CN206377260U - Automobile fourth gear automatic transmission with line traffic control centrifugal globe arm engagement device - Google Patents
Automobile fourth gear automatic transmission with line traffic control centrifugal globe arm engagement device Download PDFInfo
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- CN206377260U CN206377260U CN201720022048.1U CN201720022048U CN206377260U CN 206377260 U CN206377260 U CN 206377260U CN 201720022048 U CN201720022048 U CN 201720022048U CN 206377260 U CN206377260 U CN 206377260U
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- 230000036316 preload Effects 0.000 description 8
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/006—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by parallel flow paths, e.g. dual clutch transmissions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/087—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
- F16H3/089—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears all of the meshing gears being supported by a pair of parallel shafts, one being the input shaft and the other the output shaft, there being no countershaft involved
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/02—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used
- F16H61/0293—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing characterised by the signals used the signals being purely mechanical
- F16H61/0295—Automatic gear shift control, e.g. initiating shift by centrifugal forces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/003—Transmissions for multiple ratios characterised by the number of forward speeds
- F16H2200/0043—Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising four forward speeds
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gears, Cams (AREA)
Abstract
本实用新型公开了一种带线控离心球臂接合装置的汽车四档自动变速器。在各档输入齿轮与各档主动齿轮之间设有一个线控离心球臂接合装置;通过控制线控离心球臂接合装置的接合与分离,实现带线控离心球臂接合装置的汽车四档自动变速器的换档控制。本实用新型具有结构紧凑、可动力性换档、无机械或液压换档部件、运行能耗低等优点。
The utility model discloses an automobile four-speed automatic transmission with a wire-controlled centrifugal ball arm joint device. There is a wire-controlled centrifugal ball arm joint device between each gear input gear and each gear gear; by controlling the engagement and separation of the wire-controlled centrifugal ball-arm joint device, the fourth gear of the car with the wire-controlled centrifugal ball-arm joint device is realized Shift control for automatic transmission. The utility model has the advantages of compact structure, dynamic gear shifting, no mechanical or hydraulic gear shifting parts, low operating energy consumption and the like.
Description
技术领域technical field
本实用新型属于汽车传动技术领域,涉及一种汽车自动变速器,更确切的说是一种带线控离心球臂接合装置的汽车四档自动变速器。The utility model belongs to the technical field of automobile transmission, and relates to an automobile automatic transmission, more precisely, an automobile four-speed automatic transmission with a wire-controlled centrifugal ball arm joint device.
背景技术Background technique
自动变速器被广泛应用于汽车、电动汽车、工程机械等各种车辆。现有自动变速器主要有液力机械式自动变速器(AT)、金属带式无级自动变速器(CVT)、机械式自动变速器(AMT)、双离合器式自动变速器(DCT)四大类型。上述四类自动变速器的换档过程控制均采用电控液压伺服装置实现,液压伺服装置由液压泵、多个液压阀、多个液压离合器、多个制动器等组成,结构复杂、成本高,运行过程能耗高。Automatic transmissions are widely used in various vehicles such as automobiles, electric vehicles, and construction machinery. The existing automatic transmissions mainly include hydromechanical automatic transmission (AT), metal belt continuously variable automatic transmission (CVT), mechanical automatic transmission (AMT) and dual clutch automatic transmission (DCT). The shifting process control of the above four types of automatic transmissions are all realized by electronically controlled hydraulic servo devices. The hydraulic servo devices are composed of hydraulic pumps, multiple hydraulic valves, multiple hydraulic clutches, multiple brakes, etc., with complex structures and high costs. High energy consumption.
随着汽车电子技术、自动控制技术和汽车网络通信技术的广泛应用,汽车线控技术已成为汽车未来的发展趋势。汽车线控(X-By-Wire)技术是由电线、电子控制器和线控执行器来代替机械和液压系统,将驾驶员的操纵动作经过传感器变成电信号,输入到电控单元,由电控单元产生控制信号驱动线控执行器进行所需操作。因此,开发新型的线控自动变速器,有利于减少其零部件的数量、降低成本和降低运行能耗,提高传动效率。With the wide application of automotive electronic technology, automatic control technology and automotive network communication technology, automotive wire control technology has become the future development trend of automobiles. The car X-By-Wire technology is to replace the mechanical and hydraulic systems by wires, electronic controllers and wire-controlled actuators, and convert the driver's manipulation actions into electrical signals through sensors, which are input to the electronic control unit, and are controlled by the electronic control unit. The electronic control unit generates control signals to drive the wire-controlled actuators to perform required operations. Therefore, the development of a new type of automatic transmission by wire is conducive to reducing the number of its components, reducing costs and energy consumption, and improving transmission efficiency.
2015年1月21日,中国专利公布了申请号为 CN201410469568.8的多档环形布置式线控自动变速器专利和申请号为CN201410468564.8的双级线控多档自动变速器专利;2015年3月4日,中国专利公布了申请号为CN201410469720.2的电动汽车三档线控自动变速器专利和申请号为CN201410471726.3的电动汽车多档线控自动变速器等专利;2015年10月28日,中国专利公布了申请号为CN201520311494.5的多档线控自动变速器专利。上述公布的各专利中,各档传动齿轮常啮合,无液压换档元件,各档传动路线上分别设置电磁离合器,电控单元控制各档电磁离合器的接合和分离实现线控换档过程。但是,上述各专利技术中,实现线控换档过程所采用的电磁离合器体积大、转速低,且电磁离合器所需要的耗电功率大,因此使线控自动变速器体积大、转速低且运行能耗较大。On January 21, 2015, China Patent announced the patent of multi-speed ring-arranged wire-controlled automatic transmission with application number CN201410469568.8 and the patent of two-stage wire-controlled multi-speed automatic transmission with application number CN201410468564.8; March 2015 On the 4th, China Patent announced the patent of electric vehicle three-speed wire-controlled automatic transmission with application number CN201410469720.2 and the patent of electric vehicle multi-speed wire-controlled automatic transmission with application number CN201410471726.3; October 28, 2015, China The patent announced the patent of multi-speed wire-controlled automatic transmission with application number CN201520311494.5. In the above-mentioned published patents, the transmission gears of each gear are constantly meshing, there is no hydraulic shifting element, electromagnetic clutches are respectively arranged on the transmission lines of each gear, and the electronic control unit controls the engagement and separation of the electromagnetic clutches of each gear to realize the wire-controlled shifting process. However, in the above-mentioned patented technologies, the electromagnetic clutch used to realize the shift-by-wire process is large in size and low in speed, and the power consumption required by the electromagnetic clutch is large, so the automatic transmission by wire has a large volume, low speed and low operating performance. consumes more.
实用新型内容Utility model content
本实用新型的目的在于克服现有各种自动变速器技术的不足,提供一种既能实现动力换档,又具有结构简单、成本低和运行能耗低的新型的带线控离心球臂接合装置的汽车四档自动变速器。The purpose of this utility model is to overcome the deficiencies of various existing automatic transmission technologies, and provide a new type of centrifugal ball arm joint device with wire control, which can realize power shifting, and has simple structure, low cost and low energy consumption in operation. car four-speed automatic transmission.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种带线控离心球臂接合装置的汽车四档自动变速器,包括输入轴、输出轴、输入齿轮、一档输入齿轮、二档输入齿轮、三档输入齿轮、倒档输入齿轮、一档主动齿轮、二档主动齿轮、三档主动齿轮、倒档主动齿轮;所述输入齿轮固定安装在输入轴上;所述输入齿轮沿齿轮周向外侧分别与一档输入齿轮、二档输入齿轮、三档输入齿轮和倒档输入齿轮常啮合。An automobile four-speed automatic transmission with a wire-controlled centrifugal ball arm joint device, including an input shaft, an output shaft, an input gear, a first-speed input gear, a second-speed input gear, a third-speed input gear, a reverse gear, and a first-speed active Gear, second gear driving gear, third gear driving gear, reverse gear; the input gear is fixedly installed on the input shaft; the input gear is respectively connected with the first gear input gear, second gear input gear, third gear The gear input gear and the reverse gear input gear are constantly meshing.
其特征在于:它还包括五个线控离心球臂接合装置、一档电磁铁、二档电磁铁、三档电磁铁、四档电磁铁和倒档电磁铁共五个电磁铁。It is characterized in that it also includes five wire-controlled centrifugal ball arm joint devices, a first-gear electromagnet, a second-gear electromagnet, a third-gear electromagnet, a fourth-gear electromagnet and a reverse gear electromagnet, a total of five electromagnets.
