CN206357403U - A kind of mechanical device for producing ceramsite foam concrete building block - Google Patents
A kind of mechanical device for producing ceramsite foam concrete building block Download PDFInfo
- Publication number
- CN206357403U CN206357403U CN201621136651.4U CN201621136651U CN206357403U CN 206357403 U CN206357403 U CN 206357403U CN 201621136651 U CN201621136651 U CN 201621136651U CN 206357403 U CN206357403 U CN 206357403U
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- Prior art keywords
- curing room
- boiler
- steam curing
- building block
- foam concrete
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Abstract
The utility model discloses a kind of mechanical device for producing ceramsite foam concrete building block, the device belongs to novel wall Self-heat-insulating building material production field, including：Mixer（1）, boiler（2）, steam curing room（3）, cutting machine（4）, packing machine（5）；Mixer（1）It is provided with the first material inlet（6）, mixer（1）With steam curing room（3）Between be provided with the first shurry pump and pipeline（7）, boiler（2）On be provided with boiler feed water import（8）, coal-fired import（9）, boiler（2）With steam curing room（3）Between be provided with the first pipeline（10）, steam curing room（3）And cutting machine（4）Between be provided with second conveyor（11）, cutting machine（4）And packing machine（5）Between be provided with the 3rd conveyer（12）, packing machine（5）It is provided with packaging material import（13）, product outlet（14）.
Description
Technical field
The utility model belongs to novel wall building self-thermal insulation material production field, more particularly to a kind of production haydite foam
The mechanical device of concrete segment.
Background technology
Ceramsite foam concrete building block is a kind of novel self-heat preserving construction material, wherein important composition is haydite, haydite
Outward appearance is circular or oval-shaped ball, and its surface is one layer of hard shell, and this layer of shell is in ceramic or enamel, with water proof
Gas effect is protected, the particle diameter of haydite is 2-6 millimeters, be generally used to replace the rubble and cobble in concrete.The advantage of haydite is：It is close
Spend small, light weight, insulation, heat-insulated, excellent fire retarding performance, anti-seismic performance is good, water absorption rate is low, impermeability is excellent, alkali resistant aggregate reaction
Ability is excellent, has these excellent performances just because of haydite, it is widely applied and concrete, building materials, gardening, fire resisting
The industries such as insulation material, chemical industry, oil, ceramsite foam concrete building block is to use haydite to be a kind of new of important source material making
Wall self-insulation construction material.The conventional method for producing the product be by haydite and auxiliary material add water blending after insert mould, mould
Size be 0.35 × 0.35 × 0.525, produce product ceramsite foam concrete with being stripped after water curing 8-10 days in atmosphere
Building block, but the defect of this kind of method is that a mould once produces one piece, and curing time needs 8-10 days, and product is outer after the demoulding
Surface smoothness is not high, and reprocessing is also needed in some specific occasions.
The content of the invention
In view of the above-mentioned problems of the prior art, the utility model device using larger mould 1.05 × 1.05 ×
1.05, using steam curing is used in steam curing room, curing time is foreshortened to 24 hours, cleavable into 18 after one-shot forming
Block, the product external surfaces of cutting are highly polished, although add cutting and steam curing apparatus, increase producing cost, but support
The shield time only has 1 ∕ 8-1 ∕ 10 of prior art, and larger mould is used in combination, is that the daily output is greatly increased, and the light of product appearance
Cleanliness is also greatly improved, and is improved the comprehensive benefit of the production product.
The utility model using mixer, boiler, steam curing room, cutting machine, packing machine as equipment, with light ceramic,
Flyash, foaming agent, water after 525# Portland cements, crushing are raw material to produce ceramsite foam concrete building block.For
Above-mentioned purpose is realized, the technical solution adopted in the utility model is：Including：Mixer 1, boiler 2, steam curing room 3, cutting machine
4th, packing machine 5；Mixer 1 is provided with the first material inlet 6, and the first shurry pump and pipe are provided between mixer 1 and steam curing room 3
Boiler feed water import 8, coal-fired import 9 are provided with road 7, boiler 2, the first pipeline 10 is provided between boiler 2 and steam curing room 3,
Second conveyor 11 is provided between steam curing room 3 and cutting machine 4, the 3rd conveyer 12, bag are provided between cutting machine 4 and packing machine 5
Installation 5 is provided with packaging material import 13, product outlet 14.
It is preferred that, described mixer is made up of charging aperture, agitator, shell, discharging opening, and volume is 1.2 cubic metres, one
Secondary stirring material can fill a mould.
