CN106545624B - Two gear automatic speed variator of electric vehicle line traffic control - Google Patents

Two gear automatic speed variator of electric vehicle line traffic control Download PDF

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CN106545624B
CN106545624B CN201710014759.9A CN201710014759A CN106545624B CN 106545624 B CN106545624 B CN 106545624B CN 201710014759 A CN201710014759 A CN 201710014759A CN 106545624 B CN106545624 B CN 106545624B
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gear
grades
grade
centrifugal
spline
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CN106545624A (en
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曲金玉
王吉华
郭政斌
张攀
任传波
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Shandong University of Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/12Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with means for synchronisation not incorporated in the clutches
    • F16H3/126Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with means for synchronisation not incorporated in the clutches using an electric drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D27/00Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
    • F16D27/10Magnetically- or electrically- actuated clutches; Control or electric circuits therefor with an electromagnet not rotating with a clutching member, i.e. without collecting rings
    • F16D27/108Magnetically- or electrically- actuated clutches; Control or electric circuits therefor with an electromagnet not rotating with a clutching member, i.e. without collecting rings with axially movable clutching members
    • F16D27/112Magnetically- or electrically- actuated clutches; Control or electric circuits therefor with an electromagnet not rotating with a clutching member, i.e. without collecting rings with axially movable clutching members with flat friction surfaces, e.g. discs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/0021Transmissions for multiple ratios specially adapted for electric vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/003Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/0034Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising two forward speeds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/20Transmissions using gears with orbital motion
    • F16H2200/203Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
    • F16H2200/2035Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes with two engaging means

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Structure Of Transmissions (AREA)
  • Mechanical Operated Clutches (AREA)

Abstract

本发明公开了一种电动汽车线控二档自动变速器。输入齿轮安装在输入轴上,输入齿轮与一档输入齿轮常啮合;一档输入齿轮与一档带侧齿从动内花键毂固定连接;通过控制一档线控摩擦与啮合传动接合装置和二档线控离心球臂接合装置的接合与分离,实现电动汽车线控二档自动变速器的换档控制。本发明具有传递扭矩大、转速高、接合过程无冲击、换档平顺、运行能耗低等优点。

The invention discloses a wire-controlled second-gear automatic transmission for an electric vehicle. The input gear is installed on the input shaft, and the input gear is in constant mesh with the first-gear input gear; the first-gear input gear is fixedly connected with the first-gear driven inner spline hub with side teeth; by controlling the first-gear wire-controlled friction and meshing transmission engagement device and The engagement and separation of the second-speed wire-controlled centrifugal ball arm joint device realizes the shift control of the wire-controlled second-speed automatic transmission of electric vehicles. The invention has the advantages of large transmission torque, high rotational speed, no impact in the joining process, smooth shifting, low energy consumption in operation and the like.

Description

电动汽车线控二档自动变速器Two-speed automatic transmission by wire for electric vehicles

技术领域technical field

本发明属于电动汽车传动技术领域,涉及一种电动汽车自动变速器,更确切的说是一种电动汽车线控二档自动变速器。The invention belongs to the technical field of electric vehicle transmission, and relates to an electric vehicle automatic transmission, more precisely, a wire-controlled second-speed automatic transmission for an electric vehicle.

背景技术Background technique

自动变速器被广泛应用于汽车、电动汽车、工程机械等各种车辆。现有自动变速器主要有液力机械式自动变速器(AT)、金属带式无级自动变速器(CVT)、机械式自动变速器(AMT)、双离合器式自动变速器(DCT)四大类型。上述四类自动变速器的换档过程控制均采用电控液压伺服装置实现,液压伺服装置由液压泵、多个液压阀、多个液压离合器、多个液压制动器等组成,结构复杂、成本高,运行过程能耗高。Automatic transmissions are widely used in various vehicles such as automobiles, electric vehicles, and construction machinery. The existing automatic transmissions mainly include hydromechanical automatic transmission (AT), metal belt continuously variable automatic transmission (CVT), mechanical automatic transmission (AMT) and dual clutch automatic transmission (DCT). The shifting process control of the above four types of automatic transmissions are all realized by electronically controlled hydraulic servo devices. The hydraulic servo devices are composed of hydraulic pumps, multiple hydraulic valves, multiple hydraulic clutches, multiple hydraulic brakes, etc., with complex structures and high costs. Process energy consumption is high.

随着汽车电子技术、自动控制技术和汽车网络通信技术的广泛应用,汽车线控技术已成为汽车未来的发展趋势。汽车线控(X-By-Wire)技术是由电线、电子控制器和线控执行器来代替机械和液压系统,将驾驶员的操纵动作经过传感器变成电信号,输入到电控单元,由电控单元产生控制信号驱动线控执行器进行所需操作。因此,开发新型的线控自动变速器,有利于减少其零部件的数量、降低成本和降低运行能耗,提高传动效率。With the wide application of automotive electronic technology, automatic control technology and automotive network communication technology, automotive wire control technology has become the future development trend of automobiles. The car X-By-Wire technology is to replace the mechanical and hydraulic systems by wires, electronic controllers and wire-controlled actuators, and convert the driver's manipulation actions into electrical signals through sensors, which are input to the electronic control unit, and are controlled by the electronic control unit. The electronic control unit generates control signals to drive the wire-controlled actuators to perform required operations. Therefore, the development of a new type of automatic transmission by wire is conducive to reducing the number of its components, reducing costs and energy consumption, and improving transmission efficiency.

2015年1月21日,中国专利公布了申请号为 CN201410469568.8的多档环形布置式线控自动变速器专利和申请号为CN201410468564.8的双级线控多档自动变速器专利;2015年3月4日,中国专利公布了申请号为CN201410469720.2的电动汽车三档线控自动变速器专利和申请号为CN201410471726.3的电动汽车多档线控自动变速器等专利;2015年10月28日,中国专利公布了申请号为CN201520311494.5的多档线控自动变速器专利。上述公布的各专利中,各档传动齿轮常啮合,无液压换档元件,各档传动路线上分别设置电磁离合器,电控单元控制各档电磁离合器的接合和分离实现线控换档过程。但是,上述各专利技术中,实现线控换档过程所采用的电磁离合器体积大、转速低,且电磁离合器所需要的耗电功率大,因此使线控自动变速器体积大、转速低且运行能耗较大。On January 21, 2015, China Patent announced the patent of multi-speed ring-arranged wire-controlled automatic transmission with application number CN201410469568.8 and the patent of two-stage wire-controlled multi-speed automatic transmission with application number CN201410468564.8; March 2015 On the 4th, China Patent announced the patent of electric vehicle three-speed wire-controlled automatic transmission with application number CN201410469720.2 and the patent of electric vehicle multi-speed wire-controlled automatic transmission with application number CN201410471726.3; October 28, 2015, China The patent announced the patent of multi-speed wire-controlled automatic transmission with application number CN201520311494.5. In the above-mentioned published patents, the transmission gears of each gear are constantly meshing, there is no hydraulic shifting element, electromagnetic clutches are respectively arranged on the transmission lines of each gear, and the electronic control unit controls the engagement and separation of the electromagnetic clutches of each gear to realize the wire-controlled shifting process. However, in the above-mentioned patented technologies, the electromagnetic clutch used to realize the shift-by-wire process is large in size and low in speed, and the power consumption required by the electromagnetic clutch is large, so the automatic transmission by wire has a large volume, low speed and low operating performance. consumes more.

