal ball arm engaging device 10 as the first-grade power transmission engaging device. The power transmission plate 10q is transmitted to the wire-controlled driving disk 10g of the brushless wire-controlled centrifugal ball arm engaging device 10 as the first-gear power transmission engaging device, so that the brushless wire-controlled centrifugal ball-arm engaging device 10 as the first-gear power transmission engaging device The drive-by-wire drive plate 10g overcomes the elastic force of the pre-compressed spring 10i of the brushless wire-controlled centrifugal ball arm engaging device 10 as the first-gear power transmission engaging device and moves toward the first-gear brushless electromagnet 1WT, thereby making the first-gear power The friction drive end surface 10ga of the brushless wire-controlled centrifugal ball-arm joint device 10 of the drive-by-wire drive disc 10g and the magnetically conductive force transmission plate of the brushless wire-controlled centrifugal ball-arm joint device 10 as the first-speed power transmission joint device One end face of 10q is engaged, and under the action of the friction force generated by the engagement of the two, the centrifugal ball arm hollow wheel 10j of the brushless wire-controlled centrifugal ball arm joint device 10, which is used as a first-speed power transmission joint device, is driven to rotate to serve as a first-speed power The centrifugal ball arm hollow disc 10j of the brushless wire-controlled centrifugal ball-arm joint device 10 of the drive joint device drives the centrifugal ball arms 10l of the brushless wire-controlled centrifugal ball-arm joint device 10 as the first gear power transmission joint device to rotate, and at the same time , under the action of centrifugal force, each centrifugal ball arm 10l of the brushless wire-controlled centrifugal ball arm joint device 10 as the first-gear power transmission joint device winds around the brushless wire-controlled centrifugal ball-arm joint device 10 as the first-gear power transmission joint device The centrifugal ball arm pin 10k is opened outwards, so that one end of the centrifugal ball socket 10r provided with the brushless wire-controlled centrifugal ball arm engaging device 10 as the first gear power transmission engaging device drives the brushless brushless wire as the first gear power transmission engaging device. The centrifugal ball 10m of the wire-controlled centrifugal ball-arm joint device 10 moves outward in a circular motion along the smooth surface 10ca of the thrust pressure plate 10c of the brushless wire-controlled centrifugal ball-arm joint device 10 as a power transmission joint device 10, thereby making the The centrifugal ball arm 101 of the brushless wire control centrifugal ball arm joint device 10 of the first gear power transmission joint device and the centrifugal ball 10m of the brushless wire control centrifugal ball arm joint device 10 as the first gear power transmission joint device generate centrifugal force, and the centrifugal force is along the The component force in the central axis direction of the centrifugal ball arm hollow wheel disc 10j of the brushless wire control centrifugal ball arm joint device 10 as the first gear power transmission engagement device pushes the brushless wire control centrifugal ball arm engagement as the first gear power transmission engagement device The thrust pressure plate 10c of the device 10 produces an axial movement away from the centrifugal ball arm hollow disc 10j of the brushless wire-controlled centrifugal ball arm engagement device 10 as the first-speed power transmission engagement device, so that the first-speed power transmission engagement device The thrust pressure plate 10c of the brushless wire-controlled centrifugal ball arm joint device 10 will be used as the first gear power The steel sheets 10b with outer spline grooves of the brushless wire control centrifugal ball arm joint device 10 of the transmission joint device and the friction plates with inner spline grooves of the brushless wire control centrifugal ball arm joint device 10 as the first gear power transmission joint device 10a are pressed against each other, relying on the steel sheets 10b with external spline grooves of the brushless wire-controlled centrifugal ball arm engaging device 10 as the first-gear power transmission engaging device to engage with the brushless wire-controlled centrifugal ball arm as the first-gear power transmission engaging device The friction force between the friction plates 10a with internal spline grooves of the device 10 realizes the driven internal spline hub 10d of the brushless wire-controlled centrifugal ball arm joint device 10 as the first gear power transmission engagement device together with the driven inner spline hub 10d as the first gear power transmission engagement device. The drive shaft 10Z of the brushless wire-controlled centrifugal ball-arm joint device 10 of the device rotates synchronously, so that the drive shaft 10Z of the brushless wire-controlled centrifugal ball-arm joint device 10 and the first gear shaft 21Z rotate synchronously, Thereby realizing first gear transmission.