所述每个线控离心球臂接合装置包括推力压盘、从动内花键毂、线控驱动盘、预压弹簧、离心球臂空心轮盘、离心球臂销、离心球臂、离心球、离心球窝、主动轴。所述离心球臂空心轮盘通过轴承滚动支撑安装在主动轴上,所述离心球臂空心轮盘一端的外圆周面上设有离心球臂空心轮盘外花键槽;所述线控驱动盘通过其内花键槽套装在离心球臂空心轮盘外花键槽上,所述预压弹簧设置在离心球臂空心轮盘外花键槽的末端与线控驱动盘的内侧端面之间;所述线控驱动盘设有摩擦驱动端面;所述离心球臂空心轮盘另一端设有多个沿周向均匀分布的离心球臂支座,所述每个离心球臂支座上固定安装一个离心球臂销;所述离心球臂的一端通过其光滑承孔套装在离心球臂销的中间轴颈上,所述离心球臂可绕离心球臂销自由转动;所述离心球臂的另一端设有一个离心球窝,所述每个离心球窝内安装有一个离心球,所述每个离心球在离心球窝内可自由滚动。Each wire-controlled centrifugal ball arm engagement device includes a thrust pressure plate, a driven inner spline hub, a wire-controlled drive plate, a preload spring, a centrifugal ball arm hollow wheel, a centrifugal ball arm pin, a centrifugal ball arm, and a centrifugal ball , Centrifugal ball and socket, driving shaft. The centrifugal ball-arm hollow wheel is mounted on the drive shaft through bearing rolling support, and the outer circumferential surface of one end of the centrifugal ball-arm hollow wheel is provided with an outer spline groove of the centrifugal ball-arm hollow wheel; the wire-controlled drive plate The inner spline groove is set on the outer spline groove of the hollow wheel of the centrifugal ball arm, and the preload spring is arranged between the end of the outer spline groove of the hollow wheel of the centrifugal ball arm and the inner end surface of the wire-controlled drive plate; the wire The control drive disc is provided with a frictional drive end face; the other end of the hollow wheel disc of the centrifugal ball arm is provided with a plurality of centrifugal ball arm supports evenly distributed along the circumferential direction, and a centrifugal ball is fixedly installed on each centrifugal ball arm support. arm pin; one end of the centrifugal ball arm is sleeved on the intermediate journal of the centrifugal ball arm pin through its smooth bearing hole, and the centrifugal ball arm can rotate freely around the centrifugal ball arm pin; the other end of the centrifugal ball arm is set There is a centrifugal ball socket, a centrifugal ball is installed in each centrifugal ball socket, and each centrifugal ball can roll freely in the centrifugal ball socket.
所述推力压盘的一端面为光滑面;所述每个离心球抵靠在推力压盘的光滑面上;所述推力压盘的外圆周面上还设有外花键槽,所述推力压盘的外花键槽与从动内花键毂的内花键槽二者轴向滑动接合。One end surface of the thrust pressure plate is a smooth surface; each of the centrifugal balls is against the smooth surface of the thrust pressure plate; an external spline groove is also provided on the outer peripheral surface of the thrust pressure plate, and the thrust pressure plate The outer spline grooves of the disc are in axial sliding engagement with the inner spline grooves of the driven inner spline hub.
所述一档输入齿轮与一档主动齿轮之间设有一个线控离心球臂接合装置,该线控离心球臂接合装置作为一档动力传动接合装置,所述该线控离心球臂接合装置的主动轴的一端与一档输入齿轮连接;所述该线控离心球臂接合装置与一档输入齿轮之间设有一档电磁铁,所述一档电磁铁固定安装在该线控离心球臂接合装置的主动轴上。A wire-controlled centrifugal ball arm engagement device is provided between the first-gear input gear and the first-gear driving gear, and the wire-controlled centrifugal ball arm engagement device is used as a first-gear power transmission engagement device. One end of the drive shaft is connected to the first-grade input gear; a first-grade electromagnet is arranged between the wire-controlled centrifugal ball arm engaging device and the first-grade input gear, and the first-grade electromagnet is fixedly mounted on the wire-controlled centrifugal ball arm On the drive shaft of the coupling device.
所述二档输入齿轮与二档主动齿轮之间设有一个线控离心球臂接合装置,该线控离心球臂接合装置作为二档动力传动接合装置,所述该线控离心球臂接合装置的主动轴的一端与二档输入齿轮连接;所述该线控离心球臂接合装置与二档输入齿轮之间设有二档电磁铁,所述二档电磁铁固定安装在该线控离心球臂接合装置的主动轴上。A wire-controlled centrifugal ball arm joint device is provided between the second-speed input gear and the second-speed driving gear, and the wire-controlled centrifugal ball-arm joint device is used as a second-speed power transmission joint device. One end of the drive shaft is connected to the second-gear input gear; a second-gear electromagnet is arranged between the wire-controlled centrifugal ball arm joint device and the second-gear input gear, and the second-gear electromagnet is fixedly installed on the wire-controlled centrifugal ball On the drive shaft of the arm joint device.
所述三档输入齿轮与三档主动齿轮之间设有一个线控离心球臂接合装置,该线控离心球臂接合装置作为三档动力传动接合装置,所述该线控离心球臂接合装置的主动轴的一端与三档输入齿轮连接;所述该线控离心球臂接合装置与三档输入齿轮之间设有三档电磁铁,所述三档电磁铁固定安装在该线控离心球臂接合装置的主动轴上。A wire-controlled centrifugal ball arm engaging device is provided between the third-gear input gear and the third-gear driving gear, and the wire-controlled centrifugal ball arm engaging device is used as a third-gear power transmission engaging device. One end of the drive shaft is connected to the third-gear input gear; a third-gear electromagnet is arranged between the wire-controlled centrifugal ball arm joint device and the third-gear input gear, and the third-gear electromagnet is fixedly installed on the wire-controlled centrifugal ball arm On the drive shaft of the coupling device.
所述输入齿轮与输出轴之间设有一个线控离心球臂接合装置,该线控离心球臂接合装置作为四档动力传动接合装置,所述该线控离心球臂接合装置的主动轴的一端与输入轴的一端连接;所述该线控离心球臂接合装置与输入齿轮之间设有四档电磁铁,所述四档电磁铁固定安装在该线控离心球臂接合装置的主动轴上。A wire-controlled centrifugal ball-arm joint device is provided between the input gear and the output shaft, and the wire-controlled centrifugal ball-arm joint device is used as a fourth-speed power transmission joint device. The driving shaft of the wire-controlled centrifugal ball-arm joint device One end is connected to one end of the input shaft; a fourth-speed electromagnet is arranged between the wire-controlled centrifugal ball arm joint device and the input gear, and the fourth-speed electromagnet is fixedly installed on the driving shaft of the wire-controlled centrifugal ball arm joint device superior.
所述倒档输入齿轮与倒档主动齿轮之间设有一个线控离心球臂接合装置,该线控离心球臂接合装置作为倒档动力传动接合装置,所述该线控离心球臂接合装置的主动轴的一端与倒档输入齿轮连接;所述该线控离心球臂接合装置与倒档输入齿轮之间设有倒档电磁铁,所述倒档电磁铁固定安装在该线控离心球臂接合装置的主动轴上。A wire-controlled centrifugal ball arm engagement device is provided between the reverse gear input gear and the reverse gear drive gear, and the wire-controlled centrifugal ball arm engagement device is used as a reverse gear power transmission engagement device. The wire-controlled centrifugal ball arm engagement device One end of the driving shaft of the drive shaft is connected to the reverse gear input gear; a reverse gear electromagnet is arranged between the wire-controlled centrifugal ball arm joint device and the reverse gear input gear, and the reverse gear electromagnet is fixedly installed on the wire-controlled centrifugal ball On the drive shaft of the arm joint device.
所述一档电磁铁在不通电的状态下,所述作为一档动力传动装置的线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与所述一档电磁铁的磁极端面在作为一档动力传动装置的线控离心球臂接合装置的预压弹簧的弹力作用下保持一定的空气隙;所述一档电磁铁在通电的状态下,所述作为一档动力传动装置的线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与所述一档电磁铁的磁极端面克服作为一档动力传动装置的线控离心球臂接合装置的预压弹簧的弹力作用接合在一起。When the first-gear electromagnet is not powered, the friction drive end face of the wire-control drive disk of the wire-control centrifugal ball arm joint device as the first-gear power transmission device is in contact with the magnetic end face of the first-gear electromagnet. A certain air gap is maintained under the elastic force of the pre-compressed spring of the wire-controlled centrifugal ball arm joint device as a first-gear power transmission device; The friction drive end face of the wire-controlled drive disc of the centrifugal ball arm engaging device is engaged with the magnetic end face of the first gear electromagnet against the elastic force of the preloaded spring of the wire controlled centrifugal ball arm engaging device as the first gear power transmission device. Together.