发明内容Contents of the invention

本发明的目的在于克服现有各种自动变速器技术的不足,提供一种既能实现动力换档,又具有成本低、运行能耗低、结构简单的新型电动汽车线控二档自动变速器。The purpose of the present invention is to overcome the deficiencies of various existing automatic transmission technologies, and to provide a new type of wire-controlled second-speed automatic transmission for electric vehicles that can realize power shifting, has low cost, low energy consumption, and simple structure.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种电动汽车线控二档自动变速器,包括输入轴、输出轴、输入齿轮、一档输入齿轮、一档主动齿轮、一档从动齿轮;所述输入齿轮固定安装在输入轴上;所述输入齿轮与一档输入齿轮常啮合;所述一档输入齿轮固定安装在一档输入轴上;所述一档主动齿轮与一档从动齿轮常啮合;所述一档主动齿轮固定安装在一档轴上;所述一档从动齿轮固定安装在输出轴上。A two-speed wire-controlled automatic transmission for electric vehicles, comprising an input shaft, an output shaft, an input gear, a first-speed input gear, a first-speed driving gear, and a first-speed driven gear; the input gear is fixedly mounted on the input shaft; the The input gear is constantly meshed with the first gear input gear; the first gear input gear is fixedly installed on the first gear input shaft; the first gear driving gear is constantly meshed with the first gear driven gear; the first gear driving gear is fixedly installed on a first gear on the gear shaft; the first gear driven gear is fixedly installed on the output shaft.

其特征在于:它还包括一档线控摩擦与啮合传动接合装置和二档线控离心球臂接合装置。It is characterized in that it also includes a gear-by-wire friction and meshing transmission joint device and a second-speed wire-controlled centrifugal ball arm joint device.

所述一档线控摩擦与啮合传动接合装置设置在一档输入齿轮和一档主动齿轮之间;所述一档线控摩擦与啮合传动接合装置包括一档带侧齿从动内花键毂、一档带侧齿花键接合套、一档衔铁、一档花键套、一档电磁铁、一档回位弹簧。The first-gear by-wire friction and mesh transmission engagement device is disposed between the first-gear input gear and the first-gear driving gear; the first-gear by-wire friction and mesh transmission engagement device includes a first-gear driven inner spline hub with side teeth , A spline sleeve with side teeth, a first gear armature, a first gear spline sleeve, a first gear electromagnet, and a first gear return spring.

所述一档带侧齿从动内花键毂的一端固定连接到一档输入齿轮的一端面,所述一档带侧齿从动内花键毂的另一端的内侧端面上设有一档带侧齿从动内花键毂的侧齿;所述一档带侧齿花键接合套通过其内花键槽套装在一档花键套的外花键槽上,所述一档带侧齿花键接合套在其靠近一档带侧齿从动内花键毂的侧齿的侧端面上设有一档带侧齿花键接合套侧齿。One end of the first gear driven inner spline hub with side teeth is fixedly connected to one end surface of the first gear input gear, and a gear band is provided on the inner end surface of the other end of the first gear driven inner spline hub with side teeth The side teeth of the driven inner spline hub of the side teeth; the spline engagement sleeve with side teeth of the first gear is fitted on the outer spline groove of the spline sleeve of the first gear through its inner spline groove, and the spline of the first gear with side teeth The side teeth of the first gear side teeth spline coupling sleeve are provided on the side end surface of the coupling sleeve close to the side teeth of the first gear side teeth driven inner spline hub.

所述一档花键套通过其内花键槽套装在一档轴的外花键槽上;所述一档花键套在其远离一档输入齿轮的一外端面上固定连接有一档衔铁;所述一档电磁铁固定安装在一档轴上,且使一档电磁铁的磁极端面正对一档衔铁远离输入齿轮的一端面,所述一档电磁铁与一档花键套之间设有一档回位弹簧。The first gear spline sleeve is sleeved on the outer spline groove of the first gear shaft through its inner spline groove; the first gear spline sleeve is fixedly connected with a gear armature on an outer end surface far away from the first gear input gear; The first gear electromagnet is fixedly installed on the first gear shaft, and the magnetic end face of the first gear electromagnet faces the first gear armature away from the end face of the input gear. A gear is arranged between the first gear electromagnet and the first gear spline sleeve. Gear return spring.

所述二档线控离心球臂接合装置设置在输入齿轮和一档从动齿轮之间;所述二档线控离心球臂接合装置包括二档推力压盘、二档从动内花键毂、二档线控驱动盘、二档电磁铁、二档离心球臂空心轮盘、二档离心球臂销、二档离心球臂、二档离心球、二档离心球窝、二档主动轴。The second-gear wire-controlled centrifugal ball arm engaging device is arranged between the input gear and the first-gear driven gear; the second-gear wire-controlled centrifugal ball-arm engaging device includes a second-gear thrust pressure plate, a second-gear driven inner spline hub , second-gear wire control drive plate, second-gear electromagnet, second-gear centrifugal ball arm hollow roulette, second-gear centrifugal ball arm pin, second-gear centrifugal ball arm, second-gear centrifugal ball, second-gear centrifugal ball socket, second-gear driving shaft .