在其余各档无刷电磁铁的电磁线圈断电后,在作为其余各档动力传动接合装置的无刷线控离心球臂接合装置10的预压弹簧10i的弹力作用下,使作为其余各档动力传动接合装置的无刷线控离心球臂接合装置10的线控驱动盘10g与作为其余各档动力传动接合装置的无刷线控离心球臂接合装置10的止动盘10f接合,作为其余各档动力传动接合装置的无刷线控离心球臂接合装置10的止动盘10f通过非导磁材料固定在壳体上固定不动,因此作为其余各档动力传动接合装置的无刷线控离心球臂接合装置10的线控驱动盘10g与作为其余各档动力传动接合装置的无刷线控离心球臂接合装置10的止动盘10f接合后二者之间的摩擦力使作为其余各档动力传动接合装置的无刷线控离心球臂接合装置10的线控驱动盘10g连同作为其余各档动力传动接合装置的无刷线控离心球臂接合装置10的离心球臂空心轮盘10j的转速为零,在作为其余各档动力传动接合装置的无刷线控离心球臂接合装置10的离心球臂回位弹簧10p的扭转作用下,使作为其余各档动力传动接合装置的无刷线控离心球臂接合装置10的离心球臂10l连同作为其余各档动力传动接合装置的无刷线控离心球臂接合装置10的离心球10m向内收拢,这样作为其余各档动力传动接合装置的无刷线控离心球臂接合装置10不传递动力。After the electromagnetic coils of the brushless electromagnets of the other gears are powered off, under the elastic force of the preload spring 10i of the brushless wire-controlled centrifugal ball arm joint device 10 as the power transmission joint device of the other gears, The wire-controlled driving disc 10g of the brushless wire-controlled centrifugal ball-arm engaging device 10 of the power transmission engaging device is engaged with the stop disc 10f of the brushless wire-controlled centrifugal ball-arm engaging device 10 serving as the rest of the power transmission engaging devices. The stop plate 10f of the brushless wire control centrifugal ball arm joint device 10 of each gear power transmission joint device is fixed on the housing through a non-magnetic material and is fixed, so it can be used as the brushless wire control of the other gear power transmission joint devices. The frictional force between the wire-controlled driving disc 10g of the centrifugal ball arm joint device 10 and the stop disc 10f of the brushless wire-controlled centrifugal ball arm joint device 10 as the rest of the power transmission joint devices is engaged, and the friction force between the two is used as the rest of the power transmission joint devices. The wire-controlled driving disc 10g of the brushless wire-controlled centrifugal ball-arm engaging device 10 of the high-speed power transmission engaging device together with the centrifugal ball-arm hollow wheel disc 10j of the brushless wire-controlled centrifugal ball-arm engaging device 10 of the rest of the power transmission engaging devices The rotation speed is zero, and under the torsion action of the centrifugal ball arm return spring 10p of the brushless wire-controlled centrifugal ball arm engaging device 10 as the power transmission engaging device of the other gears, the brushless The centrifugal ball arm 10l of the wire-controlled centrifugal ball-arm joint device 10 and the centrifugal ball 10m of the brushless wire-controlled centrifugal ball-arm joint device 10 as the rest of the gears power transmission joint device 10 are folded inward, so as to serve as the power transmission joint device of the remaining gears. The brushless drive-by-wire centrifugal ball arm joint 10 does not transmit power.