所述二档电磁铁在不通电的状态下,所述作为二档动力传动装置的线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与所述二档电磁铁的磁极端面在作为二档动力传动装置的线控离心球臂接合装置的预压弹簧的弹力作用下保持一定的空气隙;所述二档电磁铁在通电的状态下,所述作为二档动力传动装置的线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与所述二档电磁铁的磁极端面克服作为二档动力传动装置的线控离心球臂接合装置的预压弹簧的弹力作用接合在一起。When the second-gear electromagnet is not powered, the friction drive end face of the wire-control drive disk of the wire-control centrifugal ball arm joint device as the second-gear power transmission device is in contact with the magnetic end face of the second-gear electromagnet. A certain air gap is maintained under the elastic force of the pre-compressed spring of the wire-controlled centrifugal ball arm joint device as the second-speed power transmission device; The friction drive end face of the wire-controlled drive disc of the centrifugal ball-arm engaging device is engaged with the magnetic end face of the second-speed electromagnet against the elastic force of the pre-compressed spring of the wire-controlled centrifugal ball-arm engaging device as the second-speed power transmission device. Together.
所述三档电磁铁在不通电的状态下,所述作为三档动力传动装置的线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与所述三档电磁铁的磁极端面在作为三档动力传动装置的线控离心球臂接合装置的预压弹簧的弹力作用下保持一定的空气隙;所述三档电磁铁在通电的状态下,所述作为三档动力传动装置的线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与所述三档电磁铁的磁极端面克服作为三档动力传动装置的线控离心球臂接合装置的预压弹簧的弹力作用接合在一起。When the third-gear electromagnet is not energized, the friction drive end face of the wire-control drive disc of the wire-control centrifugal ball arm joint device as the third-gear power transmission device is in contact with the magnetic end face of the third-gear electromagnet. A certain air gap is maintained under the elastic force of the pre-compressed spring of the wire-controlled centrifugal ball arm joint device as the third-gear power transmission device; The friction drive end face of the wire-controlled drive disc of the centrifugal ball-arm engaging device is engaged with the magnetic end face of the third-gear electromagnet against the elastic force of the pre-compressed spring of the wire-controlled centrifugal ball-arm engaging device as the third-gear power transmission device. Together.
所述四档电磁铁在不通电的状态下,所述作为四档动力传动装置的线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与所述四档电磁铁的磁极端面在作为四档动力传动装置的线控离心球臂接合装置的预压弹簧的弹力作用下保持一定的空气隙;所述四档电磁铁在通电的状态下,所述作为四档动力传动装置的线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与所述四档电磁铁的磁极端面克服作为四档动力传动装置的线控离心球臂接合装置的预压弹簧的弹力作用接合在一起。When the fourth-gear electromagnet is not powered, the friction drive end face of the wire-control drive disc of the wire-control centrifugal ball arm joint device as the fourth-gear power transmission device is in contact with the magnetic end face of the fourth-gear electromagnet. A certain air gap is maintained under the elastic force of the pre-compressed spring of the wire-controlled centrifugal ball arm joint device as the fourth-speed power transmission device; The friction drive end face of the wire-controlled drive disc of the centrifugal ball arm engaging device is engaged with the magnetic end face of the fourth-gear electromagnet against the elastic force of the pre-compressed spring of the wire-controlled centrifugal ball arm engaging device used as the fourth-gear power transmission device. Together.
所述倒档电磁铁在不通电的状态下,所述作为倒档动力传动装置的线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与所述倒档电磁铁的磁极端面在作为倒档动力传动装置的线控离心球臂接合装置的预压弹簧的弹力作用下保持一定的空气隙;所述倒档电磁铁在通电的状态下,所述作为倒档动力传动装置的线控离心球臂接合装置的线控驱动盘的摩擦驱动端面与所述倒档电磁铁的磁极端面克服作为倒档动力传动装置的线控离心球臂接合装置的预压弹簧的弹力作用接合在一起。When the reverse electromagnet is not energized, the friction drive end face of the wire drive disc of the wire centrifugal ball arm engaging device as the reverse power transmission device is in contact with the magnetic end face of the reverse electromagnet. A certain air gap is maintained under the elastic force of the pre-compressed spring of the wire-controlled centrifugal ball arm joint device as the reverse gear power transmission device; The friction drive end face of the drive-by-wire drive plate of the centrifugal ball arm engaging device is engaged with the magnetic pole end face of the reverse gear electromagnet against the elastic force of the preloaded spring of the centrifugal ball arm engaging device of the reverse gear power transmission device. Together.
本实用新型与现有技术相比,其优点是:Compared with the prior art, the utility model has the advantages of:
(1)本实用新型的带线控离心球臂接合装置的汽车四档自动变速器取消了传统自动变速器的液压系统和换档机构,采用了带线控离心球臂接合装置,由电控单元采用线控方式控制离心球臂接合装置的电磁线圈的电流的通断实现换档,结构简单,成本低,且运行过程的能耗低;(1) The four-speed automatic transmission of the automobile with the wire-controlled centrifugal ball arm joint device of the utility model cancels the hydraulic system and shift mechanism of the traditional automatic transmission, and adopts the belt-controlled centrifugal ball arm joint device, which is adopted by the electronic control unit. The wire control method controls the on-off current of the electromagnetic coil of the centrifugal ball arm joint device to realize gear shifting, the structure is simple, the cost is low, and the energy consumption in the operation process is low;
(2)本实用新型所采用的各档线控离心球臂接合装置,利用高速运行时其各档离心球臂产生的巨大离心力推动摩擦片与钢片的摩擦接合,传递扭矩大、转速高,接合过程无冲击,换档平顺。(2) The wire-controlled centrifugal ball arm joint device of each gear used in the utility model utilizes the huge centrifugal force generated by the centrifugal ball arms of each gear during high-speed operation to promote the frictional engagement between the friction plate and the steel plate, and the transmission torque is large and the rotational speed is high. The engagement process is shock-free and the shifting is smooth.
附图说明Description of drawings
图1是本实用新型实施例带线控离心球臂接合装置的汽车四档自动变速器的各档输入齿轮位置分布图。Fig. 1 is a position distribution diagram of each gear input gear of an automobile four-speed automatic transmission with a wire-controlled centrifugal ball arm joint device according to an embodiment of the utility model.
图2是本实用新型实施例带线控离心球臂接合装置的汽车四档自动变速器的一档、三档和四档的结构示意图(图1的A-A截面)。Fig. 2 is a structural schematic view of first gear, third gear and fourth gear of an automobile four-speed automatic transmission with wire-controlled centrifugal ball arm joint device according to an embodiment of the present invention (section A-A of Fig. 1 ).
图3是本实用新型实施例带线控离心球臂接合装置的汽车四档自动变速器的二档、四档和倒档的结构示意图(图1的B-B截面)。Fig. 3 is the structural representation of second gear, fourth gear and reverse gear of the automobile four-speed automatic transmission with wire-controlled centrifugal ball arm joint device according to the embodiment of the present invention (B-B section of Fig. 1).
图4是本实用新型实施例的各档动力传动装置的线控离心球臂接合装置的结构示意图(以一档为例)。Fig. 4 is a structural schematic diagram of the wire-controlled centrifugal ball arm joint device of each gear power transmission device according to the embodiment of the utility model (taking the first gear as an example).