所述二档主动轴的一端固定连接在输入轴的一端,所述二档离心球臂空心轮盘通过轴承支撑安装在二档主动轴的中间轴颈上,所述二档离心球臂空心轮盘在其靠近输入齿轮一端的外圆周面上设有二档离心球臂空心轮盘外花键槽,所述二档线控驱动盘通过其内花键槽套装在二档离心球臂空心轮盘外花键槽上;在所述二档离心球臂空心轮盘的远离输入齿轮的另一端设有多个沿周向均匀分布的二档离心球臂支座,在每个二档离心球臂支座上固定安装一个二档离心球臂销;所述二档离心球臂的一端通过其光滑承孔套装在二档离心球臂销的中间轴颈上,所述二档离心球臂可绕二档离心球臂销自由转动,所述二档离心球臂的另一端设有一个二档离心球窝,每个所述二档离心球窝内安装有一个二档离心球,每个所述二档离心球在二档离心球窝内可自由滚动。One end of the second-gear drive shaft is fixedly connected to one end of the input shaft, and the second-gear centrifugal ball-arm hollow wheel is mounted on the middle journal of the second-gear drive shaft through bearing support, and the second-gear centrifugal ball-arm hollow wheel The disk is provided with a second-speed centrifugal ball-arm hollow wheel outer spline groove on the outer peripheral surface of the end close to the input gear, and the second-speed wire-controlled drive disk is sleeved outside the second-speed centrifugal ball arm hollow wheel through its inner spline groove. On the spline groove; on the other end of the second-speed centrifugal ball arm hollow wheel disc away from the input gear, there are a plurality of second-speed centrifugal ball arm supports evenly distributed along the circumference, and each second-speed centrifugal ball arm support A second gear centrifugal ball arm pin is fixedly installed on the top; one end of the second gear centrifugal ball arm is sleeved on the intermediate journal of the second gear centrifugal ball arm pin through its smooth bearing hole, and the second gear centrifugal ball arm can be wound around the second gear The centrifugal ball arm pin rotates freely, the other end of the second gear centrifugal ball arm is provided with a second gear centrifugal ball socket, each of the second gear centrifugal ball sockets is equipped with a second gear centrifugal ball, each of the second gear The centrifugal ball can roll freely in the second gear centrifugal ball socket.

所述二档推力压盘的一端面为二档光滑面;每个所述二档离心球抵靠在二档推力压盘的二档光滑面上;所述二档推力压盘的外圆周面上还设有外花键槽,所述二档推力压盘的外花键槽与二档从动内花键毂的内花键槽二者轴向滑动接合;所述二档从动内花键毂的远离输入齿轮的一端面与一档从动齿轮固定连接。One end surface of the second-stage thrust platen is a second-stage smooth surface; each of the second-stage centrifugal balls abuts against the second-stage smooth surface of the second-stage thrust platen; the outer peripheral surface of the second-stage thrust platen is An external spline groove is also provided on the upper part, and the external spline groove of the second gear thrust pressure plate is axially slidably engaged with the inner spline groove of the second gear driven inner spline hub; One end face away from the input gear is fixedly connected with the first gear driven gear.

所述输入齿轮和二档线控驱动盘之间设有二档电磁铁,所述二档电磁铁固定安装在二档主动轴上;所述二档线控驱动盘在其靠近二档电磁铁的一端面还设有二档摩擦驱动端面,所述二档摩擦驱动端面正对二档电磁铁的磁极端面。A second-gear electromagnet is arranged between the input gear and the second-gear wire-controlled drive disc, and the second-gear electromagnet is fixedly mounted on the second-gear drive shaft; One end face of the second gear is also provided with a second gear friction drive end face, and the second gear friction drive end face is facing the magnetic end face of the second gear electromagnet.

本发明与现有技术相比,其优点是:Compared with the prior art, the present invention has the advantages of:

(1)本发明的电动汽车线控二档自动变速器取消了传统自动变速器的液压系统和换档机构,采用了带线控二档离心球臂接合装置,由电控单元采用线控方式控制二档离心球臂接合装置的电磁线圈的电流的通断实现换档,结构简单,成本低,且运行过程的能耗低;(1) The wire-controlled second-gear automatic transmission of the present invention cancels the hydraulic system and shifting mechanism of the traditional automatic transmission, and adopts a wire-controlled second-gear centrifugal ball arm joint device, and the electronic control unit controls the second gear by wire. The electric current of the electromagnetic coil of the gear centrifugal ball arm joint device is switched on and off to realize gear shifting, the structure is simple, the cost is low, and the energy consumption in the operation process is low;

(2)本发明所采用的一档线控摩擦与啮合传动接合装置通过带侧齿从动内花键毂与带侧齿花键接合套啮合传动将带侧齿从动内花键毂输入的扭矩传递至一档轴,低速运行传递扭矩大、传动效率高;(2) The first gear friction and meshing transmission engaging device adopted in the present invention inputs the driven inner spline hub with side teeth through the meshing transmission between the driven inner spline hub with side teeth and the spline engagement sleeve with side teeth The torque is transmitted to the first gear shaft, and the transmission torque is large at low speed, and the transmission efficiency is high;

(3)本发明所采用的二档线控离心球臂接合装置,利用高速运行时其二档离心球臂产生的巨大离心力推动摩擦片与钢片的摩擦接合,传递扭矩大、转速高,接合过程无冲击,换档平顺。(3) The second-gear wire-controlled centrifugal ball arm joint device used in the present invention utilizes the huge centrifugal force generated by the second-gear centrifugal ball arm during high-speed operation to push the friction plate and the steel plate to frictionally engage. The transmission torque is large, the speed is high, and the joint There is no impact during the process, and the shifting is smooth.

附图说明Description of drawings

图1是本发明实施例的电动汽车线控二档自动变速器的结构示意图。FIG. 1 is a schematic structural view of a two-speed-by-wire automatic transmission for an electric vehicle according to an embodiment of the present invention.

图中:1.输入轴 2.输出轴 3.一档输入轴 4.一档轴 5.输入齿轮 6.一档输入齿轮 7.一档主动齿轮 8.一档从动齿轮 10.一档线控摩擦与啮合传动接合装置10a.一档带侧齿从动内花键毂 10a1.一档带侧齿从动内花键毂的侧齿 10b.一档带外花键槽摩擦片 10c.一档带内花键槽钢片 10d.一档带侧齿花键接合套 10d1.一档带侧齿花键接合套侧齿 10e.一档衔铁 10f.一档花键套 10g.一档电磁铁 10i.一档回位弹簧 10j.一档啮合弹簧 20.二档线控离心球臂接合装置 20a.二档带内花键槽摩擦片20b.二档带外花键槽钢片 20c.二档推力压盘 20ca.二档光滑面 20d.二档从动内花键毂 20e.二档从动内花键毂端盖 20f.二档止动盘 20g.二档线控驱动盘 20ga.二档摩擦驱动端面 20h.二档电磁铁 20i.二档预压弹簧 20j.二档离心球臂空心轮盘 20ja.二档离心球臂空心轮盘外花键槽 20k.二档离心球臂销 20l.二档离心球臂 20m.二档离心球 20p.二档离心球臂回位弹簧 20r.二档离心球窝 20Z.二档主动轴。In the figure: 1. Input shaft 2. Output shaft 3. First gear input shaft 4. First gear shaft 5. Input gear 6. First gear input gear 7. First gear driving gear 8. First gear driven gear 10. First gear line Friction control and meshing transmission engagement device 10a. First gear with side teeth driven inner spline hub 10a1. First gear with side teeth driven inner spline hub side teeth 10b. First gear with outer spline groove friction plate 10c. First gear Steel sheet with inner spline groove 10d. First gear with side teeth spline joint sleeve 10d1. First gear with side teeth spline joint sleeve with side teeth 10e. First gear armature 10f. First gear spline sleeve 10g. First gear electromagnet 10i. First gear return spring 10j. First gear engagement spring 20. Second gear wire-controlled centrifugal ball arm joint device 20a. Second gear with inner spline groove friction plate 20b. Second gear with outer spline groove steel sheet 20c. Second gear thrust pressure plate 20ca Second gear smooth surface 20d. Second gear driven inner spline hub 20e. Second gear driven inner spline hub end cover 20f. Second gear stop disc 20g. Second gear wire control drive disc 20ga. Second gear friction drive end face 20h Second gear electromagnet 20i. Second gear preload spring 20j. Second gear centrifugal ball arm hollow wheel disc 20ja. Second gear centrifugal ball arm hollow wheel disc outer spline groove 20k. Second gear centrifugal ball arm pin 20l. Second gear centrifugal ball arm 20m. Second gear centrifugal ball 20p. Second gear centrifugal ball arm return spring 20r. Second gear centrifugal ball socket 20Z. Second gear drive shaft.