一档无刷电磁铁1WT通过非导磁材料固定在壳体上,一档无刷电磁铁1WT与作为一档动力传动接合装置的无刷线控离心球臂接合装置10的导磁传力盘10q始终保持固定的空气隙,因此上述一档传动过程可实现无刷线控传动。同时,由于一档无刷电磁铁1WT的电磁线圈通电所产生的电磁力经作为一档动力传动接合装置的无刷线控离心球臂接合装置10的导磁传力盘10q、线控驱动盘10g只控制作为一档动力传动接合装置的无刷线控离心球臂接合装置10的离心球臂空心轮盘10j转动,因此一档无刷电磁铁1WT耗电功率小,降低了作为一档动力传动接合装置的无刷线控离心球臂接合装置10的运行能耗。The first gear brushless electromagnet 1WT is fixed on the housing through a non-magnetic material, and the first gear brushless electromagnet 1WT is connected to the magnetically conductive force transmission plate of the brushless wire-controlled centrifugal ball arm joint device 10 as the first gear power transmission joint device. The 10q maintains a constant air gap throughout, so the aforementioned first-gear process allows for brushless drive-by-wire. At the same time, the electromagnetic force generated by the energization of the electromagnetic coil of the first gear brushless electromagnet 1WT passes through the magnetic conduction force transmission plate 10q and the wire control drive plate of the brushless wire-controlled centrifugal ball arm joint device 10 as the first gear power transmission joint device. 10g only controls the rotation of the centrifugal ball arm hollow disc 10j of the brushless wire-controlled centrifugal ball arm joint device 10 as the first gear power transmission joint device, so the power consumption of the first gear brushless electromagnet 1WT is small, which reduces the power consumption of the first gear. Operational energy consumption of the brushless drive-by-wire centrifugal ball arm joint 10 of the transmission joint.
其余各档线控传动的工作原理与一档线控传动的工作原理相同。The working principle of the other gear-by-wire transmissions is the same as that of the first gear.
下面结合图1和图2进一步说明本实用新型实施例的带无刷线控离心球臂接合装置的电动汽车三档自动变速器的各档动力传递路线。The power transmission routes of each gear of the electric vehicle three-speed automatic transmission with the brushless wire-controlled centrifugal ball arm joint device of the embodiment of the utility model will be further described below in conjunction with FIG. 1 and FIG. 2 .
一档的传动路线:作为一档动力传动接合装置的无刷线控离心球臂接合装置10通电接合,电动机的扭矩通过输入轴1Z传递给输入齿轮1,输入齿轮1将扭矩传递给一档输入齿轮11,一档输入齿轮11将扭矩传递给作为一档动力传动接合装置的无刷线控离心球臂接合装置10,再通过作为一档动力传动接合装置的无刷线控离心球臂接合装置10将扭矩进一步传递给一档轴连接盘21P,再由一档主动齿轮21和一档从动齿轮2A的啮合将动力传递至输出轴2Z,实现一档减速传动。The transmission route of the first gear: the brushless wire-controlled centrifugal ball arm joint device 10 as the power transmission joint device of the first gear is energized and engaged, the torque of the motor is transmitted to the input gear 1 through the input shaft 1Z, and the input gear 1 transmits the torque to the first gear input Gear 11, the first gear input gear 11 transmits the torque to the brushless wire control centrifugal ball arm joint device 10 as the first gear power transmission joint device, and then through the brushless wire control centrifugal ball arm joint device as the first gear power transmission joint device 10 further transmits the torque to the first-gear shaft connection plate 21P, and then the power is transmitted to the output shaft 2Z by the meshing of the first-gear driving gear 21 and the first-gear driven gear 2A to realize the first-gear reduction transmission.