图中:1.输入齿轮 1Z.输入轴 1WT.一档电磁铁 2WT.二档电磁铁 3WT.三档电磁铁 4WT.四档电磁铁 7WT.倒档电磁铁 2A.一档从动齿轮 2B.二档从动齿轮 2C.三档从动齿轮 2R.倒档从动齿轮 2Z.输出轴 10.线控离心球臂接合装置 10a.带内花键槽摩擦片 10b.带外花键槽钢片 10c.推力压盘 10ca.光滑面 10d.从动内花键毂10e.从动内花键毂端盖 10f.止动盘 10g.线控驱动盘 10ga.摩擦驱动端面 10i.预压弹簧 10j.离心球臂空心轮盘 10ja.离心球臂空心轮盘外花键槽 10k.离心球臂销10l.离心球臂 10m.离心球 10p.离心球臂回位弹簧 10r.离心球窝 10Z.主动轴 11.一档输入齿轮 12.二档输入齿轮 13.三档输入齿轮 17.倒档输入齿轮 21.一档主动齿轮 21P.一档轴连接盘 21Z.一档轴 22.二档主动齿轮 22P.二档轴连接盘 22Z.二档轴 23.三档主动齿轮 23P.三档轴连接盘 23Z.三档轴 24P.输出轴连接盘 27.倒档主动齿轮 27P.倒档轴连接盘 27Z.倒档轴 28.倒档齿轮。In the figure: 1. Input gear 1Z. Input shaft 1WT. First gear electromagnet 2WT. Second gear electromagnet 3WT. Third gear electromagnet 4WT. Fourth gear electromagnet 7WT. Reverse gear electromagnet 2A. First gear driven gear 2B. Second gear driven gear 2C. Third gear driven gear 2R. Reverse gear driven gear 2Z. Output shaft 10. Wire control centrifugal ball arm joint device 10a. Friction plate with inner spline groove 10b. Steel plate with outer spline groove 10c. Thrust pressure plate 10ca. Smooth surface 10d. Driven inner spline hub 10e. Driven inner spline hub end cover 10f. Stopper plate 10g. Arm hollow roulette 10ja. Centrifugal ball arm hollow roulette outer spline groove 10k. Centrifugal ball arm pin 10l. Centrifugal ball arm 10m. Centrifugal ball 10p. Centrifugal ball arm return spring 10r. Centrifugal ball socket 10Z. Driving shaft 11. Gear input gear 12. Second gear input gear 13. Third gear input gear 17. Reverse gear input gear 21. First gear driving gear 21P. First gear shaft connection plate 21Z. First gear shaft 22. Second gear driving gear 22P. Second gear shaft Connecting disc 22Z. Second gear shaft 23. Third gear driving gear 23P. Third gear shaft connecting disc 23Z. Third gear shaft 24P. Output shaft connecting disc 27. Reverse gear driving gear 27P. Reverse gear shaft connecting disc 27Z. Reverse gear shaft 28 .Reverse gear.
具体实施方式detailed description
下面结合本实用新型实施例中的附图,对本实用新型实施例中技术方案进行详细的描述,显然,所描述的实施例仅是本实用新型一部分实施例,而不是全部的实施例;基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例都属于本实用新型保护的范围。Below in conjunction with the accompanying drawings in the utility model embodiment, the technical solution in the utility model embodiment is described in detail, obviously, the described embodiment is only a part of the utility model embodiment, rather than all embodiments; For the embodiments in the utility model, all other embodiments obtained by persons of ordinary skill in the art without creative work belong to the scope of protection of the utility model.
如图1至图3所示,本实用新型的带线控离心球臂接合装置的汽车四档自动变速器,包括输入轴1Z、输出轴2Z、输入齿轮1、一档输入齿轮11、二档输入齿轮12、三档输入齿轮13、倒档输入齿轮17、一档主动齿轮21、二档主动齿轮22、三档主动齿轮23、倒档主动齿轮27;输入齿轮1固定安装在输入齿轮轴1Z上;输入齿轮1沿齿轮周向外侧分别与一档输入齿轮11、二档输入齿轮12、三档输入齿轮13和倒档输入齿轮17常啮合;它还包括五个线控离心球臂接合装置10、一档电磁铁1WT、二档电磁铁2WT、三档电磁铁3WT、四档电磁铁4WT和倒档电磁铁7WT共五个电磁铁。As shown in Figures 1 to 3, the automobile four-speed automatic transmission with wire-controlled centrifugal ball arm joint device of the present utility model includes an input shaft 1Z, an output shaft 2Z, an input gear 1, a first gear input gear 11, and a second gear input gear. Gear 12, third gear input gear 13, reverse gear input gear 17, first gear driving gear 21, second gear driving gear 22, third gear driving gear 23, reverse gear driving gear 27; input gear 1 is fixedly installed on input gear shaft 1Z The input gear 1 is constantly meshed with the first gear input gear 11, the second gear input gear 12, the third gear input gear 13 and the reverse gear 17 along the outer side of the gear circumference; it also includes five wire-controlled centrifugal ball arm joint devices 10 , first gear electromagnet 1WT, second gear electromagnet 2WT, third gear electromagnet 3WT, fourth gear electromagnet 4WT and reverse gear electromagnet 7WT totally five electromagnets.
如图4所示,每个线控离心球臂接合装置10包括带内花键槽摩擦片10a、带外花键槽钢片10b、推力压盘10c、从动内花键毂10d、从动内花键毂端盖10e、止动盘10f、线控驱动盘10g、预压弹簧10i、离心球臂空心轮盘10j、离心球臂销10k、离心球臂10l、离心球10m、离心球窝10r、离心球臂回位弹簧10p、主动轴10Z。As shown in Figure 4, each wire-controlled centrifugal ball arm joint device 10 includes a friction plate 10a with an inner spline groove, a steel sheet 10b with an outer spline groove, a thrust pressure plate 10c, a driven inner spline hub 10d, a driven inner spline Key hub end cover 10e, stop disc 10f, remote control drive disc 10g, preload spring 10i, centrifugal ball arm hollow wheel disc 10j, centrifugal ball arm pin 10k, centrifugal ball arm 10l, centrifugal ball 10m, centrifugal ball socket 10r, Centrifugal ball arm return spring 10p, driving shaft 10Z.
带内花键槽摩擦片10a通过其内花键槽套装在主动轴10Z的外花键槽上;带外花键槽钢片10b通过其外花键槽套装在从动内花键毂10d的内花键槽上;推力压盘10c的一端面为光滑面10ca,推力压盘10c的另一端面为粗糙摩擦面;推力压盘10c的外圆周面上还设有外花键槽,推力压盘10c的外花键槽与从动内花键毂10d的内花键槽二者轴向滑动接合;离心球臂空心轮盘10j通过轴承滚动支撑安装在主动轴10Z上,离心球臂空心轮盘10j一端的外圆周面上设有离心球臂空心轮盘外花键槽10ja,线控驱动盘10g通过其内花键槽套装在离心球臂空心轮盘外花键槽10ja上,线控驱动盘10g设有摩擦驱动端面10ga;离心球臂空心轮盘10j的另一端设有多个沿周向均匀分布的离心球臂支座,每个离心球臂支座上固定安装一个离心球臂销10k;离心球臂10l的一端通过其光滑承孔套装在离心球臂销10k的中间轴颈上,离心球臂10l可绕离心球臂销10k自由转动,离心球臂10l的另一端设有一个离心球窝10r,每个离心球窝10r内安装有一个离心球10m,每个离心球10m在离心球窝10r内可自由滚动。The friction plate 10a with inner spline groove is set on the outer spline groove of the driving shaft 10Z through its inner spline groove; the steel plate with outer spline groove 10b is set on the inner spline groove of the driven inner spline hub 10d through its outer spline groove; One end face of the thrust platen 10c is a smooth surface 10ca, and the other end face of the thrust platen 10c is a rough friction surface; the outer circumferential surface of the thrust platen 10c is also provided with an external spline groove, and the external spline groove of the thrust platen 10c is in contact with The two inner spline grooves of the driven inner spline hub 10d are axially slidably engaged; the centrifugal ball arm hollow wheel disc 10j is mounted on the driving shaft 10Z through bearing rolling support, and the outer circumferential surface of one end of the centrifugal ball arm hollow wheel disc 10j is provided with There is an outer spline groove 10ja of the centrifugal ball arm hollow wheel disc, and the wire control drive disc 10g is set on the outer spline groove 10ja of the centrifugal ball arm hollow wheel disc through its inner spline groove, and the wire control drive disc 10g is provided with a friction driving end surface 10ga; The other end of the arm hollow wheel disc 10j is provided with a plurality of centrifugal ball arm supports evenly distributed along the circumference, and a centrifugal ball arm pin 10k is fixedly installed on each centrifugal ball arm support; one end of the centrifugal ball arm 10l passes through its smooth The bearing hole is set on the intermediate journal of the centrifugal ball arm pin 10k, the centrifugal ball arm 10l can rotate freely around the centrifugal ball arm pin 10k, and the other end of the centrifugal ball arm 10l is provided with a centrifugal ball socket 10r, each centrifugal ball socket 10r A centrifugal ball 10m is installed inside, and each centrifugal ball 10m can roll freely in the centrifugal ball socket 10r.