具体实施方式Detailed ways

下面结合本发明实施例中的附图,对本发明实施例中技术方案进行详细的描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例;基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例都属于本发明保护的范围。Below in conjunction with the drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention are described in detail. Obviously, the described embodiments are only part of the embodiments of the present invention, not all embodiments; based on the present invention Embodiments, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

如图1所示,本发明的一种电动汽车线控二档自动变速器,包括输入轴1、输出轴2、输入齿轮5、一档输入齿轮6、一档主动齿轮7、一档从动齿轮8、一档线控摩擦与啮合传动接合装置10、二档线控二档离心球臂接合装置20;输入齿轮5固定安装在输入轴1上;输入齿轮5与一档输入齿轮6常啮合;一档输入齿轮6固定安装在一档输入轴3上;一档主动齿轮7与一档从动齿轮8常啮合;一档主动齿轮7固定安装在一档轴4上;一档从动齿轮8固定安装在输出轴2上。As shown in Fig. 1, a kind of wire-controlled two-speed automatic transmission for electric vehicles of the present invention includes an input shaft 1, an output shaft 2, an input gear 5, a first-gear input gear 6, a first-gear driving gear 7, and a first-gear driven gear 8. The first-speed wire-controlled friction and meshing transmission joint device 10, the second-speed wire-controlled second-speed centrifugal ball arm joint device 20; the input gear 5 is fixedly installed on the input shaft 1; the input gear 5 is constantly meshed with the first-speed input gear 6; The first gear input gear 6 is fixedly installed on the first gear input shaft 3; the first gear driving gear 7 is in constant mesh with the first gear driven gear 8; the first gear driving gear 7 is fixedly installed on the first gear shaft 4; the first gear driven gear 8 Fixedly installed on the output shaft 2.

一档线控摩擦与啮合传动接合装置10设置在一档输入齿轮6和一档主动齿轮7之间;一档线控摩擦与啮合传动接合装置10包括一档带侧齿从动内花键毂10a、一档带外花键槽摩擦片10b、一档带内花键槽钢片10c、一档带侧齿花键接合套10d、一档衔铁10e、一档花键套10f、一档电磁铁10g、一档回位弹簧10i、一档啮合弹簧10j。The first-speed by-wire friction and mesh transmission engagement device 10 is arranged between the first-speed input gear 6 and the first-speed drive gear 7; the first-speed by-wire friction and mesh transmission engagement device 10 includes a first-speed driven inner spline hub with side teeth 10a, first gear with outer spline groove friction plate 10b, first gear with inner spline groove steel plate 10c, first gear with side teeth spline joint sleeve 10d, first gear armature 10e, first gear spline sleeve 10f, first gear electromagnet 10g , A gear return spring 10i, a gear engagement spring 10j.

一档带侧齿从动内花键毂10a的一端固定连接到一档输入齿轮6的一端面,一档带侧齿从动内花键毂10a的另一端的内侧端面上设有一档带侧齿从动内花键毂的侧齿10a1;一档带外花键槽摩擦片10b通过其外花键槽套装在一档带侧齿从动内花键毂10a的内花键槽上;一档带内花键槽钢片10c通过其内花键槽套装在一档花键套10f的外花键槽上;一档带侧齿花键接合套10d通过其内花键槽套装在一档花键套10f的外花键槽上,一档带侧齿花键接合套10d在其靠近一档带侧齿从动内花键毂的侧齿10a1的侧端面上设有一档带侧齿花键接合套侧齿10d1。One end of the driven inner spline hub 10a of the first gear with side teeth is fixedly connected to one end surface of the input gear 6 of the first gear, and the inner end surface of the other end of the driven inner spline hub 10a of the first gear with side teeth is provided with a gear side. The side teeth 10a1 of the tooth-driven inner spline hub; the friction plate 10b with the outer spline groove of the first gear is fitted on the inner spline groove of the driven inner spline hub 10a of the first gear with side teeth through its outer spline groove; the first gear with the inner spline groove The spline groove steel sheet 10c is set on the outer spline groove of the first gear spline sleeve 10f through its inner spline groove; the first gear spline engagement sleeve 10d with side teeth is sleeved on the outer spline groove of the first gear spline sleeve 10f through its inner spline groove. On the keyway, the first gear side teeth spline engagement sleeve 10d is provided with the first gear side teeth spline engagement sleeve side teeth 10d1 on the side end surface close to the side teeth 10a1 of the first gear side teeth driven inner spline hub.

一档花键套10f通过其内花键槽套装在一档轴4的外花键槽上;一档花键套10f在其远离一档输入齿轮6的一外端面上固定连接有一档衔铁10e;一档电磁铁10g固定安装在一档轴4上,使一档电磁铁10g的磁极端面正对一档衔铁10e远离一档输入齿轮6的一端面,一档电磁铁10g与一档花键套10f之间设有一档回位弹簧10i。The first gear spline sleeve 10f is set on the outer spline groove of the first gear shaft 4 through its inner spline groove; the first gear spline sleeve 10f is fixedly connected with a gear armature 10e on an outer end surface far away from the first gear input gear 6; The first gear electromagnet 10g is fixedly installed on the first gear shaft 4, so that the magnetic end of the first gear electromagnet 10g faces the first gear armature 10e away from one end face of the first gear input gear 6, and the first gear electromagnet 10g is connected with the first gear spline sleeve A gear return spring 10i is arranged between 10f.