二档传动路线为:作为二档动力传动接合装置的无刷线控离心球臂接合装置10通电接合,电动机的扭矩通过输入轴1Z传递给输入齿轮1,输入齿轮1将扭矩传递给二档输入齿轮12,二档输入齿轮12将扭矩传递给作为二档动力传动接合装置的无刷线控离心球臂接合装置10,再通过作为二档动力传动接合装置的无刷线控离心球臂接合装置10将扭矩进一步传递给二档轴连接盘22P,再由二档主动齿轮22和二档从动齿轮2B的啮合将动力传递至输出轴2Z,实现二档减速传动。The second gear transmission route is: the brushless wire-controlled centrifugal ball arm joint device 10 as the second gear power transmission joint device is energized and engaged, the torque of the motor is transmitted to the input gear 1 through the input shaft 1Z, and the input gear 1 transmits the torque to the second gear input Gear 12, the second gear input gear 12 transmits the torque to the brushless wire control centrifugal ball arm joint device 10 as the second gear power transmission joint device, and then through the brushless wire control centrifugal ball arm joint device as the second gear power transmission joint device 10, the torque is further transmitted to the second gear shaft connection plate 22P, and then the power is transmitted to the output shaft 2Z by the engagement of the second gear driving gear 22 and the second gear driven gear 2B, so as to realize the second gear reduction transmission.
三档传动路线为:作为三档动力传动接合装置的无刷线控离心球臂接合装置10通电接合,电动机的扭矩通过输入轴1Z传递给输入齿轮1,输入齿轮1通过作为三档动力传动接合装置的无刷线控离心球臂接合装置10进一步将扭矩传递给输出轴2Z,实现三档传动。The third gear transmission route is: the brushless wire-controlled centrifugal ball arm joint device 10 as the third gear power transmission joint device is energized and engaged, the torque of the motor is transmitted to the input gear 1 through the input shaft 1Z, and the input gear 1 is used as the third gear power transmission joint. The brushless wire-controlled centrifugal ball arm joint device 10 of the device further transmits the torque to the output shaft 2Z to realize the third gear transmission.
倒档传动路线为:作为一档动力传动接合装置的无刷线控离心球臂接合装置10通电接合,电动机反转,电动机的扭矩通过输入轴1Z传递给输入齿轮1,输入齿轮1将扭矩传递给一档输入齿轮11,一档输入齿轮11将扭矩传递给作为一档动力传动接合装置的无刷线控离心球臂接合装置10,再通过作为一档动力传动接合装置的无刷线控离心球臂接合装置10将扭矩进一步传递给一档轴连接盘21P,再由一档主动齿轮21和一档从动齿轮2A的啮合将动力传递至输出轴2Z,实现倒档减速传动。The transmission route for reverse gear is: the brushless wire-controlled centrifugal ball arm joint device 10 as the first gear power transmission joint device is energized and engaged, the motor reverses, the torque of the motor is transmitted to the input gear 1 through the input shaft 1Z, and the input gear 1 transmits the torque To the first gear input gear 11, the first gear input gear 11 transmits the torque to the brushless wire control centrifugal ball arm joint device 10 as the first gear power transmission joint device, and then through the brushless wire control centrifugal ball arm joint device as the first gear power transmission joint device. The ball arm joint device 10 further transmits the torque to the connecting plate 21P of the first gear shaft, and then transmits the power to the output shaft 2Z through the meshing of the first gear driving gear 21 and the first gear driven gear 2A, so as to realize reverse gear reduction transmission.
空档:作为各档动力传动接合装置的无刷线控离心球臂接合装置10均处于断电不工作状态,实现空档。Neutral gear: the brushless wire-controlled centrifugal ball arm joint device 10 as the power transmission joint device of each gear is in a power-off and non-working state, realizing neutral gear.
上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments. Various changes are made.
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WO2018126592A1 (en) * | 2017-01-09 | 2018-07-12 | 山东理工大学 | Electric vehicle three-gear automatic transmission with brushless x-by-wire centrifugal ball arm engagement device |
US10774928B2 (en) | 2017-01-09 | 2020-09-15 | Shandong University Of Technology | Three-gear automatic transmission for electric vehicle with a brushless control-by-wire centrifugal ball arm engagement device |
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