如图2至图4所示,一档输入齿轮11与一档主动齿轮21之间设有一个线控离心球臂接合装置10,该线控离心球臂接合装置10作为一档动力传动接合装置,该线控离心球臂接合装置10的主动轴10Z的一端通过花键与一档输入齿轮11固定连接,另一端通过轴承与一档轴21Z的前部轴颈连接;该线控离心球臂接合装置10的从动内花键毂10d靠近一档输入齿轮11的一端通过螺栓固定连接该线控离心球臂接合装置10的从动内花键毂端盖10e,远离一档输入齿轮11的一端与一档轴连接盘21P固定连接;该线控离心球臂接合装置10与一档输入齿轮11之间设有一档电磁铁1WT;一档电磁铁1WT固定安装在该线控离心球臂接合装置10的主动轴10Z上;该线控离心球臂接合装置10的止动盘10f通过非导磁材料固定安装在变速器壳体上;一档电磁铁1WT在不通电的状态下,该线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与一档电磁铁1WT的磁极端面在该线控离心球臂接合装置10的预压弹簧10i的作用下保持一定的空气隙;一档电磁铁1WT在通电的状态下,该线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与一档电磁铁1WT的磁极端面接合在一起。As shown in Figures 2 to 4, a wire-controlled centrifugal ball-arm joint device 10 is provided between the first-gear input gear 11 and the first-gear driving gear 21, and the wire-controlled centrifugal ball-arm joint device 10 serves as a first-gear power transmission joint device One end of the drive shaft 10Z of the wire-controlled centrifugal ball arm joint device 10 is fixedly connected to the first gear input gear 11 through a spline, and the other end is connected to the front journal of the first gear shaft 21Z through a bearing; the wire-controlled centrifugal ball arm One end of the driven inner spline hub 10d of the joint device 10 close to the first-speed input gear 11 is fixedly connected to the driven inner spline hub end cover 10e of the wire-controlled centrifugal ball arm joint device 10 by bolts, and is far away from the end of the first-speed input gear 11. One end is fixedly connected with the connecting plate 21P of the first-gear shaft; a first-gear electromagnet 1WT is arranged between the wire-controlled centrifugal ball arm joint device 10 and the first-gear input gear 11; the first-gear electromagnet 1WT is fixedly installed on the wire-controlled centrifugal ball arm joint On the drive shaft 10Z of the device 10; the stop plate 10f of the wire-controlled centrifugal ball arm joint device 10 is fixedly installed on the transmission housing through a non-magnetic material; the first gear electromagnet 1WT is in the state of no power, the wire-controlled The frictional drive end face 10ga of the wire-controlled drive plate 10g of the centrifugal ball-arm joint device 10 and the magnetic end face of the first gear electromagnet 1WT maintain a certain air gap under the action of the pre-compression spring 10i of the wire-controlled centrifugal ball-arm joint device 10 When the first gear electromagnet 1WT is powered on, the friction drive end surface 10ga of the wire control drive disc 10g of the wire control centrifugal ball arm engaging device 10 is engaged with the magnetic end surface of the first gear electromagnet 1WT.
二档输入齿轮12与二档主动齿轮22之间设有一个线控离心球臂接合装置10,该线控离心球臂接合装置10作为二档动力传动接合装置,该线控离心球臂接合装置10的主动轴10Z的一端通过花键与二档输入齿轮12固定连接,另一端通过轴承与二档轴22Z的前部轴颈连接;该线控离心球臂接合装置10的从动内花键毂10d靠近二档输入齿轮12的一端通过螺栓固定连接该线控离心球臂接合装置10的从动内花键毂端盖10e,远离二档输入齿轮12的一端与二档轴连接盘22P固定连接;该线控离心球臂接合装置10与二档输入齿轮12之间设有二档电磁铁2WT;二档电磁铁2WT固定安装在该线控离心球臂接合装置10的主动轴10Z上;该线控离心球臂接合装置10的止动盘10f通过非导磁材料固定安装在变速器壳体上;二档电磁铁2WT在不通电的状态下,该线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与二档电磁铁2WT的磁极端面在该线控离心球臂接合装置10的预压弹簧10i的作用下保持一定的空气隙;二档电磁铁2WT在通电的状态下,该线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与二档电磁铁2WT的磁极端面接合在一起。A wire-controlled centrifugal ball arm engagement device 10 is arranged between the second gear input gear 12 and the second gear driving gear 22, and the wire-controlled centrifugal ball arm engagement device 10 is used as the second gear power transmission engagement device. One end of the driving shaft 10Z of 10 is fixedly connected with the second gear input gear 12 through a spline, and the other end is connected with the front journal of the second gear shaft 22Z through a bearing; One end of the hub 10d close to the second-speed input gear 12 is fixedly connected to the driven inner spline hub end cover 10e of the wire-controlled centrifugal ball arm joint device 10 through bolts, and the end far away from the second-speed input gear 12 is fixed to the second-speed shaft connection plate 22P connection; the wire-controlled centrifugal ball arm joint device 10 and the second-gear input gear 12 are provided with a second-gear electromagnet 2WT; the second-gear electromagnet 2WT is fixedly installed on the driving shaft 10Z of the wire-controlled centrifugal ball arm joint device 10; The stop disc 10f of the wire-controlled centrifugal ball arm joint device 10 is fixedly installed on the transmission housing through a non-magnetic material; the second gear electromagnet 2WT is in the state of no power, and the wire of the wire-controlled centrifugal ball arm joint device 10 The friction drive end face 10ga of the control drive disk 10g and the magnetic end face of the second gear electromagnet 2WT maintain a certain air gap under the action of the preload spring 10i of the wire-controlled centrifugal ball arm joint device 10; the second gear electromagnet 2WT is energized In the state, the friction drive end face 10ga of the drive-by-wire drive plate 10g of the drive-by-wire centrifugal ball arm engaging device 10 is engaged with the magnetic end face of the second-speed electromagnet 2WT.
三档输入齿轮13与三档主动齿轮23之间设有一个线控离心球臂接合装置10,该线控离心球臂接合装置10作为三档动力传动接合装置,该线控离心球臂接合装置10的主动轴10Z的一端通过花键与三档输入齿轮13固定连接,另一端通过轴承与三档轴23Z的前部轴颈连接;该线控离心球臂接合装置10的从动内花键毂10d靠近三档输入齿轮13的一端通过螺栓固定连接该线控离心球臂接合装置10的从动内花键毂端盖10e,远离三档输入齿轮13的一端与三档轴连接盘23P固定连接;该线控离心球臂接合装置10与三档输入齿轮13之间设有三档电磁铁3WT;三档电磁铁3WT固定安装在该线控离心球臂接合装置10的主动轴10Z上;该线控离心球臂接合装置10的止动盘10f通过非导磁材料固定安装在变速器壳体上;三档电磁铁3WT在不通电的状态下,该线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与三档电磁铁3WT的磁极端面在该线控离心球臂接合装置10的预压弹簧10i的作用下保持一定的空气隙;三档电磁铁3WT在通电的状态下,该线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与三档电磁铁3WT的磁极端面接合在一起。Between the third-gear input gear 13 and the third-gear driving gear 23, a wire-controlled centrifugal ball arm joint device 10 is arranged. One end of the driving shaft 10Z of 10 is fixedly connected with the third gear input gear 13 through a spline, and the other end is connected with the front journal of the third gear shaft 23Z through a bearing; One end of the hub 10d close to the third-gear input gear 13 is fixedly connected to the driven inner spline hub end cover 10e of the wire-controlled centrifugal ball arm joint device 10 through bolts, and the end far away from the third-gear input gear 13 is fixed to the third-gear shaft connection plate 23P connection; the third-gear electromagnet 3WT is arranged between the wire-controlled centrifugal ball arm joint device 10 and the third-gear input gear 13; the third-gear electromagnet 3WT is fixedly installed on the drive shaft 10Z of the wire-controlled centrifugal ball arm joint device 10; the The stop disc 10f of the wire-controlled centrifugal ball arm joint device 10 is fixedly installed on the transmission housing through a non-magnetic material; the third-speed electromagnet 3WT is in the state of no power, the wire-controlled centrifugal ball arm joint device 10 The frictional driving end face 10ga of the driving disc 10g and the magnetic end face of the third gear electromagnet 3WT maintain a certain air gap under the action of the preload spring 10i of the wire-controlled centrifugal ball arm joint device 10; the third gear electromagnet 3WT is powered on In this state, the friction drive end face 10ga of the drive-by-wire drive plate 10g of the drive-by-wire drive disc 10g of the drive-by-wire engaging device 10 is engaged with the magnetic end face of the third-speed electromagnet 3WT.