在一档电磁铁10g不通电的状态下,一档衔铁10e远离一档输入齿轮6的一端面与一档电磁铁10g的磁极端面,在一档回位弹簧10i的弹力作用下保持一定的空气隙。When the first-gear electromagnet 10g is not powered, the first-gear armature 10e is far away from the end face of the first-gear input gear 6 and the magnetic end face of the first-gear electromagnet 10g, and maintains a certain distance under the elastic force of the first-gear return spring 10i. air gap.

二档线控二档离心球臂接合装置20设置在输入齿轮5和一档从动齿轮8之间;二档线控二档离心球臂接合装置20包括二档带内花键槽摩擦片20a、二档带外花键槽钢片20b、二档推力压盘20c、二档从动内花键毂20d、二档从动内花键毂端盖20e、二档止动盘20f、二档线控驱动盘20g、二档电磁铁20h、二档预压弹簧20i、二档离心球臂空心轮盘20j、二档离心球臂销20k、二档离心球臂20l、二档离心球20m、二档离心球臂回位弹簧20p、二档离心球窝20r、二档主动轴20Z。The second-gear wire-controlled second-gear centrifugal ball-arm joint device 20 is arranged between the input gear 5 and the first-gear driven gear 8; the second-gear wire-controlled second-gear centrifugal ball-arm joint device 20 includes a second-gear belt inner spline groove friction plate 20a, 2nd gear with outer spline channel steel sheet 20b, 2nd gear thrust pressure plate 20c, 2nd gear driven inner spline hub 20d, 2nd gear driven inner spline hub end cover 20e, 2nd gear stop disc 20f, 2nd gear wire control Drive plate 20g, second gear electromagnet 20h, second gear preload spring 20i, second gear centrifugal ball arm hollow wheel disc 20j, second gear centrifugal ball arm pin 20k, second gear centrifugal ball arm 20l, second gear centrifugal ball 20m, second gear Centrifugal ball arm return spring 20p, second gear centrifugal ball socket 20r, second gear driving shaft 20Z.

如图1所示,二档带内花键槽摩擦片20a通过其内花键槽套装二档主动轴20Z上的外花键槽上;二档主动轴20Z的一端通过花键与输入轴1固定连接,另一端通过轴承与输出轴2的前部轴颈连接;二档带外花键槽钢片20b通过外花键槽套装在二档从动内花键毂20d的内花键槽上;二档离心球臂空心轮盘20j通过轴承支撑安装在二档主动轴20Z的中间轴颈上,二档离心球臂空心轮盘20j在其靠近输入齿轮5一端的外圆周面上设有二档离心球臂空心轮盘外花键槽20ja,二档线控驱动盘20g通过其内花键槽套装在二档离心球臂空心轮盘外花键槽20ja上;二档止动盘20f通过非导磁材料固定在变速器壳体上;在二档离心球臂空心轮盘20j的远离输入齿轮5的另一端设有多个沿周向均匀分布的二档离心球臂支座,在每个二档离心球臂支座上固定安装一个二档离心球臂销20k;二档离心球臂20l的一端通过其光滑承孔套装在二档离心球臂销20k的中间轴颈上,二档离心球臂20l可绕二档离心球臂销20k自由转动,二档离心球臂20l的另一端设有一个二档离心球窝20r,每个二档离心球窝20r内安装有一个二档离心球20m,每个二档离心球20m在二档离心球窝20r内可自由滚动。As shown in Fig. 1, the second-speed friction plate 20a with an inner spline groove fits on the outer spline groove on the second-speed driving shaft 20Z through its inner spline groove; one end of the second-speed driving shaft 20Z is fixedly connected to the input shaft 1 through a spline, The other end is connected to the front journal of the output shaft 2 through a bearing; the steel sheet 20b with the outer spline groove of the second gear is set on the inner spline groove of the driven inner spline hub 20d of the second gear through the outer spline groove; the centrifugal ball arm of the second gear The hollow wheel disc 20j is installed on the intermediate journal of the second gear driving shaft 20Z through bearing support, and the second gear centrifugal ball arm hollow wheel disc 20j is provided with a second gear centrifugal ball arm hollow wheel on the outer peripheral surface near the end of the input gear 5. The external spline groove 20ja of the disk, the second gear by-wire drive disk 20g is set on the external spline groove 20ja of the second gear centrifugal ball arm hollow wheel disk through its internal spline groove; the second gear stopper disk 20f is fixed on the transmission case through a non-magnetic material Above; on the other end of the second gear centrifugal ball arm hollow disc 20j away from the input gear 5, there are a plurality of second gear centrifugal ball arm supports evenly distributed along the circumferential direction, fixed on each second gear centrifugal ball arm support Install a second-stage centrifugal ball arm pin 20k; one end of the second-stage centrifugal ball arm 20l is set on the middle journal of the second-stage centrifugal ball arm pin 20k through its smooth bearing hole, and the second-stage centrifugal ball arm 20l can be wound around the second-stage centrifugal ball The arm pin 20k is free to rotate, and the other end of the second-grade centrifugal ball arm 20l is provided with a second-grade centrifugal ball socket 20r, and a second-grade centrifugal ball 20m is installed in each second-grade centrifugal ball socket 20r, and each second-grade centrifugal ball is 20m It can roll freely in the second gear centrifugal ball socket 20r.

二档推力压盘20c的一端面为二档光滑面20ca;二档推力压盘20c的另一端面为粗糙摩擦面;每个二档离心球20m抵靠在二档推力压盘20c的二档光滑面20ca上;二档推力压盘20c的外圆周面上还设有外花键槽,二档推力压盘20c的外花键槽与二档从动内花键毂20d的内花键槽二者轴向滑动接合;二档从动内花键毂20d靠近输入齿轮5的一端通过螺栓固定连接在二档从动内花键毂端盖20e上,远离输入齿轮5的一端与一档从动齿轮8固定连接。One end face of the second gear thrust pressure plate 20c is the second gear smooth surface 20ca; the other end surface of the second gear thrust pressure plate 20c is a rough friction surface; each second gear centrifugal ball 20m leans against the second gear of the second gear thrust pressure plate 20c On the smooth surface 20ca; the outer peripheral surface of the second gear thrust pressure plate 20c is also provided with an external spline groove, the outer spline groove of the second gear thrust pressure plate 20c and the inner spline groove of the second gear driven inner spline hub 20d One end of the second-speed driven inner spline hub 20d close to the input gear 5 is fixedly connected to the second-speed driven inner spline hub end cover 20e by bolts, and the end far away from the input gear 5 is connected to the first-speed driven gear 8 Fixed connection.

输入齿轮5和二档线控驱动盘20g之间设有二档电磁铁20h,二档电磁铁20h固定安装在二档主动轴20Z上;二档线控驱动盘20g在其靠近二档电磁铁20h的一端面还设有二档摩擦驱动端面20ga,二档摩擦驱动端面20ga正对二档电磁铁20h的磁极端面,在二档电磁铁20h不通电的状态下,二档摩擦驱动端面20ga与二档电磁铁20h的磁极端面在二档预压弹簧20i的弹力作用下保持一定的空气隙。A second-gear electromagnet 20h is arranged between the input gear 5 and the second-gear wire-controlled drive disc 20g, and the second-gear electromagnet 20h is fixedly installed on the second-gear driving shaft 20Z; the second-gear wire-controlled drive disc 20g is near the second-gear electromagnet One end face of 20h is also provided with a second-gear friction drive end face 20ga, and the second-gear friction drive end face 20ga is facing the magnetic end face of the second-gear electromagnet 20h. A certain air gap is maintained with the magnetic end surface of the second gear electromagnet 20h under the elastic force of the second gear preload spring 20i.

下面结合实施例进一步说明电动汽车线控二档自动变速器的工作原理:Below in conjunction with embodiment further illustrate the operating principle of the second-gear automatic transmission by wire for electric vehicles:

在一档电磁铁10g的外圆柱面上固定安装电滑环,通过电滑环和外部电刷控制一档线控摩擦与啮合传动接合装置的电磁线圈的通电与断电;同样,在二档电磁铁20h的外圆柱面上固定安装电滑环,通过电滑环和外部电刷控制二档线控离心球臂接合装置的电磁线圈的通电与断电。An electric slip ring is fixedly installed on the outer cylindrical surface of the first gear electromagnet 10g, and the power-on and power-off of the electromagnetic coil of the first gear wire-controlled friction and meshing transmission joint device are controlled by the electric slip ring and the external brush; similarly, in the second gear An electric slip ring is fixedly installed on the outer cylindrical surface of the electromagnet 20h, and the electric slip ring and the external brush control the power-on and power-off of the electromagnetic coil of the second gear wire-controlled centrifugal ball arm joint device.

一档传动时,一档电磁铁10g的电磁线圈通电,一档线控摩擦与啮合传动接合装置10工作,同时,二档电磁铁20h的电磁线圈断电;一档电磁铁10g产生的电磁力吸引一档衔铁10e带动一档花键套10f克服一档回位弹簧10i的弹力作用向一档主动齿轮7方向移动,一档花键套10f带动一档带内花键钢片10c与一档带外花键槽摩擦片10b接合,二者接合产生的摩擦力使一档带侧齿从动内花键毂10a与一档花键套10f的转速同步,二者转速同步以后,一档啮合弹簧10j进一步推动一档带侧齿花键接合套10d靠近一档带侧齿从动内花键毂10a的一端面,使一档带侧齿从动内花键毂的侧齿10a1与一档带侧齿花键接合套侧齿10d1啮合,使一档带侧齿从动内花键毂10a与一档花键套10f同步旋转,一档花键套10f通过其内花键驱动一档轴4同步传动,从而实现一档传动。During the first-gear transmission, the electromagnetic coil of the first-gear electromagnet 10g is energized, the first-gear wire-controlled friction and meshing transmission joint device 10 works, and at the same time, the electromagnetic coil of the second-gear electromagnet 20h is powered off; the electromagnetic force generated by the first-gear electromagnet 10g Attracting the first gear armature 10e drives the first gear spline sleeve 10f to overcome the elastic force of the first gear return spring 10i to move to the first gear driving gear 7, and the first gear spline sleeve 10f drives the first gear with inner spline steel sheet 10c and the first gear The friction plate 10b with outer spline groove is engaged, and the friction force generated by the engagement of the two makes the speed of the driven inner spline hub 10a with side teeth of the first gear and the speed of the spline sleeve 10f of the first gear synchronized. After the two speeds are synchronized, the engagement spring of the first gear 10j further pushes the splined sleeve 10d of the first gear with side teeth to be close to one end surface of the driven inner spline hub 10a of the first gear with side teeth, so that the side teeth 10a1 of the driven inner spline hub with side teeth of the first gear and the first gear belt The side teeth 10d1 of the side tooth spline engagement sleeve mesh, so that the driven inner spline hub 10a of the first gear with side teeth and the first gear spline sleeve 10f rotate synchronously, and the first gear spline sleeve 10f drives the first gear shaft 4 through its internal spline Synchronous transmission, so as to realize the first gear transmission.

在二档电磁铁20h的电磁线圈断电后,在二档预压弹簧20i的弹力作用下,使二档线控驱动盘20g与二档止动盘20f接合,二档止动盘20f固定在壳体上固定不动,因此二档线控驱动盘20g与二档止动盘20f接合后二者之间的摩擦力使二档线控驱动盘20g连同二档离心球臂空心轮盘20j的转速为零,在二档线控二档离心球臂回位弹簧20p的扭转作用下,使二档离心球臂20l连同二档离心球20m向内收拢,这样二档线控摇臂接合装置20不传递动力。After the electromagnetic coil of the second-gear electromagnet 20h is powered off, under the elastic force of the second-gear preload spring 20i, the second-gear wire-controlled drive disc 20g is engaged with the second-gear stop disc 20f, and the second-gear stop disc 20f is fixed on the The casing is fixed, so the friction force between the second gear by-wire drive disc 20g and the second gear stopper disc 20f makes the second gear by-wire drive disc 20g together with the second gear centrifugal ball arm hollow wheel disc 20j The rotation speed is zero, and under the twisting action of the return spring 20p of the second-gear centrifugal ball arm of the second-gear wire control, the second-gear centrifugal ball arm 20l and the second-gear centrifugal ball 20m are retracted inwardly, so that the second-gear wire-controlled rocker arm joint device 20 Does not transmit power.

二档传动时,二档电磁铁20h的电磁线圈通电,二档线控离心球臂接合装置20工作,同时,一档电磁铁10g的电磁线圈断电;在二档电磁铁20h的电磁线圈通电后,二档电磁铁20h产生的电磁吸力传递给二档线控驱动盘20g,使二档线控驱动盘20g克服预压弹簧20i的弹力作用向二档电磁铁20h方向移动,从而使二档线控驱动盘20g的二档摩擦驱动端面20ga与二档电磁铁20h的磁极端面接合,在二者接合产生的摩擦力的作用下带动二档离心球臂空心轮盘20j旋转,二档离心球臂空心轮盘20j带动各二档离心球臂20l旋转,同时,在离心力的作用下,各二档离心球臂20l绕二档离心球臂销20k向外张开,使设有二档离心球窝20r的一端带动二档离心球20m沿二档推力压盘20c的二档光滑面20ca向外作圆周运动,从而使二档离心球臂20l连同二档离心球20m产生离心力,该离心力沿二档离心球臂空心轮盘20j的中心轴方向的分力推动二档推力压盘20c产生远离二档离心球臂空心轮盘20j的轴向移动,从而使二档推力压盘20c将各二档带外花键槽钢片20b与各二档带内花键槽摩擦片20a相互压紧,依靠各二档带外花键槽钢片20b与各二档带内花键槽摩擦片20a之间的摩擦力实现二档从动内花键毂20d连同二档主动轴20Z同步旋转,使二档主动轴20Z与输出轴2同步旋转,从而实现二档传动。During the second gear transmission, the electromagnetic coil of the second gear electromagnet 20h is energized, and the second gear wire-controlled centrifugal ball arm joint device 20 works. At the same time, the electromagnetic coil of the first gear electromagnet 10g is powered off; the second gear electromagnet 20h is powered on. Finally, the electromagnetic attraction generated by the second gear electromagnet 20h is transmitted to the second gear wire control drive plate 20g, so that the second gear wire control drive plate 20g overcomes the elastic force of the pre-compressed spring 20i and moves toward the second gear electromagnet 20h, so that the second gear The second-gear friction drive end surface 20ga of the wire-controlled drive disc 20g is engaged with the magnetic end surface of the second-gear electromagnet 20h, and the second-gear centrifugal spherical arm hollow wheel disc 20j is driven to rotate under the action of the friction force generated by the engagement of the two, and the second-gear centrifugal The ball arm hollow wheel disc 20j drives each second-grade centrifugal ball arm 20l to rotate, and at the same time, under the action of centrifugal force, each second-grade centrifugal ball arm 20l spreads outward around the second-grade centrifugal ball arm pin 20k, so that the second-grade centrifugal One end of the ball socket 20r drives the second-grade centrifugal ball 20m to make a circular motion outward along the second-grade smooth surface 20ca of the second-grade thrust pressure plate 20c, so that the second-grade centrifugal ball arm 20l and the second-grade centrifugal ball 20m generate centrifugal force. The component force in the direction of the central axis of the second gear centrifugal ball arm hollow wheel disc 20j pushes the second gear thrust pressure plate 20c to produce an axial movement away from the second gear centrifugal ball arm hollow wheel disc 20j, so that the second gear thrust pressure plate 20c will move two times each. The outer spline groove steel sheets 20b of the first gear and the inner spline groove friction plates 20a of each second gear are pressed against each other, relying on the friction force between each second gear outer spline groove steel sheet 20b and each second gear inner spline groove friction plates 20a Realize the synchronous rotation of the second gear driven inner spline hub 20d together with the second gear driving shaft 20Z, so that the second gear driving shaft 20Z and the output shaft 2 rotate synchronously, thereby realizing the second gear transmission.

在一档电磁铁10g的电磁线圈断电后,一档花键套10f连同一档衔铁10e在一档回位弹簧10i的弹力作用下带动一档带内花键钢片10c与一档带外花键槽摩擦片10b二者分离,一档带侧齿从动内花键毂的侧齿10a1与一档带侧齿花键接合套侧齿10d1脱离啮合,使一档线控摩擦与啮合传动接合装置10不传递动力。After the electromagnetic coil of the first gear electromagnet 10g is powered off, the first gear spline sleeve 10f together with the first gear armature 10e drives the first gear inner spline steel sheet 10c and the first gear outer belt under the elastic force of the first gear return spring 10i. The spline groove friction plate 10b is separated from the two, and the side teeth 10a1 of the driven inner spline hub with side teeth of the first gear are disengaged from the side teeth 10d1 of the spline coupling sleeve of the first gear with side teeth, so that the friction by wire of the first gear is engaged with the meshing transmission Device 10 does not transmit power.

一档的传动路线为:一档线控摩擦与啮合传动接合装置10通电接合,电动机的扭矩通过输入轴1传递给输入齿轮5,输入齿轮5将该扭矩进一步传递给一档输入齿轮6,再通过接合的一档线控摩擦与啮合传动接合装置10传递给一档轴4,再由一档主动齿轮7和一档从动齿轮8的啮合将动力传递至输出轴2,实现一档减速传动。The transmission route of the first gear is as follows: the friction of the first gear is electrically engaged with the meshing transmission joint device 10, the torque of the motor is transmitted to the input gear 5 through the input shaft 1, and the input gear 5 further transmits the torque to the first gear input gear 6, and then Through the engaged first-gear wire friction and meshing transmission engagement device 10, it is transmitted to the first-gear shaft 4, and then the power is transmitted to the output shaft 2 by the engagement of the first-gear driving gear 7 and the first-gear driven gear 8, so as to realize the first-gear reduction transmission .

二档的传动路线为:二档线控离心球臂接合装置20通电接合,电动机的扭矩通过输入轴1传递给二档主动轴20Z,通过接合的二档线控离心球臂接合装置20将动力传递至一档从动齿轮8,再通过输出轴2向外输出动力,实现二档传动。The transmission route of the second gear is: the second gear wire-controlled centrifugal ball arm joint device 20 is energized and engaged, the torque of the motor is transmitted to the second gear driving shaft 20Z through the input shaft 1, and the power is transferred through the engaged second gear wire-controlled centrifugal ball arm joint device 20 It is transmitted to the driven gear 8 of the first gear, and then the power is output outward through the output shaft 2 to realize the transmission of the second gear.

倒档的传动路线为:电动机反转,一档线控摩擦与啮合传动接合装置10通电接合,电动机的扭矩通过输入轴1传递给输入齿轮5,输入齿轮5将该扭矩进一步传递给一档输入齿轮6,再通过接合的一档线控摩擦与啮合传动接合装置10传递给一档轴4,再由一档主动齿轮7和一档从动齿轮8的啮合将动力传递至输出轴2,实现倒档减速传动。The transmission route of the reverse gear is as follows: the electric motor reverses, the friction of the first gear is electrically engaged with the meshing transmission joint device 10, the torque of the electric motor is transmitted to the input gear 5 through the input shaft 1, and the input gear 5 further transmits the torque to the first gear input The gear 6 is then transmitted to the first gear shaft 4 through the engaged first gear by-wire friction and meshing transmission joint device 10, and then the power is transmitted to the output shaft 2 by the meshing of the first gear driving gear 7 and the first gear driven gear 8 to realize Reverse gear reduction transmission.