It is preferred that, described boiler is atmospheric coal-fired boiler, and steam pressure is less than or equal to 2.5MPa, and quantity of steam is that 5 Dun ∕ are small
When.
It is preferred that, steam flow controller, pipeline are installed on the pipeline that described boiler and steam curing room are set
Connection with boiler and steam curing room is welding.
It is preferred that, described steam curing room is sealing structure, long 10 meters, wide 10 meters, high 3.5 meters, built-in 25 moulds,
1 ingot stripper, 1 forklift.
Further, described mold bottom built-in vibrator, the length of mould is 1.05 meters, square.
It is preferred that, described cutting machine includes workbench, disk shape blade, crane, a diameter of the 2.4 of disk shape blade
Rice.
It is preferred that, the first described shurry pump is stainless steel, and connected pipeline is quality of rubber materials, the first slurry
The front end of pump and pipeline is hard tube, is buckled in the stirring material exit of mixer, rear end is flexible pipe, can pour into stirring material successively
In mould in steam curing room；Described second conveyor, the 3rd conveyer are belt conveyor, one end of second conveyor
Against steam curing room, the other end abuts cutting machine；One end of 3rd conveyer abuts cutting machine, and the other end abuts packing machine.
The beneficial effects of the utility model are：The apparatus structure is reasonable, produce quick, easy to operate, with prior art phase
Than advantage is：
1）Ceramsite foam concrete building block curing time after cast molding is short, only 1 ∕ 8- of prior art curing time
1∕10；
2）Using large mold one-shot forming cut after can produce 18 pieces, with reference to curing time shortening make the daily output compared with
Prior art is greatly increased；
3）Product cut surface after cleaved will height compared with the surface smoothness that prior art produces directly demoulding product.
Brief description of the drawings：
If Fig. 1 is structure of the present utility model and technological process of production block diagram.
Such as the structure chart that Fig. 2 is steam curing room in the utility model device, 10 be with steam flow controller in figure
Jet chimney；20 be blend composition import, and 30 be bulk ceramsite foam concrete block outlet；40 be vent window, and 50 be 25
A mould is only marked in one of mould, figure, another 24 and ingot stripper, forklift are not marked.
Such as the structure chart that Fig. 3 is cutting machine in the utility model device, 100 be cutting blade in figure, and 200 be workbench,
300 lifting brackets.400 be crampon.
Mixer, boiler, packing machine are equipment commonly used in the art, and its structure is the common knowledge of those skilled in the art,
Accompanying drawing is not required to, steam curing room and cutting machine are my designed, designed, attached structure chart.
Embodiment
Further illustrate below in conjunction with the accompanying drawings and produce ceramsite foam concrete building block most preferred embodiment using the mechanical device
Particular content：
It is preferred that, it will match as the flyash after light ceramic 15-43%, 525# Portland cement 20-30%, crushing
20-30%, foaming agent 0.6-0.7%, surplus are that by the first material inlet 6 being arranged on mixer 1 sent into by totally 5 kinds of raw materials for water
Mixer 1 all blends it uniformly after stirring 0.3 hour, obtains blend composition；By blend composition by being arranged at mixer 1 and steaming
Steam curing room 3 is sent between the first shurry pump and pipeline 7 between vapour curing room 3, passes through the first shurry pump and the rearward end of pipeline 7
Flexible pipe is added in 25 in steam curing room 3 moulds one by one, and the vibrator vibrating forming set using mold bottom, shaping
Steam curing room 3 is sealed afterwards.While stirring material casting, by the boiler feed water import 8 that is arranged on boiler 2 by boiler
Added with water, produce steam after the feeding fired coal combustion of coal-fired import 9 by being arranged on boiler 2, steam is by being arranged at
The first pipeline 10 between boiler 2 and steam curing room 3 enters steam curing room 3 under the control of steam flow controller, passes through
Steam flow controller controls steam flow and then controls the temperature in curing room 5 to be increasing gas pushing quantity temperature adjustment after 30 DEG C, 6 hours
Spend for 80 DEG C, keep this temperature maintenance to stop sending vapour after 16 hours, open door and window, and air close contact standing is supported after 2 hours
Shield terminates, and sloughs mould with the ingot stripper in steam curing room 3 immediately；The haydite foam that 1.05 meters of square of mould will be sloughed is mixed
It is defeated that solidifying earth building blocks bulk is carried to second be arranged between steam curing room 3 and cutting machine 4 by the forklift in steam curing room 3
Send on machine 11 and cutting machine 4 is sent into by second conveyor 11, good position is corrected with the crane built in cutting machine 4, start cutter
Piece, is cut into three layers, and every layer is cut into six pieces, is grown：It is wide, high=0.525 meter：0.35 meter：0.35 meter of haydite foam
Concrete segment finished product；Ceramsite foam concrete building block finished product is conveyed by be arranged between cutting machine 4 and packing machine 5 second
Machine 12 sends into packing machine 5, sends into packing rope by the packing material import 13 being arranged on packing machine 5, the haydite after cutting is steeped
Foam concrete building block is packaged as after a bundle by 4 pieces, is discharged by the product outlet 14 being arranged on packing machine 5.