输入齿轮1与输出轴2Z之间设有一个线控离心球臂接合装置10,该线控离心球臂接合装置10作为四档动力传动接合装置,该线控离心球臂接合装置10的主动轴10Z的一端通过花键与输入齿轮1固定连接,另一端通过轴承与输出轴2Z的前部轴颈连接;该线控离心球臂接合装置10的从动内花键毂10d靠近输入齿轮1的一端通过螺栓固定连接该线控离心球臂接合装置10的从动内花键毂端盖10e,远离输入齿轮1的一端与输出轴连接盘24P固定连接;该线控离心球臂接合装置10与输入齿轮1之间设有四档电磁铁4WT;四档电磁铁4WT固定安装在该线控离心球臂接合装置10的主动轴10Z上;该线控离心球臂接合装置10的止动盘10f通过非导磁材料固定安装在变速器壳体上;四档电磁铁4WT在不通电的状态下,该线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与四档电磁铁4WT的磁极端面在该线控离心球臂接合装置10的预压弹簧10i的作用下保持一定的空气隙;四档电磁铁4WT在通电的状态下,该线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与四档电磁铁4WT的磁极端面接合在一起。Between the input gear 1 and the output shaft 2Z, a wire-controlled centrifugal ball arm joint device 10 is arranged, and the wire-controlled centrifugal ball-arm joint device 10 is used as a fourth-speed power transmission joint device. One end of 10Z is fixedly connected to the input gear 1 through a spline, and the other end is connected to the front journal of the output shaft 2Z through a bearing; One end is fixedly connected to the driven inner spline hub end cover 10e of the wire-controlled centrifugal ball arm joint device 10 through bolts, and the end far away from the input gear 1 is fixedly connected to the output shaft connecting plate 24P; the wire-controlled centrifugal ball arm joint device 10 is connected with A fourth-speed electromagnet 4WT is arranged between the input gear 1; the fourth-speed electromagnet 4WT is fixedly installed on the driving shaft 10Z of the wire-controlled centrifugal ball arm joint device 10; the stop plate 10f of the wire-controlled centrifugal ball arm joint device 10 It is fixedly installed on the transmission housing through a non-magnetic material; when the fourth-speed electromagnet 4WT is in the state of no power, the frictional drive end surface 10ga of the wire-controlled drive disc 10g of the wire-controlled centrifugal ball arm joint device 10 and the fourth-speed electromagnet The magnetic end faces of the 4WT maintain a certain air gap under the action of the preload spring 10i of the wire-controlled centrifugal ball arm joint device 10; The friction drive end surface 10ga of the drive-by-wire disk 10g is engaged with the magnetic end surface of the fourth-speed electromagnet 4WT.
倒档输入齿轮17与倒档主动齿轮27之间设有一个线控离心球臂接合装置10,该线控离心球臂接合装置10作为倒档动力传动接合装置,该线控离心球臂接合装置10的主动轴10Z的一端通过花键与倒档输入齿轮17固定连接,另一端通过轴承与倒档轴27Z的前部轴颈连接;该线控离心球臂接合装置10的从动内花键毂10d靠近倒档输入齿轮17的一端通过螺栓固定连接该线控离心球臂接合装置10的从动内花键毂端盖10e,远离倒档输入齿轮17的一端与倒档轴连接盘27P固定连接;该线控离心球臂接合装置10与倒档输入齿轮17之间设有倒档电磁铁7WT;倒档电磁铁7WT固定安装在该线控离心球臂接合装置10的主动轴10Z上;该线控离心球臂接合装置10的止动盘10f通过非导磁材料固定安装在变速器壳体上;倒档电磁铁7WT在不通电的状态下,该线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与倒档电磁铁7WT的磁极端面在该线控离心球臂接合装置10的预压弹簧10i的作用下保持一定的空气隙;倒档电磁铁7WT在通电的状态下,该线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与倒档电磁铁7WT的磁极端面接合在一起。Between the reverse gear input gear 17 and the reverse gear driving gear 27, a wire-controlled centrifugal ball-arm joint device 10 is arranged, and the wire-controlled centrifugal ball-arm joint device 10 is used as a reverse gear power transmission joint device. One end of the driving shaft 10Z of 10 is fixedly connected with the reverse gear input gear 17 through a spline, and the other end is connected with the front journal of the reverse gear shaft 27Z through a bearing; One end of the hub 10d close to the reverse gear input gear 17 is fixedly connected to the driven inner spline hub end cover 10e of the wire-controlled centrifugal ball arm joint device 10 through bolts, and the end far away from the reverse gear input gear 17 is fixed to the reverse gear shaft connection plate 27P connection; a reverse electromagnet 7WT is provided between the wire-controlled centrifugal ball arm joint device 10 and the reverse gear input gear 17; the reverse gear electromagnet 7WT is fixedly installed on the driving shaft 10Z of the wire-controlled centrifugal ball arm joint device 10; The stop plate 10f of the wire-controlled centrifugal ball arm joint device 10 is fixedly installed on the transmission housing through a non-magnetic material; the reverse gear electromagnet 7WT is in the state of no power, the wire of the wire-controlled centrifugal ball arm joint device 10 The friction drive end surface 10ga of the control drive disk 10g and the magnetic end surface of the reverse gear electromagnet 7WT maintain a certain air gap under the action of the preload spring 10i of the wire control centrifugal ball arm joint device 10; the reverse gear electromagnet 7WT is energized In the state, the friction drive end surface 10ga of the drive-by-wire drive disc 10g of the drive-by-wire centrifugal ball arm engagement device 10 is engaged with the magnetic end surface of the reverse gear electromagnet 7WT.
一档轴21Z上固定安装有一档主动齿轮21与一档轴连接盘21P,一档主动齿轮21与一档从动齿轮2A常啮合;二档轴22Z上固定安装有二档主动齿轮22与二档轴连接盘22P,二档主动齿轮22与二档从动齿轮2B常啮合;三档轴23Z上固定安装有三档主动齿轮23与三档轴连接盘23P,三档主动齿轮23与三档从动齿轮2C常啮合;输出轴2Z上固定安装有输出轴连接盘24P;倒档轴27Z上固定安装有倒档主动齿轮27与倒档轴连接盘27P,倒档还设有倒档齿轮28,倒档齿轮28通过轴承支撑安装在变速器壳体上,倒档齿轮28与倒档主动齿轮27、倒档从动齿轮2R常啮合。The first gear shaft 21Z is fixedly installed with a first gear driving gear 21 and the first gear shaft connection plate 21P, and the first gear driving gear 21 is in constant mesh with the first gear driven gear 2A; The gear shaft connecting plate 22P, the second gear driving gear 22 and the second gear driven gear 2B are in constant mesh; the third gear shaft 23Z is fixedly installed with the third gear driving gear 23 and the third gear shaft connecting plate 23P, the third gear driving gear 23 and the third gear slave The driving gear 2C is in constant mesh; the output shaft 2Z is fixedly mounted with an output shaft connection plate 24P; the reverse gear shaft 27Z is fixedly mounted with a reverse drive gear 27 and a reverse gear shaft connection plate 27P, and the reverse gear is also provided with a reverse gear 28, The reverse gear 28 is supported and installed on the transmission housing through a bearing, and the reverse gear 28 is constantly meshed with the reverse driving gear 27 and the reverse driven gear 2R.
一档从动齿轮2A、二档从动齿轮2B、三档从动齿轮2C、倒档从动齿轮2R均固定安装在输出轴2Z上。The first gear driven gear 2A, the second gear driven gear 2B, the third gear driven gear 2C, and the reverse gear 2R are all fixedly installed on the output shaft 2Z.
下面结合实施例以一档线控传动为例,进一步说明带线控离心球臂接合装置的汽车四档自动变速器的工作原理:The working principle of the automobile four-speed automatic transmission with the wire-controlled centrifugal ball arm joint device is further described below in conjunction with the embodiment by taking the first-speed wire-controlled transmission as an example:
在一档电磁铁1WT、二档电磁铁2 WT、三档电磁铁3WT、四档电磁铁4WT、倒档电磁铁7WT的外圆柱面上固定安装电滑环,通过电滑环和外部电刷控制一档电磁铁1WT、二档电磁铁2WT、三档电磁铁3WT、四档电磁铁4WT、倒档电磁铁7WT电磁线圈的通电与断电。The electric slip ring is fixedly installed on the outer cylindrical surface of the first gear electromagnet 1WT, the second gear electromagnet 2 WT, the third gear electromagnet 3WT, the fourth gear electromagnet 4WT, and the reverse gear electromagnet 7WT, through the electric slip ring and the external brush Control the energization and power-off of the first gear electromagnet 1WT, the second gear electromagnet 2WT, the third gear electromagnet 3WT, the fourth gear electromagnet 4WT, and the reverse gear electromagnet 7WT electromagnetic coil.
一档传动时,一档电磁铁1WT的电磁线圈通电,作为一档动力传动接合装置的线控离心球臂接合装置10工作,同时,其余各档电磁铁的电磁线圈都断电;在一档电磁铁1WT的电磁线圈通电后,一档电磁铁1WT产生的电磁吸力传递给作为一档动力传动接合装置的线控离心球臂接合装置10的线控驱动盘10g,使作为一档动力传动接合装置的线控离心球臂接合装置10的线控驱动盘10g克服作为一档动力传动接合装置的线控离心球臂接合装置10的预压弹簧10i的弹力作用向一档电磁铁1WT方向移动,从而使作为一档动力传动接合装置的线控离心球臂接合装置10的线控驱动盘10g的摩擦驱动端面10ga与一档电磁铁1WT的磁极端面接合,在二者接合产生的摩擦力的作用下带动作为一档动力传动接合装置的线控离心球臂接合装置10的离心球臂空心轮盘10j旋转,作为一档动力传动接合装置的线控离心球臂接合装置10的离心球臂空心轮盘10j带动作为一档动力传动接合装置的线控离心球臂接合装置10的各离心球臂10l旋转,同时,在离心力的作用下,作为一档动力传动接合装置的线控离心球臂接合装置10的各离心球臂10l绕作为一档动力传动接合装置的线控离心球臂接合装置10的离心球臂销10k向外张开,使设有作为一档动力传动接合装置的线控离心球臂接合装置10的离心球窝10r的一端带动作为一档动力传动接合装置的线控离心球臂接合装置10的离心球10m沿作为一档动力传动接合装置的线控离心球臂接合装置10的推力压盘10c的光滑面10ca向外作圆周运动,从而使作为一档动力传动接合装置的线控离心球臂接合装置10的离心球臂10l连同作为一档动力传动接合装置的线控离心球臂接合装置10的离心球10m产生离心力,该离心力沿作为一档动力传动接合装置的线控离心球臂接合装置10的离心球臂空心轮盘10j的中心轴方向的分力推动作为一档动力传动接合装置的线控离心球臂接合装置10的推力压盘10c产生远离作为一档动力传动接合装置的线控离心球臂接合装置10的离心球臂空心轮盘10j的轴向移动,从而使作为一档动力传动接合装置的线控离心球臂接合装置10的推力压盘10c将作为一档动力传动接合装置的线控离心球臂接合装置10的各带外花键槽钢片10b与作为一档动力传动接合装置的线控离心球臂接合装置10的各带内花键槽摩擦片10a相互压紧,依靠作为一档动力传动接合装置的线控离心球臂接合装置10的各带外花键槽钢片10b与作为一档动力传动接合装置的线控离心球臂接合装置10的各带内花键槽摩擦片10a之间的摩擦力实现作为一档动力传动接合装置的线控离心球臂接合装置10的从动内花键毂10d连同作为一档动力传动接合装置的线控离心球臂接合装置10的主动轴10Z同步旋转,使作为一档动力传动接合装置的线控离心球臂接合装置10的主动轴10Z与一档轴21Z同步旋转,从而实现一档传动。During the first gear transmission, the electromagnetic coil of the first gear electromagnet 1WT is energized, and works as the wire-controlled centrifugal ball arm joint device 10 of the first gear power transmission joint device. After the electromagnetic coil of the electromagnet 1WT is energized, the electromagnetic suction generated by the first gear electromagnet 1WT is transmitted to the wire-controlled drive disc 10g of the wire-controlled centrifugal ball arm joint device 10 as the first gear power transmission joint device, so that it can be used as the first gear power transmission joint. The wire-controlled centrifugal ball arm joint device 10 of the device overcomes the elastic force of the pre-compressed spring 10i of the wire-controlled centrifugal ball-arm joint device 10 as the first-speed power transmission joint device and moves toward the first-speed electromagnet 1WT. Thus, the frictional driving end surface 10ga of the wire-controlled drive disc 10g of the wire-controlled centrifugal ball arm engaging device 10 as the first-gear power transmission engaging device is engaged with the magnetic end face of the first-gear electromagnet 1WT, and the frictional force generated by the engagement between the two Under the action, the centrifugal ball arm hollow disc 10j of the wire-controlled centrifugal ball arm joint device 10 as the first gear power transmission joint device is driven to rotate, and the centrifugal ball arm hollow wheel 10j of the wire-controlled centrifugal ball arm joint device 10 as the first gear power transmission joint device is driven to rotate. The wheel disc 10j drives the rotation of each centrifugal ball arm 10l of the wire-controlled centrifugal ball-arm joint device 10 as the first-speed power transmission joint device, and at the same time, under the action of centrifugal force, the wire-controlled centrifugal ball-arm joint 10 as the first-speed power transmission joint device rotates. Each centrifugal ball arm 10l of the device 10 spreads outward around the centrifugal ball arm pin 10k of the wire-controlled centrifugal ball arm engagement device 10 as the first-gear power transmission engagement device, so that the wire-controlled centrifugal ball arm as the first-grade power transmission engagement device One end of the centrifugal ball socket 10r of the ball arm joint device 10 drives the centrifugal ball 10m of the wire-controlled centrifugal ball-arm joint device 10 as the first-speed power transmission joint device along the wire-controlled centrifugal ball-arm joint device 10 as the first-speed power transmission joint device. The smooth surface 10ca of the thrust pressure plate 10c makes a circular motion outward, so that the centrifugal ball arm 10l of the wire-controlled centrifugal ball-arm engagement device 10 as the first-speed power transmission engagement device together with the wire-controlled centrifugal ball arm 10 as the first-speed power transmission engagement device The centrifugal ball 10m of the ball arm joint device 10 generates centrifugal force, and the centrifugal force is pushed along the central axis direction of the centrifugal ball arm hollow wheel disc 10j of the wire-controlled centrifugal ball arm joint device 10 as the first gear power transmission joint device as the first gear. The thrust pressure plate 10c of the drive-by-wire centrifugal ball arm joint device 10 of the power transmission joint device produces an axial movement away from the centrifugal ball arm hollow wheel 10j of the wire control centrifugal ball arm joint device 10 as the first gear power transmission joint device, thereby The thrust pressure plate 10c of the wire-controlled centrifugal ball-arm joint device 10 as the first-speed power transmission joint device connects the outer spline groove steel sheets 10b of the wire-controlled centrifugal ball-arm joint device 10 as the first-speed power transmission joint device with each other as the first gear power transmission joint device. The friction plates 10a with internal spline grooves of the wire-controlled centrifugal ball-arm joint device 10 of the first-speed power transmission joint device are pressed against each other, relying on the outer splines of the wire-controlled centrifugal ball-arm joint device 10 as the first-speed power transmission joint device. Keyway steel sheet 1 The frictional force between 0b and the friction plates 10a with internal spline grooves of the wire-controlled centrifugal ball-arm joint device 10 as the first-speed power transmission joint device realizes the The driven inner spline hub 10d rotates synchronously with the driving shaft 10Z of the drive-by-wire centrifugal ball-arm joint device 10 as the first-speed power transmission joint device, so that the drive shaft 10Z of the wire-control centrifugal ball-arm joint device 10 as the first-speed power transmission joint device The shaft 10Z rotates synchronously with the first gear shaft 21Z, thereby realizing the first gear transmission.
在其余各档电磁铁的电磁线圈断电后,在作为其余各档动力传动接合装置的线控离心球臂接合装置10的预压弹簧10i的弹力作用下,使作为其余各档动力传动接合装置的线控离心球臂接合装置10的线控驱动盘10g与作为其余各档动力传动接合装置的线控离心球臂接合装置10的止动盘10f接合,作为其余各档动力传动接合装置的线控离心球臂接合装置10的止动盘10f通过非导磁材料固定在壳体上固定不动,因此作为其余各档动力传动接合装置的线控离心球臂接合装置10的线控驱动盘10g与作为其余各档动力传动接合装置的线控离心球臂接合装置10的止动盘10f接合后二者之间的摩擦力使作为其余各档动力传动接合装置的线控离心球臂接合装置10的线控驱动盘10g连同作为其余各档动力传动接合装置的线控离心球臂接合装置10的离心球臂空心轮盘10j的转速为零,在作为其余各档动力传动接合装置的线控离心球臂接合装置10的离心球臂回位弹簧10p的扭转作用下,使作为其余各档动力传动接合装置的线控离心球臂接合装置10的离心球臂10l连同作为其余各档动力传动接合装置的线控离心球臂接合装置10的离心球10m向内收拢,这样作为其余各档动力传动接合装置的线控离心球臂接合装置10不传递动力。After the electromagnetic coils of the electromagnets of the other gears are de-energized, under the elastic force of the preload spring 10i of the wire-controlled centrifugal ball arm engaging device 10 as the power transmission engaging device of the remaining gears, the power transmission engaging device used as the remaining gears The drive disc 10g of the drive-by-wire centrifugal ball arm engaging device 10 is engaged with the stop plate 10f of the centrifugal ball arm engaging device 10 serving as the power transmission engaging device of other gears, and is used as the wire of the power transmission engaging device of other gears. The stop plate 10f of the centrifugal control ball arm joint device 10 is fixed on the casing by a non-magnetic material, so it can be used as the wire control drive plate 10g of the wire control centrifugal ball arm joint device 10 of the rest of the power transmission joint devices. After being engaged with the stop plate 10f of the drive-by-wire centrifugal ball arm engagement device 10 as the power transmission engagement device of the other gears, the friction force between the two makes the centrifugal ball arm engagement device 10 of the power transmission engagement device of the remaining gears The rotational speed of the wire-controlled drive disc 10g and the centrifugal ball-arm hollow wheel disc 10j of the wire-controlled centrifugal ball arm engaging device 10 as the power transmission engaging device of the other gears is zero. Under the twisting action of the centrifugal ball arm return spring 10p of the ball arm joint device 10, the centrifugal ball arm 101 of the wire-controlled centrifugal ball arm joint device 10 as the power transmission joint device of the remaining gears together with the centrifugal ball arm 101 as the power transmission joint device of the other gears The centrifugal ball 10m of the wire-controlled centrifugal ball-arm joint device 10 is retracted inwardly, so that the wire-controlled centrifugal ball-arm joint device 10 as the rest of the gear power transmission joint devices does not transmit power.
其余各档线控传动的工作原理与一档线控传动的工作原理相同。The working principle of the other gear-by-wire transmissions is the same as that of the first gear.
下面结合图2和图3进一步说明本实用新型实施例的带线控离心球臂接合装置的汽车四档自动变速器的各档动力传递路线。The power transmission routes of each gear of the automotive four-speed automatic transmission with wire-controlled centrifugal ball arm joint device according to the embodiment of the utility model will be further described below in conjunction with FIG. 2 and FIG. 3 .
一档的传动路线:作为一档动力传动接合装置的线控离心球臂接合装置10通电接合,发动机的扭矩通过输入轴1Z传递给输入齿轮1,输入齿轮1将扭矩传递给一档输入齿轮11,一档输入齿轮11将扭矩传递给作为一档动力传动接合装置的线控离心球臂接合装置10,再通过作为一档动力传动接合装置的线控离心球臂接合装置10将扭矩进一步传递给一档轴连接盘21P,再由一档主动齿轮21和一档从动齿轮2A的啮合将动力传递至输出轴2Z,实现一档减速传动。The transmission route of the first gear: the drive-by-wire centrifugal ball arm joint device 10 as the power transmission joint device of the first gear is energized and engaged, the torque of the engine is transmitted to the input gear 1 through the input shaft 1Z, and the input gear 1 transmits the torque to the first gear input gear 11 , the first gear input gear 11 transmits the torque to the wire-controlled centrifugal ball arm joint device 10 as the first gear power transmission joint device, and the torque is further transmitted to the wire control centrifugal ball arm joint device 10 as the first gear power transmission joint device The first-gear shaft connection plate 21P, and then the power is transmitted to the output shaft 2Z by the meshing of the first-gear driving gear 21 and the first-gear driven gear 2A to realize the first-gear reduction transmission.
二档传动路线为:作为二档动力传动接合装置的线控离心球臂接合装置10通电接合,发动机的扭矩通过输入轴1Z传递给输入齿轮1,输入齿轮1将扭矩传递给二档输入齿轮12,二档输入齿轮12将扭矩传递给作为二档动力传动接合装置的线控离心球臂接合装置10,再通过作为二档动力传动接合装置的线控离心球臂接合装置10将扭矩进一步传递给二档轴连接盘22P,再由二档主动齿轮22和二档从动齿轮2B的啮合将动力传递至输出轴2Z,实现二档减速传动。The transmission route of the second gear is: the wire-controlled centrifugal ball arm joint device 10 as the power transmission joint device of the second gear is energized and engaged, the torque of the engine is transmitted to the input gear 1 through the input shaft 1Z, and the input gear 1 transmits the torque to the second gear input gear 12 , the second gear input gear 12 transmits the torque to the wire-controlled centrifugal ball arm joint device 10 as the second gear power transmission joint device, and then the torque is further transmitted to the wire control centrifugal ball arm joint device 10 as the second gear power transmission joint device The second gear shaft connection plate 22P, and then the power is transmitted to the output shaft 2Z by the engagement of the second gear driving gear 22 and the second gear driven gear 2B to realize the second gear reduction transmission.
三档传动路线为:作为三档动力传动接合装置的线控离心球臂接合装置10通电接合,发动机的扭矩通过输入轴1Z传递给输入齿轮1,输入齿轮1将扭矩传递给三档输入齿轮13,三档输入齿轮13将扭矩传递给作为三档动力传动接合装置的线控离心球臂接合装置10,再通过作为三档动力传动接合装置的线控离心球臂接合装置10将扭矩进一步传递给三档轴连接盘23P,再由三档主动齿轮23和三档从动齿轮2C的啮合将动力传递至输出轴2Z,实现三档减速传动。The third-gear transmission route is: the wire-controlled centrifugal ball arm joint device 10 as the third-speed power transmission joint device is energized and engaged, the torque of the engine is transmitted to the input gear 1 through the input shaft 1Z, and the input gear 1 transmits the torque to the third-speed input gear 13 , the third-speed input gear 13 transmits the torque to the wire-controlled centrifugal ball-arm joint device 10 as the third-speed power transmission joint device, and then transmits the torque to the wire-controlled centrifugal ball-arm joint device 10 as the third-speed power transmission joint device. The third-gear shaft connection plate 23P, and then the power is transmitted to the output shaft 2Z by the meshing of the third-gear driving gear 23 and the third-gear driven gear 2C, so as to realize the third-gear reduction transmission.
四档传动路线为:作为四档动力传动接合装置的线控离心球臂接合装置10通电接合,发动机的扭矩通过输入轴1Z传递给输入齿轮1,输入齿轮1通过作为四档动力传动接合装置的线控离心球臂接合装置10进一步将扭矩传递给输出轴2Z,实现四档传动。The fourth-speed transmission route is as follows: the wire-controlled centrifugal ball arm joint device 10 as the fourth-speed power transmission joint device is energized and engaged, the torque of the engine is transmitted to the input gear 1 through the input shaft 1Z, and the input gear 1 passes through the fourth-speed power transmission joint device. The wire-controlled centrifugal ball arm joint device 10 further transmits the torque to the output shaft 2Z to realize the fourth-speed transmission.
倒档传动:作为倒档动力传动接合装置的线控离心球臂接合装置10通电接合,发动机的扭矩通过输入轴1Z传递给输入齿轮1,输入齿轮1将扭矩传递给倒档输入齿轮17,倒档输入齿轮17将扭矩传递给作为倒档动力传动接合装置的线控离心球臂接合装置10,再通过作为倒档动力传动接合装置的线控离心球臂接合装置10,将扭矩通过倒档轴连接盘27P传递给倒档轴27Z,再由固定安装在倒档轴27Z上的倒档主动齿轮27将扭矩传递给与倒档主动齿轮27啮合的倒档齿轮28,最后通过与倒档齿轮28啮合且固定安装在输出轴2Z上的倒档从动齿轮2R将扭矩传递至输出轴2Z,实现倒档减速传动。Reverse gear transmission: The wire-controlled centrifugal ball arm joint device 10 as the power transmission joint device for reverse gear is electrically engaged, the torque of the engine is transmitted to the input gear 1 through the input shaft 1Z, and the input gear 1 transmits the torque to the reverse gear input gear 17, reverse The gear input gear 17 transmits the torque to the drive-by-wire centrifugal ball arm engagement device 10 as the reverse gear power transmission engagement device, and then through the wire control centrifugal ball arm engagement device 10 as the reverse gear power transmission engagement device, the torque is passed through the reverse gear shaft The connection plate 27P transmits the torque to the reverse shaft 27Z, and then the reverse gear 27 fixedly installed on the reverse shaft 27Z transmits the torque to the reverse gear 28 meshing with the reverse drive gear 27, and finally through the reverse gear 28. The reverse gear driven gear 2R, which is meshed and fixedly installed on the output shaft 2Z, transmits the torque to the output shaft 2Z to realize reverse gear reduction transmission.
空档:作为各档动力传动接合装置的线控离心球臂接合装置10均处于断电不工作状态,实现空档。Neutral gear: the wire-controlled centrifugal ball arm joint device 10 as the power transmission joint device of each gear is in a power-off and non-working state, realizing neutral gear.
上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments. Various changes are made.
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