空档:一档线控摩擦与啮合传动接合装置10、二档线控离心球臂接合装置20均处于断电状态,实现空档。Neutral gear: the first-gear wire-controlled friction and meshing transmission engaging device 10 and the second-gear wire-controlled centrifugal ball arm engaging device 20 are all in a power-off state, realizing neutral gear.

上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于上述实施方式,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and can also be made without departing from the gist of the present invention within the scope of knowledge possessed by those of ordinary skill in the art. Variations.

Claims (1)

1. a kind of two gear automatic speed variator of electric vehicle line traffic control, including input shaft (1), output shaft(2), input gear (5), one grade Input gear (6), one grade of driving gear (7), first speed driven gear (8);The input gear (5) is fixedly mounted on input shaft (1) on;The input gear (5) is often engaged with one grade of input gear (6);One grade of input gear (6) is fixedly mounted on one On shelves input shaft (3);One grade of driving gear (7) is often engaged with first speed driven gear (8);One grade of driving gear (7) It is fixedly mounted on one grade of axis (4);The first speed driven gear (8) is fixedly mounted on output shaft (2);It is characterized in that:
It further includes one grade of line traffic control friction and engaged transmission engagement device (10) and two grades of line traffic control centrifugal globe arm engagement devices (20);
One grade of line traffic control friction is arranged with engaged transmission engagement device (10) in one grade of input gear (6) and one grade of driving gear (7) between;One grade of line traffic control friction includes one grade of band driven internal spline hub of side tooth with engaged transmission engagement device (10) (10a), one grade of band side tooth spline clutch collar (10d), one grade of armature (10e), one grade of spline housing (10f), one grade of electromagnet (10g), one grade of return spring (10i);
Described one grade one end with the driven internal spline hub (10a) of side tooth is fixedly attached to the end face of one grade of input gear (6), institute The inner side end for stating one grade of other end with the driven internal spline hub (10a) of side tooth is equipped with one grade with the driven internal spline hub of side tooth Side tooth (10a1);Described one grade is sleeved on one grade of spline housing (10f) with side tooth spline clutch collar (10d) by its inner spline groove On external splines slot, described one grade with side tooth spline clutch collar (10d) at it close to one grade of side tooth with the driven internal spline hub of side tooth The side end face of (10a1) is equipped with one grade of band side tooth spline clutch collar side tooth (10d1);
One grade of spline housing (10f) is sleeved on by its inner spline groove on the external splines slot of one grade of axis (4);One grade of spline Set (10f) is fixedly connected with one grade of armature (10e) on its outer end face far from one grade of input gear (6);One grade of electricity Magnet (10g) is fixedly mounted on one grade of axis (4), and makes one grade of armature (10e) of magnetic pole end face face of one grade of electromagnet (10g) End face far from input gear (6) is equipped with one grade of return between one grade of electromagnet (10g) and one grade of spline housing (10f) Spring (10i);
Two grades of line traffic controls centrifugal globe arm engagement device (20) is arranged between input gear (5) and first speed driven gear (8);Institute It includes two grades of thrust platens (20c), two grades of driven internal spline hubs (20d), two to state two grades of line traffic control centrifugal globe arm engagement devices (20) Shelves drive-by-wire disk (20g), two grades of electromagnet (20h), two grades of hollow wheel discs of centrifugal globe arm (20j), two grades of centrifugal globe arm pins (20k), two grades of centrifugal globe arms (20l), two grades of centrifugal globes (20m), two grades of centrifugation ball-and-sockets (20r), two grades of driving shafts (20Z);
One end of two grades of driving shafts (20Z) is fixedly connected on one end of input shaft (1), two grades of centrifugal globes arm hollow wheel Disk (20j) is mounted on by bearing support on the intermediate journal of two grades of driving shafts (20Z), the hollow wheel disc of two grades of centrifugal globe arms (20j) is equipped with the hollow wheel disc external splines slot of two grades of centrifugal globe arms at it on the outer circumference surface of input gear (5) one end (20ja), two grades of drive-by-wire disks (20g) are sleeved on the hollow wheel disc external splines of two grades of centrifugal globe arms by its inner spline groove On slot (20ja);It is equipped with multiple edges in the other end of the separate input gear (5) of the hollow wheel disc of two grades of centrifugal globe arms (20j) Two grades of centrifugations are each fixedly mounted in circumferential equally distributed two grades of centrifugal globes arm bearing on two grades of centrifugal globes arm bearing Ball arm pin (20k);One end of two grades of centrifugal globe arms (20l) is sleeved on two grades of centrifugal globe arm pins by its smooth bearing bore On the intermediate journal of (20k), two grades of centrifugal globe arms (20l) can be freely rotated around two grades of centrifugal globe arm pins (20k), and described two The other end of shelves centrifugal globe arm (20l) is set there are one two grades of centrifugation ball-and-sockets (20r), and each described two grades centrifuge in ball-and-socket (20r) There are one two grades of centrifugal globes (20m) for installation, and each two grades of centrifugal globes (20m) centrifuge at two grades can be free in ball-and-socket (20r) It rolls;
The end face of two grades of thrust platens (20c) is two frequency modulated light sliding surfaces (20ca);Each two grades of centrifugal globes (20m) are supported On the two frequency modulated light sliding surfaces (20ca) for leaning against two grades of thrust platens (20c);On the outer circumference surface of two grades of thrust platens (20c) also Equipped with external splines slot, the inner spline groove of the external splines slot of two grades of thrust platens (20c) and two grades of driven internal spline hubs (20d) The two slides axially engagement;The end face of the separate input gear (5) of two grades of driven internal spline hubs (20d) and one grade it is driven Gear (8) is fixedly connected;
Two grades of electromagnet (20h), two grades of electromagnetism are equipped between the input gear (5) and two grades of drive-by-wire disks (20g) Iron (20h) is fixedly mounted on two grades of driving shafts (20Z);Two grades of drive-by-wire disks (20g) are at it close to two grades of electromagnet The end face of (20h) is additionally provided with two grades of friction-driven end faces (20ga), two grades of two grades of friction-driven end faces (20ga) face The magnetic pole end face of electromagnet (20h).
CN201710014759.9A 2017-01-09 2017-01-09 Two gear automatic speed variator of electric vehicle line traffic control Expired - Fee Related CN106545624B (en)

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JPS59175660A (en) * 1983-03-24 1984-10-04 Nissan Motor Co Ltd Transmission for electric automobile
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CN105864368A (en) * 2016-06-24 2016-08-17 吉林博承传动系统科技有限公司 Power-interrupting-free shifting speed changing box of electric vehicle and shifting control method of power-interrupting-free shifting speed changing box

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JPS59175660A (en) * 1983-03-24 1984-10-04 Nissan Motor Co Ltd Transmission for electric automobile
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