Certainly, the utility model also has other embodiment, is done under without departing from spiritual background of the present utility model
The improvement of any technology, principle and technique, all falls within protection domain of the present utility model.
Claims (8)
1. a kind of mechanical device for producing ceramsite foam concrete building block, including：Mixer（1）, boiler（2）, steam curing room
（3）, cutting machine（4）, packing machine（5）；It is characterized in that：Mixer（1）It is provided with the first material inlet（6）, mixer（1）With
Steam curing room（3）Between be provided with the first shurry pump and pipeline（7）, boiler（2）On be provided with boiler feed water import（8）, fire coal enters
Mouthful（9）, boiler（2）With steam curing room（3）Between be provided with the first pipeline（10）, steam curing room（3）And cutting machine（4）Between be provided with
Second conveyor（11）, cutting machine（4）And packing machine（5）Between be provided with the 3rd conveyer（12）, packing machine（5）It is provided with packing timber
Expect import（13）, product outlet（14）.
2. a kind of mechanical device for producing ceramsite foam concrete building block according to claim 1, it is characterised in that：It is described
Mixer be made up of charging aperture, agitator, shell, discharging opening, volume be 1.2 cubic metres.
3. a kind of mechanical device for producing ceramsite foam concrete building block according to claim 1, it is characterised in that：It is described
Boiler be atmospheric coal-fired boiler, steam pressure is less than or equal to 2.5MPa, and quantity of steam is 5 Dun ∕ hours.
4. a kind of mechanical device for producing ceramsite foam concrete building block according to claim 1, it is characterised in that：It is described
Boiler and steam curing room set pipeline on steam flow controller, pipeline and boiler and steam curing room are installed
Connection for welding.
5. a kind of mechanical device for producing ceramsite foam concrete building block according to claim 1, it is characterised in that：It is described
Steam curing room be sealing structure, long 10 meters, wide 10 meters, high 3.5 meters, built-in 25 moulds, 1 ingot stripper, 1 forklift.
6. a kind of mechanical device for producing ceramsite foam concrete building block according to claim 5, it is characterised in that：It is described
Mold bottom built-in vibrator, the length of mould is 1.05 meters, square.
7. a kind of mechanical device for producing ceramsite foam concrete building block according to claim 1, it is characterised in that：It is described
Cutting machine include workbench, disk shape blade, crane, a diameter of 2.4 meters of disk shape blade.
8. a kind of mechanical device for producing ceramsite foam concrete building block according to claim 1, it is characterised in that：It is described
The first shurry pump be stainless steel, connected pipeline is quality of rubber materials, and the front end of the first shurry pump and pipeline is hard
Pipe, is buckled in the stirring material exit of mixer, rear end is flexible pipe, can will stir the mould that material is poured into steam curing room successively
In；Described second conveyor, the 3rd conveyer are belt conveyor, and one end of second conveyor abuts steam curing room, separately
One end abuts cutting machine；3rd conveyer one end abuts cutting machine, and the other end abuts packing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621136651.4U CN206357403U (en) | 2016-10-19 | 2016-10-19 | A kind of mechanical device for producing ceramsite foam concrete building block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621136651.4U CN206357403U (en) | 2016-10-19 | 2016-10-19 | A kind of mechanical device for producing ceramsite foam concrete building block |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206357403U true CN206357403U (en) | 2017-07-28 |
Family
ID=59369218
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621136651.4U Expired - Fee Related CN206357403U (en) | 2016-10-19 | 2016-10-19 | A kind of mechanical device for producing ceramsite foam concrete building block |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206357403U (en) |
-
2016
- 2016-10-19 CN CN201621136651.4U patent/CN206357403U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170728 Termination date: 20201019 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |